T.P.Ramchandran   Technical Director - VISEN Presented By Welcome IPA   Cost Effective & Performance Oriented   Polymer So...
COMPANY PROFILE <ul><ul><li>Manufacturer of aqueous polymer emulsions  </li></ul></ul><ul><ul><li>Established in 1985 by M...
Products / Segment wise <ul><li>PRODUCT  -   </li></ul><ul><li>Speciality Polymer Emulsions for </li></ul><ul><li>Paints &...
India Big corporate units  Medium scale units  Small scale units Exporting to UAE,Muscat,Middle east, African countries, F...
<ul><li>UAE   100,000 MT  II Q  2011 </li></ul><ul><li>S.India   50,000 MT  III Q  2012 </li></ul><ul><ul><ul><ul><ul><li>...
Cost effective & Performance Oriented Polymer Solutions   ( Water based binders ) = Water + surfactant/coiioid +   Monomer...
<ul><li>Surfactants   -  Anionics / Non ionics </li></ul><ul><li>Colloids -  HEC / PVOH </li></ul><ul><li>Monomers -  VAM ...
Good binders for coating <ul><li>High performance . </li></ul><ul><ul><ul><ul><ul><li>Durability </li></ul></ul></ul></ul>...
Problems  addressed 1. Increase in RM prices & availability - Acrylates - Tio2 VISEN
2. Adopting to Ecofriendly needs APEO Formaldehyde  Free Ammonia VOC Odour  Less VISEN
3. Enhancing performance <ul><li>Durability </li></ul><ul><li>Hydrolysis/ Efflorescence resistance </li></ul><ul><li>Weath...
Visen’s latest ecofriendly cost effective emulsion Free of APEO, HCHO & Ammonia   <ul><li>V.4750  (Terpolymer) </li></ul><...
Visicryl OP 66 (The  opacifying  emulsion polymer additive) <ul><li>V.OP66 is sty/acr emulsion </li></ul><ul><li>Provides ...
VOP66 when dried <ul><li>Hollow core with air void at centre </li></ul><ul><li>External shell </li></ul><ul><li>Effects in...
How to use V.OP 66 <ul><li>To be added at the let down stage </li></ul><ul><li>May replace max 20% of Ti02 </li></ul><ul><...
How VOP66 Works <ul><li>While drying water from core diffuses out </li></ul><ul><li>Air void is formed at the centre. </li...
Advantages with OP 66 <ul><li>1. low binder demand. </li></ul><ul><li>-Uniform spherical particle = Reduced surface area <...
<ul><li>5. Improved water & alkali resistance </li></ul><ul><li>-  Water absorbed at centre – Does not react with alkali <...
<ul><li>9. Low shear viscosity </li></ul><ul><li>- Reduction of 40% HEC </li></ul><ul><li>10. Higher volume </li></ul><ul>...
THANK YOU
Upcoming SlideShare
Loading in...5
×

G 5 cost effective & performance oriented polymer emulsions -t.p. ramchandran visen

630

Published on

Published in: Technology, Business
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total Views
630
On Slideshare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
16
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

G 5 cost effective & performance oriented polymer emulsions -t.p. ramchandran visen

