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Polaris victory kingpin_parts_manual_2004

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  • 1. PARTS MANUAL PN 9918956 and MICROFICHE PN 9918957 9/03 KINGPINt Model #V04CB16CA/CB/CC/CD/CF/CK/CL/CM Model #V04CB16DA/DB/DC/DD/DF/DK/DL/DM Model #V04CB16LA/LB/LC/LD/LF/LK/LL/LM Model #V04CB16UA/UB/UC/UD/UF/UK/UL/UM E 2003 Polaris Sales Inc.
  • 2. TABLE OF CONTENTS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM A H AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . B12 HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . B6 BATTERY BOX . . . . . . . . . . . . . . . . . . . . BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE, FRONT . . . . . . . . . . . . . . . . . . . BRAKE, REAR . . . . . . . . . . . . . . . . . . . . C1 A7 B10 B11 IGNITION ASM. . . . . . . . . . . . . . . . . . . . C6 CAM and VALVE COVERS . . . . . . . . . . . CAMCHAIN and TENSIONER . . . . . . . . . CLUTCH LEVER ASM. . . . . . . . . . . . . . . CRANKCASE . . . . . . . . . . . . . . . . . . . . . CRANKCASE BEARINGS . . . . . . . . . . . . CRANKSHAFT . . . . . . . . . . . . . . . . . . . . CYLINDER and HEAD . . . . . . . . . . . . . . . D3 D2 B14 C12 C13 C11 C14 B C D DECALS . . . . . . . . . . . . . . . . . . . . . . . . C3 DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . D10 E ECM/BATTERY BOX . . . . . . . . . . . . . . . . ELECTRICAL . . . . . . . . . . . . . . . . . . . . . ENGINE MOUNTING . . . . . . . . . . . . . . . . EVAP SYSTEM . . . . . . . . . . . . . . . . . . . . EXHAUST SYSTEM . . . . . . . . . . . . . . . . C1 C5 C10 D12 C8 FENDER, FRONT . . . . . . . . . . . . . . . . . FENDER, REAR . . . . . . . . . . . . . . . . . . FLOORBOARD, LH . . . . . . . . . . . . . . . . . FLOORBOARD, PASSENGER . . . . . . . . FLOORBOARD, RH . . . . . . . . . . . . . . . . FOOTPEG, LH . . . . . . . . . . . . . . . . . . . . FOOTPEG, RH . . . . . . . . . . . . . . . . . . . . FOOTPEGS, PASSENGER . . . . . . . . . . . FRAME, MAIN . . . . . . . . . . . . . . . . . . . . FRONT FORKS and CLAMP ASM. . . . . . . FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . FUSE BOX MOUNT . . . . . . . . . . . . . . . . A12 B8 A6 A5 A7 A6 A7 A5 A3 A10 A11 C2 F H HANDLE BAR . . . . . . . . . . . . . . . . . . . . . A8 HANDLEBAR MOUNTING . . . . . . . . . . . . A9 I O OIL COOLING . . . . . . . . . . . . . . . . . . . . OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . OIL PUMP MOUNTING . . . . . . . . . . . . . . OWNER’S MANUAL . . . . . . . . . . . . . . . . C7 D5 D4 D13 P PRIMARY COVER . . . . . . . . . . . . . . . . . D7 PRIMARY DRIVE . . . . . . . . . . . . . . . . . . D6 S SADDLEBAG ASM. . . . . . . . . . . . . . . . . . SEAT AND BACKREST . . . . . . . . . . . . . . SHIFTER . . . . . . . . . . . . . . . . . . . . . . . . SHIFT FORKS/DRUM . . . . . . . . . . . . . . . SHOCK, REAR . . . . . . . . . . . . . . . . . . . SIDE COVER, LH . . . . . . . . . . . . . . . . . . SIDE COVER, RH . . . . . . . . . . . . . . . . . . SPEEDOMETER . . . . . . . . . . . . . . . . . . . SPROCKET, DRIVE, FRONT . . . . . . . . . . STARTER MOTOR . . . . . . . . . . . . . . . . . SUSPENSION, REAR . . . . . . . . . . . . . . . SWING ARM . . . . . . . . . . . . . . . . . . . . . B9 C4 A6 D8 B13 C1 C2 B5 C9 D11 A4 A4 T TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . B8 TRANSMISSION . . . . . . . . . . . . . . . . . . . D9 TURN SIGNALS . . . . . . . . . . . . . . . . . . . A12 V VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . D1 W WHEEL, FRONT (BILLET) . . . . . . . . . . . . WHEEL, FRONT (CAST) . . . . . . . . . . . . . WHEEL, FRONT (SPOKED) . . . . . . . . . . WHEEL, REAR (BILLET) . . . . . . . . . . . . . WHEEL, REAR (CAST) . . . . . . . . . . . . . . WHEEL, REAR (SPOKED) . . . . . . . . . . . WINDSHIELD . . . . . . . . . . . . . . . . . . . . . A14 B1 A13 B3 B4 B2 B7 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
  • 3. MAIN FRAME KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 10 9 2 1 8 7 6 3 4 5 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 1014399-067 1014399-385 2 7517404 3 7547039 4 7042047 5 1013062 6 5411745 Qty. Description 1 1 1 1 1 1 1 Frame, Main, Black Frame, Main, Silver Screw Nut Spring, Side Stand Stand, Side (Incl. 2,3,6-8) Pad, Side Stand Ref. Part No. 7 7556121 8 7661064 9 1014401-067 1014401-385 10 1013888-067 1013888-385 Qty. Description 2 2 1 1 1 1 Washer, Flat Rivet Cradle, LH, Black Cradle, LH, Silver Cradle, RH, Black Cradle, RH, Silver 9/03 A3
  • 4. SWING ARM and REAR SUSPENSION KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 16 17 18 15 19 19 14 12 2 7 4 5 3 6 13 5 12 20 8 11 10 9 3 1 21 21 22 23 24 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 25 26 23 22 25 31 32 27 30 28 22 19 26 29 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5434637 7547048 7556236 5133475 3610096 3514413 1014408-156 1014408-385 7670149 1013916 3514414 5631478 3610095 3514411 5134101 7710544 7518206 Qty. Description 2 1 2 1 2 1 1 1 1 1 2 1 4 2 1 1 1 Cap Nut, FLEXLOC Washer, Flat Bushing Seal Bearing Asm., Swing Arm w/Bearings, Chrome Asm., Swing Arm w/Bearings, Silver Ring, Retaining Shaft, Swing Arm Pivot Bearing, Ball Bushing Seal Bearing, Needle Bushing Ring, Retaining Screw Ref. Part No. 17 7556155 18 - - - - - - 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7547268 5133473 7517946 7556260 5247519 5134080-067 3514459 5134096 3514412 7518202 7518032 7663008 5134079-067 7517827 Qty. Description 1 Washer, Flat 1 Asm., Shock (See Rear Shock Pg. B13 for Details) 4 Nut, Nylok 1 Bushing, Suspension, Short 3 Screw 4 Washer, Flat 2 Link, Suspension Strap 1 Link, Suspension Pivot 2 Bearing 2 Bushing, Suspension, Plain Bearing 1 Bearing, Needle 2 Screw 2 Screw 2 Dowel 1 Mount, Minor Pivot 2 Screw 6/03 A4
  • 5. PASSENGER FOOTPEGS/FLOORBOARDS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 4 1 2 3 4 5 5 6 7 10 11 9 8 6 5 8 12 13 14 4 2 16 15 17 1 9 8 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 8 10 11 17 13 16 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 5133540 5133526 2 5412261 3 7518149 4 7518142 5 7556245 6 1014126-385 1014127-385 7 5246787 8 7710545 9 7661168 Qty. Description 1 1 2 1 4 5 1 1 1 2 2 Footpeg, Clear, LH Footpeg, Clear, RH Pad, Footpeg, Rear Screw Screw Washer, Flat Mount, Footpeg, Passenger, Silver, LH Mount, Footpeg, Passenger, Silver, RH Bracket, Exhaust, Upper Ring, Retaining Pin, Pivot Ref. Part No. 10 11 12 13 14 15 16 17 7556274 5412450 5134049-425 7661172 7042255 5133944 5247353 1014283-067 1014284-067 1014283-385 1014284-385 Qty. Description 2 2 1 2 2 2 2 1 1 1 1 Washer, Footpeg, Pivot Pad, Passenger Floorboard Floorboard, Passenger, Bur Pin, Pivot Spring, Compression Ball, Floorboard, Detent Plate, Floorboard, Detent Floorboard, Passenger, Black, LH Floorboard, Passenger, Black, RH Floorboard, Passenger, Silver, LH Floorboard, Passenger, Silver, RH 9/03 A5
  • 6. L.H. FOOTPEG/FLOORBOARD/SHIFTER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 6 3 22 6 7 5 4 5 4 9 8 21 20 7 Footpeg 10 11 12 19 13 21 20 23 28 19 24 1 27 26 18 16 17 16 12 15 14 25 13 18 17 15 Floorboard Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 7710499 7710508 2 7556075 3 3514335 4 7547230 5 1013957 1014246 6 5133530 7 7518141 8 7556273 9 7661167 10 7710545 11 7556241 12 5412256 5412456 13 5133540 5134061-425 14 5133539 15 7518101 Qty. Description 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Ring, Retaining, External (Footpeg) Ring, Retaining, External (Floorboard) Washer, Flat Bearing, Shift Pedal Nut Asm., Shifter Linkage (Footpeg) Asm., Shifter Linkage (Floorboard) Lever, Shifter Screw Washer, Wave Pin, Pivot Ring, Retaining Washer, Flat Pad, Footpeg Pad, Floorboard, Driver Footpeg, CC, LH Floorboard, Driver Feeler, Footpeg Screw Ref. Part No. 16 7556234 17 7518146 18 5133527-385 5133527-067 5133863-385 5133863-067 19 7518147 7518329 20 5411364 5412493 21 5133528-385 5133528-156 5134179-410 22 7547039 23 1014589 24 7556322 25 7661095 26 7041623 27 7661094 28 3514470 Qty. Description 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 Washer, Flat Screw Support, Footpeg, Silver, LH Support, Footpeg, Black, LH Support, Floorboard, Silver, LH Support, Floorboard, Black, LH Screw (Footpeg) Screw (Floorboard) Pad, Shift Pedal (Footpeg) Pad, Shifter (Floorboard) Pedal, Shift Lever, Silver (Footpeg) Pedal, Shift Lever, Chrome (Footpeg) Pedal, Shifter Lever (Floorboard) Nut Shaft, Shift Lever Washer, Wave Pin, Floorboard Support Spring, Support, Floorboard Pin, Cotter Bushing, Shift, Rear 9/03 A6
  • 7. R.H. FOOTPEG/FLOORBOARD/BRAKE KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 5 2 1 3 4 Footpeg 6 7 8 9 16 15 10 12 14 13 11 17 18 25 26 27 19 12 20 1 15 13 24 23 22 11 21 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7547039 7710499 7556075 3514335 5133525-385 5133525-156 7661167 7710545 7556241 5412256 5133526 5133539 7518146 7518101 7556234 Qty. Description 2 2 2 2 1 1 1 2 2 2 1 1 1 1 2 Nut Ring, Retaining, External Washer, Flat Bearing, Shift Pedal Pedal, Brake Lever, Silver Pedal, Brake Lever, Chrome Pin, Pivot Ring, Retaining Washer, Flat Pad, Footpeg Footpeg, CC, RH Feeler, Footpeg Screw Screw Washer, Flat Ref. Part No. 15 5133529-385 5133864-385 16 7556273 17 5412256 18 5134178-410 19 7517715 20 5020904 21 7517410 22 7661094 23 7661095 24 5134061-425 25 5412456 26 5134199-385 27 7041623 Qty. Description 1 1 2 1 1 1 2 2 1 1 1 1 1 1 Support, Footpeg, Silver, RH Support, Floorboard, RH Washer, Wave Pad, Footpeg Pedal, Brake Lever Screw, Brake Pivot Bushing, Pedal Screw Pin, Cotter Pin, Floorboard Support Floorboard, Driver, Bur Pad, Floorboard Support, Brake Pedal Spring, Floorboard Support 9/03 A7
  • 8. HANDLEBAR KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM LH 1 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 4 3 2 6 5 21 20 19 18 8 1 16 15 22 7 3 16 9 RH 9 15 17 14 11 13 10 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. Qty. Description 2010224 5432692 5432715 5411256 2632829 2632830 ------- 1 1 1 1 1 1 1 5 5334124 5334359 6 ------- 1 1 1 7 4010773 4010699 8 5411255 9 7517366 1 1 1 4 1 2 3 4 Asm., Throttle Cable (Incl. 10,11,14) Cap, Handlebar End, LH Cap, Handlebar End, RH Grip, Handlebar, LH Mirror, LH Mirror, RH Asm., Clutch Lever (See Clutch Lever Asm. Pg. B14 for Details) Handlebar Handlebar, Pull Back Asm., Master Cylinder, Front Brake (See Front Brake Pg. B10, Ref. 3) Switch, Hand Control, Chrome, RH Switch, Hand Control, Silver, RH Grip, Throttle, Handlebar Screw Ref. Part No. 10 11 12 13 14 15 16 17 18 19 20 21 22 7081131 7081130 7517420 5242448 5433039 5521655 5433140 7081115 7517272 5246529 5433071 7080716 4010933 4010775 Qty. Description 1 1 1 1 2 2 2 2 2 1 1 1 1 1 Cable, Throttle, Pull Cable, Throttle, Push Screw Retainer, Throttle Cable Clip, Throttle Cable Shrink, Heat Dart, Handlebar Strap, Retainer Screw Bracket, Clutch Cable Bushing, Clutch Cable, Upper Cable, Fast Idle Switch, Hand Control, Chrome, LH Switch, Hand Control, Silver, LH 6/03 A8
  • 9. HANDLEBAR MOUNTING KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 4 3 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 5 6 7 6 8 9 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 5133512-411 5133512-156 2 7518143 3 7518142 4 1821325-411 1821325-156 Qty. Description 2 2 2 2 2 2 Ref. Part No. Riser, Cap Riser, Cap, Chrome Screw Screw Asm., Riser, Handlebar (Incl. 5) Asm., Riser, Handlebar, Chrome (Incl. 5) 5 6 7 8 9 7518082 5412272 5134129 7556260 7547268 Qty. Description 2 4 2 2 2 Stud Isolator, Handlebar Sleeve, Isolator, Handlebar Washer, Flat Nut, Nylok 6/03 A9
  • 10. FRONT FORKS and CLAMP ASM. KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 11 10 9 12 8 13 4 6 5 7 14 1 15 3 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 16 2 17 1 18 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 7517361 2202686 5412473 1821378-411 3514416 3514417 5134094 2410330 2461094 4010760 5435209 5435210 1821379-411 7556246 5134148 5132481-156 Qty. Description Ref. Part No. 10 2 1 1 1 2 2 1 1 6 1 1 1 1 1 2 13 2202703 5412560 14 7042330 15 5134364 16 5134362 17 2202684 2202685 ------------------------------------------18 2202682-411 2202682-156 2202683-411 2202683-156 Screw Kit, Bearing Seal Cap, Steering Stem Asm., Bracket, Lower Bearing, Needle Bearing, Needle Nut, Steering Head Asm., Indicator Lights Harness, Indicator Lights Bulb, Wedge Base Housing, Indicator Light (Oil,Turn,Fuel) Housing, Indicator Light (Neut.,Hi,Eng.) Asm., Bracket, Upper Washer Nut, Top, Triple Clamp Cap Qty. Description 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 Kit, Cap, Fork Tube (Incl. O-Ring) O-Ring Spring, Fork Spacer Tube, Outer Kit, Cartridge Asm. Kit, Cartridge Hardware Cartridge Retainer, Spring Nut, Jam Guide, Spring Bolt Washer Clip, Retaining Kit, Inner Tube, LH (Alum)(Incl. 1) Kit, Inner Tube, LH (Chrome)(Incl. 1) Kit, Inner Tube, RH (Alum)(Incl. 1) Kit, Inner Tube, RH (Chrome)(Incl. 1) 9/03 A10