  1. 1. T.P.Ramchandran Technical Director - VISEN Presented By Welcome IPA Cost Effective & Performance Oriented   Polymer Solutions
  2. 2. COMPANY PROFILE <ul><ul><li>Manufacturer of aqueous polymer emulsions </li></ul></ul><ul><ul><li>Established in 1985 by Mr. Vijay S Nair </li></ul></ul><ul><ul><li>Multilocational Manufacturing Plants </li></ul></ul><ul><ul><li>Presently Manufacturing </li></ul></ul><ul><ul><li>TARAPUR 10,000 MT/PA </li></ul></ul><ul><ul><li>SILVASSA 50,000 MT/PA Western India </li></ul></ul><ul><ul><li>JAMMU 50,000 MT/PA Northern India </li></ul></ul><ul><ul><li>Turnover > 500 crores </li></ul></ul><ul><ul><li>ISO 9001-2008 CERTIFIED </li></ul></ul><ul><ul><li>Adding new Manufacturing units. </li></ul></ul><ul><ul><li>Present capacity fully utilized </li></ul></ul>VISEN
  3. 3. Products / Segment wise <ul><li>PRODUCT - </li></ul><ul><li>Speciality Polymer Emulsions for </li></ul><ul><li>Paints & Coatings </li></ul><ul><li>Textiles </li></ul><ul><li>Adhesives </li></ul><ul><li>Construction </li></ul>VISEN
  4. 4. India Big corporate units Medium scale units Small scale units Exporting to UAE,Muscat,Middle east, African countries, Far east, SAARC countries,Bahrain,Egypt,KSA,Malta,Mauritius,Srilanka,Fiji,Trinidad,Jamaica,Syria,Kenya, uganda,Tanzania,Singapore,,Bangladesh and Nepal. VISEN Major Customer List
  5. 5. <ul><li>UAE 100,000 MT II Q 2011 </li></ul><ul><li>S.India 50,000 MT III Q 2012 </li></ul><ul><ul><ul><ul><ul><li> 150,000 MT </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Existing 110,000 MT </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Total 260,000 MT </li></ul></ul></ul></ul></ul>Expansion / Volume VISEN
  6. 6. Cost effective & Performance Oriented Polymer Solutions ( Water based binders ) = Water + surfactant/coiioid + Monomers polymerised resin + additives ↓ Oil in water, stable uniform, emulsion. VISEN
  7. 7. <ul><li>Surfactants - Anionics / Non ionics </li></ul><ul><li>Colloids - HEC / PVOH </li></ul><ul><li>Monomers - VAM </li></ul><ul><li> Acrylates </li></ul><ul><li> Maleates </li></ul><ul><li> Versatates </li></ul><ul><li> Styrene </li></ul><ul><li>Process - Homopolymer </li></ul><ul><li>Co-polymer </li></ul><ul><li>Ter-polymer </li></ul><ul><li>Core / shell </li></ul><ul><li>Multi stage </li></ul><ul><li>MM </li></ul><ul><li>PE </li></ul>VISEN
  8. 8. Good binders for coating <ul><li>High performance . </li></ul><ul><ul><ul><ul><ul><li>Durability </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Dirt pick up resistance </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Alkali resistance </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Adhesion, scrub fastness. </li></ul></ul></ul></ul></ul><ul><li>Reduced cost </li></ul><ul><li>Better productivity </li></ul><ul><li>Good Quality </li></ul><ul><ul><ul><ul><ul><li>Long term durability </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Good finish </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Resistance to microorganisms </li></ul></ul></ul></ul></ul>VISEN
  9. 9. Problems addressed 1. Increase in RM prices & availability - Acrylates - Tio2 VISEN
  10. 10. 2. Adopting to Ecofriendly needs APEO Formaldehyde Free Ammonia VOC Odour Less VISEN
  11. 11. 3. Enhancing performance <ul><li>Durability </li></ul><ul><li>Hydrolysis/ Efflorescence resistance </li></ul><ul><li>Weatherability </li></ul><ul><li>Gloss Retention </li></ul><ul><li>Non yellowing / Fading </li></ul><ul><li>Block Resistance </li></ul>VISEN
  12. 12. Visen’s latest ecofriendly cost effective emulsion Free of APEO, HCHO & Ammonia <ul><li>V.4750 (Terpolymer) </li></ul><ul><li>Vam/versatate /Acrylate </li></ul><ul><li>High Tg, Hard film </li></ul><ul><li>Forms film at 25°C </li></ul><ul><li>Non yellowing, good for white </li></ul><ul><li>Good exterior durability </li></ul><ul><li>Good scrub resistance </li></ul><ul><li>Good wet adhesion </li></ul><ul><li>Good thickner response </li></ul><ul><li>Good for odour free formulations </li></ul><ul><li>Better opacity </li></ul>VISEN
  13. 13. Visicryl OP 66 (The opacifying emulsion polymer additive) <ul><li>V.OP66 is sty/acr emulsion </li></ul><ul><li>Provides opacity to paints </li></ul><ul><li>Has controlled particle size </li></ul><ul><li>Best light scattering </li></ul><ul><li>Spherical and uniform particle, unlike Ti02, caco 3 etc. </li></ul><ul><li>Manufactured through core / shell process. </li></ul>350mm SHELL HOLLOW CORE 75mm VISEN
  14. 14. VOP66 when dried <ul><li>Hollow core with air void at centre </li></ul><ul><li>External shell </li></ul><ul><li>Effects in best light scattering </li></ul><ul><li>Increased opapacity </li></ul>VISEN
  15. 15. How to use V.OP 66 <ul><li>To be added at the let down stage </li></ul><ul><li>May replace max 20% of Ti02 </li></ul><ul><li>To use slight quantity of coalescing agent. </li></ul><ul><li>1PbW of Tio2 = 2PbW OP66 in hiding. </li></ul>VISEN
  16. 16. How VOP66 Works <ul><li>While drying water from core diffuses out </li></ul><ul><li>Air void is formed at the centre. </li></ul><ul><li>This serves as excellent light scattering media. </li></ul><ul><li>Brings in opacifying effect. </li></ul>VISEN
  17. 17. Advantages with OP 66 <ul><li>1. low binder demand. </li></ul><ul><li>-Uniform spherical particle = Reduced surface area </li></ul><ul><li>Effect in lower binder demand. </li></ul><ul><li>2. Lower Ti02 </li></ul><ul><li>- 20% max can be replaced </li></ul><ul><li>3. Gloss retention </li></ul><ul><li>- No loss of gloss, long lasting effect </li></ul><ul><li>4. Colour consistency </li></ul><ul><li>- Tinting consistency, Better wet to dry colour </li></ul>VISEN
  18. 18. <ul><li>5. Improved water & alkali resistance </li></ul><ul><li>- Water absorbed at centre – Does not react with alkali </li></ul><ul><li>6. Lesser Thickener demand </li></ul><ul><li>- due to above only outside vehicle need to be thickened </li></ul><ul><li>.: lesser thickener. </li></ul><ul><li>7. Reduction in particulate matter </li></ul><ul><li>- pigments fillers & extenders can be reduced. </li></ul><ul><li>8. Anticrowding effect of Ti02 </li></ul><ul><li>- Results in best scattering efficiency for Ti02 & opacity thereof. </li></ul>VISEN
  19. 19. <ul><li>9. Low shear viscosity </li></ul><ul><li>- Reduction of 40% HEC </li></ul><ul><li>10. Higher volume </li></ul><ul><li>- Encapsulated alkali swollen particle increase in volume </li></ul><ul><li>11. Improved DP, Block, scrub resistance </li></ul><ul><li>– Better performance </li></ul><ul><li>All the above will result in cost effectiveness combined with performance improvement. </li></ul>VISEN
  20. 20. THANK YOU
  1. A particular slide catching your eye?

    Clipping is a handy way to collect important slides you want to go back to later.

×