  • 11. FUEL SYSTEM KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 29 28 3 2 4 30 5 3 4 5 6 31 32 27 26 25 7 8 9 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 18 17 10 11 12 13 14 15 16 34 39 38 33 24 37 35 36 21 23 20 19 22 18 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 7518086 2 1014108-266 - - - - - - - -341 - - - - - - - -342 - - - - - - - -381 - - - - - - - -1172 - - - - - - - -1173 - - - - - - - -1174 - - - - - - - -1175 3 7517525 4 5134160 5 5412480 6 5412414 5412415 7 5412071 8 5133613 9 7710515 10 5412096 11 5412095 12 7556193 13 7556192 14 7547186 15 5412093 16 5411869 17 5412332 18 7081151 Qty. Description 3 1 1 1 1 1 1 1 1 3 3 6 1 1 2 1 1 1 1 1 1 1 1 1 1 2 Screw Tank, Fuel, Black Blue Red Purple Thunder Cruiser Black/Bronze Mist Bronze Mist/Pearl White Blue Tribal Fade Purple Thunder/Silver/Tribal Screw Bushing Bushing, Flange Cover, Mount, LH Cover, Mount, RH O-Ring Plug Ring, Retaining Grommet Grommet Washer Washer Nut Grommet O-Ring Hose Clamp, Hose Ref. Part No. 19 20 21 22 23 24 25 26 27 28 29 Qty. Description 2520251 7556131 5412094 5434782 5434781 2520322 2520284 7547233 7556260 7517845 ------- 1 1 1 1 1 1 1 1 1 1 1 30 1253363 5411886 31 5412259 32 1253335 33 7080894 34 5411942 35 7517405 36 1253405 1500198 37 7670129 38 2520207 39 - - - - - - - 1 1 2 1 4 1 2 2 4 2 1 1 Fitting Washer Grommet Line Line, Water Vent Asm., Fuel Line, Filter Pump, Fuel U-Nut Washer, Flat Screw Asm., Ignition Switch/Fuel Cap (See Ignition Asm. Pg. C6, Ref. 5) Asm., Throttle Body Cap, Fitting O-Ring Adapter, Throttle Body Clamp, Hose Hose Screw Injector, Fuel O-Ring Clip, Injector Clocking Asm., Fuel Rail Harness, Jumper, Fuel Injector (See Electrical Pg. C5, Ref. 25) 9/03 A11
  • 12. FRONT FENDER and TURN SIGNALS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 3 4 6 2 7 5 9 8 10 7 13 11 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 7517429 2 5134083 3 5412453 5412454 4 2410402 2410403 4010742 5 7710495 6 7517739 7 7518142 8 7517893 Qty. Description 2 4 1 1 1 1 1 2 2 4 4 Screw Sleeve, Turn Signal Mount Mount, Front, LH Mount, Front, RH Signal, Turn, LH Signal, Turn, RH Bulb, Single Filament, 10W Nut Screw Screw Screw Ref. Part No. 9 5247013 5247014 10 5247015 11 5434552 12 1013831-266 - - - - - - - -341 - - - - - - - -342 - - - - - - - -381 - - - - - - - -1172 - - - - - - - -1173 - - - - - - - -1174 - - - - - - - -1175 13 7547076 Qty. Description 1 1 1 2 1 1 1 1 1 1 1 1 4 Guard, Fork, LH Guard, Fork, RH Trim, Fender, Front Reflector, Amber Asm., Fender, Front, Black Blue Red Purple Thunder Cruiser Black/Bronze Mist Bronze Mist/Pearl White Blue Tribal Fade Purple Thunder/Silver/Tribal Nut 9/03 A12
  • 13. FRONT WHEEL (SPOKED) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 3 4 2 6 5 7 8 7 9 6 16 15 14 13 11 12 10 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 5133593 7517517 5631479 5631481 7517936 3610094 3514405 5334135 7710526 7518297 Qty. Description 1 4 1 1 1 2 2 1 1 6 Axle, Front Screw Spacer, Bearing, LH Spacer, Bearing, LH Screw Seal Bearing, Ball Spacer, Bearing Ring, Retaining Screw Ref. Part No. 11 12 13 14 1910623 1520618 7079024 1520614 5133869 5812465 5334021 5334023 15 1821320 16 5412372 Qty. Description 1 Rotor, Brake AR Weight, Balance Decal, Rim, Laced 1 Asm., Wheel, Front (Incl. 6,7,8,9, Rim, Hub, Flap, and Spokes) 1 Rim 1 Flap, Rim 20 Spoke, Outer 20 Spoke, Inner 1 Tube, Tire, Inner 1 Tire, Front 9/03 A13
  • 14. FRONT WHEEL (BILLET) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 3 2 9 4 5 7 6 14 7 8 9 15 13 10 11 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 5133593 7517517 5631479 5631481 7517936 5334135 3514405 7710526 Qty. Description 1 4 1 1 1 1 2 1 Axle, Front Screw Spacer, Bearing, LH Spacer, Bearing, LH Screw Spacer Bearing, Ball Ring, Retaining Ref. Part No. 9 10 11 12 13 14 15 3610094 1910623 7518297 1520618 1520232 5412372 1520617 Qty. Description 2 1 6 AR 1 1 1 Seal Rotor, Brake Screw Weight, Balance Valve, Rim Tire, Front Asm., Wheel, Front (Incl. 6-9,13) 9/03 A14
  • 15. FRONT WHEEL (CAST) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 15 3 2 9 4 5 7 6 7 14 13 8 9 10 11 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 5133593 7517517 5631479 5631481 7517936 5334135 3514405 7710526 Qty. Description 1 4 1 1 1 1 2 1 Axle, Front Screw Spacer, Bearing, LH Spacer, Bearing, LH Screw Spacer Bearing, Ball Ring, Retaining Ref. Part No. 9 10 11 12 13 14 15 3610094 1910623 7518297 1520618 1520232 5412372 1520630 Qty. Description 2 1 6 AR 1 1 1 Seal Rotor, Brake Screw Weight, Balance Valve, Rim Tire, Front Asm., Wheel, Front (Incl. 6-9,13) 9/03 B1
  • 16. REAR WHEEL (SPOKED) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 10 11 12 3 1 6 4 7 8 11 13 10 9 5 3 2 14 15 2 20 16 19 18 17 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 1014470 7518178 5133481 5631480 5631479 7518044 7556234 1341448 1520615 5133677 5812233 5334021 5334023 5132870 Qty. Description 1 2 2 1 1 5 5 1 1 1 1 20 20 40 Shaft, Spindle, Wheel, Rear Screw Mount, Axle Adjustment Spacer, RH Spacer, Bearing, LH Screw Washer, Flat Asm., Sprocket, 64T Asm., Wheel (Incl. 10-14) Rim Flap, Rim Spoke, Outer Spoke, Inner Nipple, Spoke Ref. Part No. 10 11 12 13 14 15 16 17 18 19 20 3610094 3514405 5334138 7710526 1520618 1910623 7518297 5412373 1821398 7547226 5245087-236 Qty. Description 2 2 1 1 AR 1 6 1 1 1 1 Seal Bearing, Ball Spacer, Bearing Ring, Retaining Weight, Balance Rotor, Brake Screw Tire, Rear Tube, Tire, Inner Nut, Hex, Fujilok Washer, Indicator, Axle 9/03 B2
  • 17. REAR WHEEL (BILLET) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 4 6 5 7 5 8 4 9 10 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 13 17 19 20 16 12 18 17 11 16 15 14 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. Qty. Description 1 2 3 4 5 6 7518044 7556234 1341448 3610094 3514405 1520616 5 5 1 2 2 1 7 8 9 10 5334138 7710526 1910623 7518297 1 1 1 6 Screw Washer, Flat Asm., Sprocket, 64T Seal Bearing, Ball Asm., Wheel, Billet, Rear (Incl. 4-8,12,13) Spacer Ring, Retaining Rotor, Brake, Floating Screw Ref. Part No. 11 12 13 14 15 16 17 18 19 20 5412373 1520618 1520232 7547226 5245087-236 7518178 5133481 5631479 5631480 1014470 Qty. Description 1 AR 1 1 1 2 2 1 1 1 Tire, Rear Weight, Balance Valve, Rim Nut, Hex, Fujilok Washer, Indicator, Axle Screw Mount, Axle, Adjustment Spacer, Bearing, LH Spacer, RH Shaft, Spindle 9/03 B3
  • 18. REAR WHEEL (CAST) KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 4 6 5 7 5 8 4 9 10 13 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 17 19 20 16 12 18 17 11 16 15 14 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. Qty. Description 1 2 3 4 5 6 7518044 7556234 1341448 3610094 3514405 1520632 5 5 1 2 2 1 7 8 9 10 5334138 7710526 1910623 7518297 1 1 1 6 Screw Washer, Flat Asm., Sprocket, 64T Seal Bearing, Ball Asm., Wheel, Cast, Rear (Incl. 4-8,12,13) Spacer Ring, Retaining Rotor, Brake, Floating Screw Ref. Part No. 11 12 13 14 15 16 17 18 19 20 5412373 1520618 1520232 7547226 5245087-236 7518178 5133481 5631479 5631480 1014470 Qty. Description 1 AR 1 1 1 2 2 1 1 1 Tire, Rear Weight, Balance Valve, Rim Nut, Hex, Fujilok Washer, Indicator, Axle Screw Mount, Axle, Adjustment Spacer, Bearing, LH Spacer, RH Shaft, Spindle 9/03 B4
  • 19. SPEEDOMETER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 3 2 4 3 5 10 9 8 6 7 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 3280405 3280442 4030050 2 5246295 3 1014059-067 1014060-067 4 7518140 Qty. Description 1 1 1 1 1 1 2 Speedometer (MPH) Speedometer (KPH) Bulb, Dash Bracket, Mount Wire, Loom, LH Wire, Loom, RH Screw Ref. Part No. 5 6 7 8 9 10 5246297 7556239 7518141 5133550 5412201 5412199 Qty. Description 1 2 2 2 2 2 Cover, Speedometer Washer, Cup Screw Sleeve Grommet Mount, Isolator 9/03 B5
  • 20. HEADLIGHT KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 3 2 6 13 4 5 12 14 11 7 8 10 9 15 2 16 17 22 18 19 21 20 18 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 2410339 4010805 4010776 7080792 7547118 4010777 7621403 1014219 5246268 2410348 4010804 Qty. Description 1 1 1 1 3 1 2 1 1 1 1 Housing, HID/Halogen Bulb, Halogen, H8 (High Beam) Bulb, HID Strap, Cable Tie Nut Ballast, HID Rivet Mount, HID Ring, Headlight, Bezel Housing, Dual Halogen Bulb, Halogen, H11 (Low Beam) Ref. Part No. 12 13 14 15 16 17 18 19 20 21 22 5246396 1014391 5412231 7518145 1013850 7547189 5412273 5134111 7547268 7547126 7518064 Qty. Description 1 1 1 1 1 1 2 1 1 1 1 Ring, Headlight Bulb Mount Bucket, Headlight Grommet Screw Mount, Headlight Nut Isolator, Headlight Sleeve Nut, Nylok Nut, Nylok Screw 9/03 B6
  • 21. WINDSHIELD KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 7 6 9 8 4 10 9 4 2 5 13 3 12 11 14 1 5 11 18 2 17 9 15 16 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 13 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 2632834 2632713 2632833 7079671 7518229 5246994 5812464 5133932 5434963 5434741 5246997 7556254 Qty. Description 1 1 1 1 10 1 2 10 1 1 1 4 Asm., Windshield, Low Asm., Windshield, Med Asm., Windshield, Tall Badge, Windshield Stamp Bolt, Carriage Bracket, Windshield, Front, Top Pad, Windshield Spacer, Windshield Windshield, Mid Windshield, Tall Bracket, Windshield, Rear, Top Washer ,Flat Ref. Part No. 9 10 11 12 13 14 15 16 17 18 7547115 1014276 7517523 5246998 5246999 7556291 7079506 7547184 1014278 1014279 5246995 5246996 Qty. Description 2 1 2 1 1 8 1 4 1 1 1 1 Nut, Acorn Asm., Windshield Clamp Screw Bracket, Windshield, Rear, LH Bracket, Windshield, Rear, RH Washer, Flat Decal, Warning/Caution/Cleaning Nut, Acorn Asm., Deflector, Lower, LH Asm., Deflector, Lower, RH Bracket, Windshield, Front, LH Bracket, Windshield, Front, RH 9/03 B7
  • 22. REAR FENDER and TAILLIGHT KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 18 12 13 17 16 15 14 21 19 20 18 22 11 10 9 8 23 6 7 5 4 3 24 25 26 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 27 1 29 2 28 30 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5247016 7517704 2410286 7518308 5812521 7547106 2670070 5247445 7517494 7517406 5411323 2410407 5812520 5134403 7547115 5247446 7547264 5433921 2632828 Qty. Description 1 5 1 2 1 3 1 1 3 2 2 1 1 2 2 1 2 2 1 Trim, Fender, Rear Screw Taillight Screw Pad, License Plate Mount Nut, Nylok Reflector, Red Bracket, License Plate Screw, Buttonhead Screw Bumper, Grommet Light, License Plate Spacer, License Plate Spacer Nut, Acorn Bracket, License Plate Nut, Acorn Reflector, Round, Red Asm., Reflector (Incl. 7,18) Ref. Part No. 20 2461125 21 7080737 22 1014214-266 - - - - - - - -341 - - - - - - - -342 - - - - - - - -381 - - - - - - - -1172 - - - - - - - -1173 - - - - - - - -1174 - - - - - - - -1175 23 5631319 5631320 24 7518084 25 5247476-067 26 5433140 27 7081040 28 2410404 2410405 29 5247156-067 30 7517405 Qty. Description 1 3 1 1 1 1 1 1 1 1 1 1 4 1 2 4 1 1 1 2 Harness, Rear Clip, Electrical Asm., Fender, Rear, Black Blue Red Purple Thunder Cruiser Black/Bronze Mist Bronze Mist/Pearl White Blue Tribal Fade Purple Thunder/Silver/Tribal Cover, Rail, LH Cover, Rail, RH Screw Bracket, Taillight Shield Dart Rivet Signal, Rear, LH (Incl. 30) Signal, Rear, RH (Incl. 30) Bracket, Fender, Brace Screw 9/03 B8
  • 23. SADDLEBAG ASM. KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 3 5 4 6 3 1 7 3 7 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 7547249 7518143 7556045 7517523 Qty. Description 6 4 6 2 Ref. Part No. U-Nut Screw Washer, Flat Screw 5 1014649 6 1014388-385 1014389-385 7 7517410 Qty. Description 1 1 1 6 Asm., Saddlebag Support, Bag, LH Support, Bag, RH Screw 9/03 B9
  • 24. FRONT BRAKE KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 4 3 2 1 5 2 11 9 6 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 10 5 7 9 8 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. Qty. Description 1 5131657 2 2201215 3 2010217 2201182 1 1 1 1 4110242 2201218 1 1 4 2202309 1 5 1930848 3 Lever, Hand Brake, Front Kit, Lever Hardware (Incl. Pin and Nut) Asm., Master Cyl., Front Brake, Silver Kit, Sight Hardware (Incl. O-Ring, Sight and Clip) Switch, Stop Kit, Pushrod Hardware (Incl. Pushrod and Boot) Kit, Cap Hardware (Incl. Membrane, Screws, Cap and Diaphragm) Bolt, Banjo Ref. Part No. 6 1910725 1910731 7 7517990 8 1910726 2201173 2201176 2202492 9 7556028 10 7517704 11 2202310 Qty. Description 1 1 2 1 1 1 1 4 2 1 Hose, Brake, Front Hose, Brake, Front, Pull Back Screw Asm., Front Caliper, LH Kit, Bleeder Screw, Boot Kit, Pins, Clips, Spring Kit, Front Brake Pads (2 Per) Washer, Banjo, Copper Screw Kit, Clamp Hardware (Incl. Clamp and Screws) 9/03 B10
  • 25. REAR BRAKE KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 6 1 8 7 9 5 3 4 2 10 13 19 12 3 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 11 18 17 9 16 15 14 13 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 1910619 2202491 2201173 2201174 2201175 2 1910746 1910794 3 7517704 4 7080983 5 5433140 6 7517405 7 7556064 8 1930882 9 7080904 10 1910656 1910796 Qty. Description 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 Asm., Caliper, Rear Kit, Brake Pad Kit, Bleeder Screw, Boot Kit, Boots, Caliper, Rear Kit, Pin, Retainer, Spring, Clip Asm., Brake Hose, Rear (Footpeg) Asm., Brake, Hose, Rear (Floorboard) Screw Clamp Dart Screw Washer, Flat Reservoir Clamp, Hose Hose, Reservoir (Footpeg) Hose, Reservoir (Floorboard) Ref. Part No. Qty. Description 11 12 13 14 7080138 1930848 7556028 7511841 7517391 15 1910620 1910762 16 7042186 7042288 17 - - - - - - - 1 2 4 2 2 1 1 1 1 1 18 7080945 7081014 7081113 7081114 19 4010372 3 3 3 3 1 Cable Tie Bolt Washer, Banjo, Copper Screw (Footpeg) Screw (Floorboard) Cylinder, Master, Rear (Footpeg) Cylinder, Master, Rear (Floorboard) Spring, Ext., Brake Return (Footpeg) Spring, Ext., Brake Pedal (Floorboard) Pedal, Brake Lever (See R.H. Footpeg/Floorboard/Brake Pg. A7, Ref. 5) Clip, Brake Line (Black) Clip, Brake Line (Black) Clip, Brake Line, Silver Clip, Brake Line, Silver Switch, Pressure 9/03 B11
  • 26. AIR BOX KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 3 25 7 4 5 24 6 23 8 1 9 22 18 20 11 19 12 21 13 15 15 17 14 16 10 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. Qty. Description 1 2 3 4 5 6 7517842 5433466 5811867 7517885 7556121 ------- 7 1 1 4 4 1 7 8 9 10 11 12 13 5433471 5433470 5434070 7080782 5811908 1253363 5412259 1 1 1 1 1 1 2 Screw Cover, Airbox Seal, Airbox Cover Screw, Button Head Washer, Flat Sensor, MAP (See Electrical Pg. C5, Ref. 10) Tube, Intake, RH Tube, Intake, LH Hose, Breather Clamp, Breather Hose Gasket, Airbox Asm., Throttle Body O-Ring Ref. Part No. 14 15 16 17 18 19 20 21 22 23 24 25 1253335 7517259 7080656 7516610 5432302 5811869 7080858 5433469 7517816 5811866 1013720 ------- Qty. Description 1 4 2 2 1 1 1 1 2 1 1 1 Adapter, Throttle Body Screw Clamp, Narrow Band Screw Clip, Retainer Bumper, Rubber Filter, Air Cover, Air Filter Screw Seal, Filter, Access Hatch Airbox Sensor, Air Temperature (See Electrical Pg. C5, Ref. 6) 6/03 B12
  • 27. REAR SHOCK KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1541999 1 2202501 2 7042329 Qty. Description Ref. Part No. Qty. Description 1 Asm., Rear Shock, KYB 1 Kit, Preload Ring, Retainer 1 Spring, Compression 9/03 B13
  • 28. CLUTCH LEVER ASM. KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 4 3 5 6 14 1 13 7 11 2 12 10 9 8 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1322064 1 2 3 4 5 6 7710495 7080998 7081120 5133537 5433164 5133535 Qty. Description 1 Asm., Clutch Bracket/Lever, Silver (Incl. 4-7) 1 Nut 1 Clamp, Vinyl Coated 1 Cable, Clutch 1 Pin, Clutch Lever 1 Washer, Clutch Lever 1 Bracket, Clutch/Mirror Ref. Part No. 7 8 9 10 11 12 13 14 5131562 7517506 5133536 7547092 5243113 4110257 5433071 5433070 Qty. Description 1 2 1 1 1 1 1 2 Lever, Hand, Clutch, LH Screw Cap, Clutch/Mirror, Bracket, Silver Nut, Nylok Clip, Clutch, Micro Switch, Clutch Bushing, Clutch Cable, Upper Clip, Clutch, Fast Idle Cables 4/03 B14
  • 29. ECM/BATTERY BOX/LH SIDE COVER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 3 5 4 2 6 7 8 21 22 20 11 11 19 12 13 7 11 14 16 17 9 10 18 8 15 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2461214 5411570 2201357 4010466 7080138 2461006 7517438 5433833 1014477-067 5810290 7670141 7710495 5412322 1014071 5334217 Qty. Description 1 2 1 1 2 1 2 3 1 3 4 4 2 1 1 Cable, Battery, Positive Boot, Battery Cable, Red Positive Kit, Battery Bolt Battery Strap (8 Inch) Harness, Charging Screw Grommet, Side Cover Box, Battery Pad, Battery Clip, Plastic Nut Grommet Cover, Battery Wrench, Cruiser, Phillips Ref. Part No. 15 5434595-266 - - - - - - - -341 - - - - - - - -342 - - - - - - - -381 - - - - - - - -1172 - - - - - - - -1173 - - - - - - - -1174 - - - - - - - -1175 16 5412343 17 7547091 18 2461106 19 7547270 20 - - - - - - 21 4010916 22 7080756 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 2 1 Cover, Side, LH, Black Blue Red Purple Thunder Cruiser Black/Bronze Mist Bronze Mist/Pearl White Blue Tribal Fade Purple Thunder/Silver/Tribal Boot, Terminal Insulator, Black Nut, FLEXLOC Cable, Starter Nut Solenoid, Starter (See Electrical Pg. C5, Ref. 5) 1 ECM, Programmed NOTE: Refer to Victory Diagnostic Software Users Guide for appropriate calibration instructions. 1 Clip, Snap-In 9/03 C1
  • 30. FUSE BOX MOUNT/RH SIDE COVER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 7 3 9 6 7 1 6 3 4 5 7 3 8 2 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 7670142 5435254 7081040 2410332 4010778 7517704 5433833 Qty. Description 8 1 4 1 1 2 3 Ref. Part No. Clip, Dart Flap, Debris Rivet Breaker, Circuit Boot Screw Grommet 8 5434596-266 - - - - - - - -341 - - - - - - - -342 - - - - - - - -381 - - - - - - - -1172 - - - - - - - -1173 - - - - - - - -1174 - - - - - - - -1175 9 1014042-067 Qty. Description 1 1 1 1 1 1 1 1 1 Cover, Side, RH, Black Blue Red Purple Thunder Cruiser Black/Bronze Mist Bronze Mist/Pearl White Blue Tribal Fade Purple Thunder/Silver/Tribal Mount, Fuse Box 9/03 C2
  • 31. DECALS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 3 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 7079205 2 7170334 7170335 3 7079796 Qty. Description 1 1 1 1 Ref. Part No. Qty. Description Decal, Warning, Operate, Fuel (Bilingual) Badge, Tank, LH Badge, Tank, RH Decal, Patent Pending (Bilingual) 9/03 C3
  • 32. SEAT AND BACKREST KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 3 6 4 7 5 2 1 8 14 9 13 10 11 12 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 7517782 7556253 2683426 2683257 2683240 5 5412067 6 2683237 7 7517753 Qty. Description 2 2 1 1 1 2 1 2 Screw Spacer, Backrest Asm., Backrest Touring Asm., Passenger Seat (Non-Touring) Asm., Seat, Touring Bumper, Rubber Asm., Drivers Seat Screw Ref. Part No. 8 9 10 11 12 13 14 2683260 7661834 7518043 5247432-329 7517886 7518270 1014264 Qty. Description 1 8 4 1 4 2 1 Strap, Hold Down Rivet Screw Bracket, Pillion Support Screw Screw Backrest, Touring 9/03 C4
  • 33. ELECTRICAL KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 5 4 3 2 7 6 9 10 8 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 15 14 12 25 11 13 24 16 23 22 21 13 18 17 16 20 19 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 4110235 4010649 2410358 2410338 4010947 4040077 4010225 1500201 4110217 7517272 4040076 4040078 7518141 4010766 7517272 Qty. Description 1 1 4 1 1 1 1 1 1 1 1 1 1 1 3 Switch, Neutral Indicator Switch, Oil Pressure Diode Relay, Flasher Solenoid, Starter Sensor, Air Temperature Sensor, Throttle Position O-Ring Sensor, Crankshaft Position Screw Sensor, Engine Temperature Sensor, MAP Screw Sensor, Vehicle Speed Screw Ref. Part No. 14 15 16 17 18 19 20 21 22 23 24 25 7518140 2461180 4010948 2410280 2434016 7170962 7171031 2410337 2410421 7080492 7517739 1013510 1014492 2461135 Qty. Description 1 1 4 5 1 1 1 1 1 1 2 1 1 1 Screw Harness, Main Wire Relay, Micro Fuse, 15 Amp. Fuse, 10 Amp. Decal, Fuse Box Decal, Fuse Box Removal Regulator, Voltage (Black) Regulator, Voltage, Silver Cable Tie Screw Bracket, Voltage Regulator (Black) Bracket, Voltage Regulator, Silver Harness, Jumper, Fuel Injector 6/03 C5
  • 34. IGNITION ASM. KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 12 4 7 5 11 9 10 11 7 8 6 7 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 7081033 2 5132791 3 2410266 4010530 4 7517973 5 4010685 Qty. Description 2 Cable Tie 1 Spacer 1 Asm., Ignition Coil (Incl. Coil and Spark Plug Wires) 1 Coil, Ignition 1 Screw 1 Asm., Ignition Switch/Fuel Cap NOTE: Fuel Cap also shown on Fuel System Pg. A11, Ref. 29) Ref. Part No. 6 4110239 7 7517704 8 5245658-067 5245658-385 9 5245659 10 7670136 11 7080756 12 4010531 Qty. Description 1 4 1 1 1 3 4 2 Key, Blank Screw Bracket, Ignition, Black Bracket, Ignition, Silver Cover, Ignition/Coil Clip, Tinnerman Clip, Snap In Lead, Spark Plug Wire 9/03 C6
  • 35. OIL COOLING KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 10 9 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 5 6 11 13 8 7 4 12 3 2 16 17 1 14 16 17 18 13 15 18 21 20 16 17 19 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 7170617 5245659 5412364 5334192 7080906 5412188 7547115 7517384 1013984 1240142-385 1240142-067 11 7517839 Qty. Description 1 1 3 1 1 1 1 1 1 1 1 2 Badge, Oil Line Cover Cover, Ignition/Coil Isolator, Cover Mount Line, Inlet Cable Tie Mount, Rubber Nut, Acorn Screw Plate, Nut Bracket, Oil Cooler, Silver Bracket, Oil Cooler, Black Screw Ref. Part No. 12 1240145-385 1240145-067 13 5412105 14 5412027 15 5334191 16 7556113 17 5411356 18 7517405 19 7547076 20 4010739 21 5133647 Qty. Description 1 1 2 1 1 4 4 3 1 1 1 Cooler, Oil, Silver Cooler, Oil, Black Isolator, Cooler O-Ring Line, Outlet Washer, Flat O-Ring Screw Nut Horn, Disk Spacer, Horn 9/03 C7
  • 36. EXHAUST SYSTEM KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 4 2 3 6 5 8 9 7 10 6 10 7 6 8 7 13 3 2 12 11 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 1261291 1261293 2 7517523 3 7556245 4 1014127-385 5 5246787-236 6 5811770 7 7081028 8 7546805 Qty. Description 1 1 5 5 1 1 3 3 4 Asm., Muffler, Rear, 49 States Asm., Muffler, RH, California Screw Washer, Flat Footpeg, Passenger, Silver, RH Bracket, Exhaust, Upper Gasket, Exhaust Clamp, Muffler Nut Ref. Part No. 9 1261261 1261087 1261260 7081156 10 5246008 11 1261089 12 - - - - - - 13 1261290 1261292 Qty. Description 1 1 1 2 2 1 1 Asm., Manifold w/Heat Shield Manifold, Exhaust, Rear Shield, Heat, U-Tube Clamp, Heat Shield Gasket, Exhaust Sealing Asm., Header Pipe Cradle, RH (See Main Frame Pg.A3, Ref. 10) 1 Asm., Muffler Front, 49 States 1 Asm., Muffler, LH, California 9/03 C8
  • 37. FRONT DRIVE SPROCKET KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 2 3 4 5 5 4 3 15 16 17 14 9 6 7 13 12 10 11 8 18 19 18 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 3211088 5246487 5412265 5134082 7518141 7517301 7661156 5412070 5133266 5412260 Qty. Description 1 1 3 3 3 3 3 3 1 1 Belt, Drive Guard, Belt, Upper Grommet Sleeve Screw Screw Spacer Isolator Cover, Sprocket Gasket, Sprocket Cover Ref. Part No. 11 12 13 14 15 16 17 18 19 7517272 5244114 7547209 5133262 3610057 5133394 3610091 7517704 1013965-067 Qty. Description 2 1 1 1 1 1 1 2 1 Screw Washer, Lock, Plate Nut Sprocket, Drive, 30T Seal Sleeve, Seal O-Ring Screw Guard, Belt, Lower 6/03 C9
  • 38. ENGINE MOUNTING KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 4 8 5 6 4 7 5 6 5 3 2 11 9 9 10 9 9 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 7517365 7518053 7556305 7518125 7556287 7547232 5133599-236 5133599-408 Qty. Description 4 8 4 2 4 2 2 2 Screw Screw Washer, Flat Screw Washer, Flat Nut Mount, Engine, Front, Silver Mount, Engine, Front, Black Ref. Part No. 8 5246366-236 5246366-408 9 7518099 10 5133693 11 - - - - - - - Qty. Description 2 2 4 1 1 Bracket, Engine Mount, Rear, Silver Bracket, Engine Mount, Rear, Black Screw Dowel Mount, Minor Pivot (See Swing Arm and Rear Suspension Pg. A4 for Details) 6/03 C10
  • 39. CRANKSHAFT KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 4 3 1 2 4 3 5 6 11 12 7 5 8 10 8 9 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2202393 2 3021419 3 4 5 6 5131860 7710479 3021196 5133674 Qty. Description 2 Kit, Piston Ring (Incl. Top, Middle, Bottom Rings) 2 Asm., Piston (Incl. Piston, Rings, Clips, Pin) 2 Pin, Wrist 4 Ring, Retaining 2 Asm., Connecting Rod (Incl. 12) 1 Shaft, Balance Ref. Part No. 7 8 9 10 11 7661045 7721122 3021274 7052320 3514390-067 3514390-159 3514390-027 12 7517937 Qty. Description 1 2 1 1 4 4 4 4 Pin, Solid Key Asm., Crankshaft (Incl. 8,10) Plug Bearing, Rod, Black Bearing, Rod, Orange Bearing, Rod, Blue Screw 6/03 C11
  • 40. CRANKCASE KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 2 4 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 2 1 2 1 4 1 4 3 1 1 2 3 5 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1202542 1202688 1 7663008 Qty. Description 1 Asm., Crankcase (Incl. 1,3,5 and Bearings) 1 Asm., Crankcase, (Silver) (Incl. 1,3,5 and Bearings) 6 Dowel Ref. Part No. 2 3 4 5 7517409 7663005 7517719 7663007 Qty. Description 9 2 10 2 Screw Dowel Screw Dowel 6/03 C12
  • 41. CRANKCASE BEARINGS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 4 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 5 3 25 24 3 6 23 7 8 22 21 19 20 18 17 9 16 10 11 13 15 12 14 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 5132270 5131792 7517255 3514421 5211817 5211774 3513524 3513512 3514404 5211773 7517598 5132139 7661101 Qty. Description 1 1 9 1 1 1 1 1 1 1 3 1 1 Fitting, Breather Plate, Breather Baffle Screw Bearing Plate, Bearing Retaining (Main) Plate, Bearing Retaining Bearing, Ball, Double Row Bearing, Ball Bearing, Ball Plate, Retaining, Bearing (Balance) Screw Adaptor, Shift Shaft Pin, Solid Ref. Part No. 14 15 16 17 18 19 20 21 22 23 24 25 3513518 3514313 9810050 5131793 5131791 7517276 3513511 5244477 7517797 3514426 7661020 3584007 Qty. Description 1 1 1 1 1 2 1 1 2 1 1 1 Bearing, Ball Bearing, Ball Caplug Plate, Reed Valve Plate, Reed Backer Screw Bearing, Ball Plate, Bearing Screw Bearing, Ball Pin, Solid Bearing 6/03 C13
  • 42. CYLINDER and HEAD KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 17 2202191 - Gasket Kit, Top End 2202192 - Gasket Kit, Complete, V92C 16 15 14 1 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 13 3 4 5 7 3 6 8 9 12 10 11 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 7547017 7555986 5132040 5244363 7663008 5830225 3021374 7518236 5244365 5132597 Qty. Description 8 8 4 2 4 2 2 4 2 8 Nut Washer, Flat Stud, Exhaust Mount Gasket, Head Dowel Gasket, Tensioner Tensioner, Camchain Screw Gasket, Base Stud, Cylinder Mounting Ref. Part No. 11 5132633 12 5132410 5132410-385 13 3021128 3021490 3021129 3021491 14 7556043 15 7547014 16 3021154 17 7052315 Qty. Description 4 2 2 1 1 1 1 4 4 8 2 Stud, Cylinder Mounting Cylinder Cylinder, Silver Head, Cylinder, Front (Incl. 16,17) Head, Cylinder, Front, Silver (Incl. 16,17) Head, Cylinder, Rear (Incl. 16,17) Head, Cylinder, Rear, Silver (Incl. 16,17) Washer, Flat Nut Guide, Valve Plug, Pipe 6/03 C14
  • 43. VALVE TRAIN KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 5 6 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 7 1 2 8 3 4 9 11 10 12 13 14 16 15 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 3021169 3021189 5133625 3021168 7547080 7556211 3021162 3021166 8 5132593 Qty. Description 2 4 2 4 12 12 1 1 12 Asm., Rocker Arm, Exhaust Asm., Rocker Shaft Spacer, Rocker Arm Asm., Rocker Arm Intake Nut Washer, Flat Camshaft, Front Camshaft, Rear Stud Ref. Part No. 9 3021177 3021178 10 7663008 11 7010081 12 3021153 13 7041892 14 3610078 15 3021151 16 3021357 Qty. Description 1 1 4 16 8 8 8 4 4 Asm., Cam Carrier, Front Asm., Carrier, Rear Dowel Keeper, Valve Cap, Valve Spring, Valve Seal, Valve Stem Valve, Intake Valve, Exhaust 2/03 D1
  • 44. CAMCHAIN and TENSIONER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 5 6 4 6 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 3 2 3 2 1 1 10 9 8 7 9 10 4 5 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 7517286 3060009 7516409 7517257 3222091 Qty. Description 2 2 2 4 2 Bolt Guide, Rotating Camchain Bolt Screw Sprocket, 38T, Camshaft Ref. Part No. 6 7 8 9 10 3221145 5010430 3060011 3060008 7517271 Qty. Description 2 1 1 2 2 Chain, Camshaft Adaptor, Cam Chain Guide Spacer Guide, Fixed Camchain Bolt 8/02 D2
  • 45. CAM and VALVE COVERS KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 7 8 7 6 9 5 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 5 4 2 3 1 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 5245961 5134062 2 7517259 3 5133265 4 5830224 Qty. Description 1 1 6 1 1 Ref. Part No. Cover, Cam Drive Cap Cover, Cam Drive, Ness Screw Cover, Cam Drive Gasket, Cam Cover 5 6 7 8 9 5830202 5133970 7517301 3070197 5133969 Qty. Description 2 1 20 2 1 Gasket, Valve Cover Cover, Valve, Rear Screw Plug, Spark, NGK CPR6EB9 Cover, Valve, Front 6/03 D3
  • 46. OIL PUMP MOUNTING KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 5 6 8 7 10 9 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 4 3 6 11 12 13 13 14 14 16 15 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 5434349 5411331 2540086 2540115 5133043 7517256 3221082 7556054 Qty. Description 1 1 1 1 1 3 1 1 Dipstick, Oil Fill O-Ring Filter, Oil Nipple Body, Oil Pump Screw Sprocket, 19T Washer, Flat Ref. Part No. 9 10 11 12 13 14 15 16 7517257 5412002 3221144 2540076 5411231 7556026 7517406 2540095 Qty. Description 1 2 1 1 3 3 1 1 Screw O-Ring Chain Tube, Oil, Filter/Crankcase O-Ring Washer Screw Tube, Oil, Outlet 4/03 D4
  • 47. OIL PUMP KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 8 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 7 6 5 9 4 10 3 11 2 12 1 14 13 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 5133039 2540091 7661128 7663007 2540088 5133043 2540092 Qty. Description 1 1 2 2 1 1 1 Cap, Oil Pump Gerotor, Lubrication Pin Dowel Asm., Regulator Valve Body, Pump Gerotor, Cooling Ref. Part No. 8 9 10 11 12 13 14 2540080 7663014 5133040 2540096 3610081 2540090 2540089 Qty. Description 1 2 1 1 1 1 1 Jet, Oil Dowel Base Asm., Regulator Valve Seal, Oil Inlet Asm., Inlet Screen Shaft, Oil Pump 4/03 D5
  • 48. PRIMARY DRIVE KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 3 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 4 5 6 9 8 7 10 11 12 24 23 22 21 20 19 18 17 16 15 14 13 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 6230238 7042096 6230239 7710529 1341414 6230212 5133045 5133044 7042019 5133085 7556166 7547019 Qty. Description 1 4 1 1 1 1 1 1 4 1 1 1 Gear, Split, Drive Spring, Split Gear Gear, Split, Backlash Ring, Retaining Asm., Split Gear, 37T (Incl. 1-4) Gear, Compensator Sleeve, Compensator Slider, Compensator Spring, Belleville Compensator Retainer, Compensator Washer, Split Lock Nut Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 7518008 7555987 7517882 3021211 3021197 7721122 7710490 7556237 1013722 4060156 7517260 6230240 Qty. Description 1 1 6 1 1 1 1 1 1 1 5 1 Bolt, Oil Jet Washer, Flat Screw Flywheel Adaptor, Flywheel Key, Woodruff Ring, Retaining, 35 Degree Washer, Flat Asm., Crankshaft Gear Starter Drive Clutch, Starter Drive Screw Gear, Crankshaft 11/02 D6
  • 49. PRIMARY COVER KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 6 4 5 1 3 2 7 8 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 14 9 10 11 12 13 15 14 16 17 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 5830223 5830227 2 3021305 3 3512106 4 3552105 5 3610059 6 1013770 7 7517499 8 5412230 9 5246387 Qty. Description 1 1 1 1 2 2 1 1 1 1 Gasket, Primary Cover Kit, Gasket, Beaded Paper Asm. Primary Cover, Chrome (Incl. 3,4,5) Bearing, Needle Bearing, Needle Seal Pinion, Clutch Screw O-Ring Plate, Cap Seal Ref. Part No. 10 7517483 11 5245960 5134063 12 7517754 13 7517301 14 7517261 15 4010436 16 7517515 17 5245036 Qty. Description 3 1 1 2 1 16 1 1 1 Screw Cover, Primary Cap, Chrome Cover, Primary, Ness Screw Screw Screw Stator Screw Bracket, Stator Wire 6/03 D7
  • 50. SHIFT FORKS/DRUM KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 3 2 16 15 14 13 12 4 2 5 6 10 9 8 11 7 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 5133255 5132177 5133256 5812232 7052306 1341415 3513518 7661023 7 7556154 Qty. Description 2 2 1 1 1 1 Fork, Shift, Mainshaft Rail, Shift Fork, Shift, Countershaft Washer, Copper Plug, Socket Asm., Shifter Drum (Incl. Bearing, Drum, Pins) 1 Bearing, Ball 2 Pin, Solid 1 Washer, Flat Ref. Part No. 8 ------9 10 11 12 13 14 15 16 7041583 1341416 7710534 7517384 5133254 7517965 1341402 7042087 Qty. Description 1 Switch, Neutral Indicator (See Electrical Pg. C5, Ref. 1) 1 Spring 1 Asm., Shifter Ratchet (Incl. 9) 1 Ring, Retaining 1 Screw 1 Star, Shifter 1 Screw 1 Asm., Roller Follower 1 Spring, Tension 2/03 D8
  • 51. TRANSMISSION KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 9 8 7 5 2 3 6 4 6 4 2 2 4 2 10 11 6 2 4 6 2 18 17 16 4 4 2 12 13 14 15 19 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 1341452 7710525 6230234 5246272 6230264 3584006 6230263 6230257 6230259 1341451 Qty. Description 1 8 1 6 1 4 1 1 1 1 Asm., Countershaft (Incl. 2-9) Ring, Retaining Gear, Common, Countershaft, 34T Washer, Thrust Gear, 4th Countershaft, 31T Bearing, Roller Gear, Countershaft, 3rd, 28T Gear 2nd Countershaft, 24T Shaft, Counter Asm., Mainshaft (Incl. 2,4,6,11-14) Ref. Part No. 11 12 13 14 15 16 17 18 19 6230228 6230260 6230258 6230261 6230262 7710535 3514401 3514359 1341411 Qty. Description 1 1 1 2 1 1 1 1 1 Shaft, Main Gear, 1st Mainshaft, 38T Gear, 2nd Mainshaft, 33T Gear, 3rd Mainshaft, 29T Gear, 4th Mainshaft, 26T Ring, Retaining Bearing, Roller Bearing, Needle Asm., Clutchshaft, 5th (Incl. 17,18) 9/02 D9
  • 52. DRIVE CLUTCH KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 4 3 5 6 8 7 11 9 10 16 17 12 19 18 13 14 15 20 26 28 27 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 25 24 21 23 22 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7670122 1341438 3514358 7670123 5133313 5246074 7042123 5246077 3230546 5246481 3230545 5132703 7042099 7710510 7670124 Qty. Description 1 1 1 1 1 1 1 1 9 8 1 1 1 1 1 Clip, External Asm., Gear/Basket Bearing, Ball Circlip, Internal Hub, Clutch Seat, Judder Spring Spring, Diaphragm, Judder Plate, Friction Judder Plate, Separator Plate, Friction Plate, Friction Clutch Plate, Pressure Spring, Clutch, Diaphragm Ring, Snap Circlip, Internal Ref. Part No. 16 1322061 1321899 17 5131658 18 7547019 19 1341427 20 7710506 21 7710532 22 5132553 23 3514356 24 7670128 25 6230245 26 7556166 27 7517587 28 7556139 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Asm., Clutch Asm., Clutch Pack (Incl. 9,10,11) Washer Nut Asm., Rack Insert (Incl. 22,23,24) Circlip Ring, Retaining Insert, Pressure Plate Bearing, Ball Circlip, Internal Rack, Clutch Washer, Lock Screw Washer, Flat 4/03 D10
  • 53. STARTER MOTOR KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM 1 2 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 3 5 4 11 6 7 12 10 8 9 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 7517409 7663005 5412175 4060155 4010956 5 7517719 6 3230544 Qty. Description 1 2 1 1 1 1 1 Screw Dowel O-Ring Starter Starter, Silver Screw Clutch, Torque Limiting Ref. Part No. 7 3513518 8 5412292 9 5132276 5133119 10 7517272 11 6230246 12 5020905 Qty. Description 1 1 1 1 2 1 1 Bearing, Ball O-Ring Cap, Bearing Cap, Bearing, Silver Screw Gear, Idler Shaft, Idler, Mounting 6/03 D11
  • 54. EVAP SYSTEM KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM 1 E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 2 13 3 12 4 8 5 7 9 10 6 11 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 2 3 4 5 6 7 7080138 7547121 7517839 7080756 7517881 5246644 5434835 Qty. Description 2 2 1 1 1 1 1 Cable Tie Nut Screw Clip, Snap-In Screw Bracket, EVAP Canister Line, Water Vent Ref. Part No. 8 9 10 11 12 13 5434837 7080924 7080932 5411870 2520192 5434838 Qty. Description 1 1 1 1 1 1 Line, Fuel Tiewrap Filter, Vent Line Hose, Vent Filter Line, Purge 11/02 D12
  • 55. OWNER’S MANUAL KINGPIN V04CB16CA and KINGPIN V04CB16CB and KINGPIN V04CB16CC and KINGPIN V04CB16CD and KINGPIN V04CB16CF and KINGPIN V04CB16CK and KINGPIN V04CB16CL and KINGPIN V04CB16CM and KINGPIN V04CB16DA and KINGPIN V04CB16DB and KINGPIN V04CB16DC and KINGPIN V04CB16DD and KINGPIN V04CB16DF and KINGPIN V04CB16DK and KINGPIN V04CB16DL and KINGPIN V04CB16DM and KINGPIN V04CB16LA and KINGPIN V04CB16LB and KINGPIN V04CB16LC and KINGPIN V04CB16LD and KINGPIN V04CB16LF and KINGPIN V04CB16LK and KINGPIN V04CB16LL and KINGPIN V04CB16LM and KINGPIN V04CB16UA and KINGPIN V04CB16UB and KINGPIN V04CB16UC and KINGPIN V04CB16UD and KINGPIN V04CB16UF and KINGPIN V04CB16UK and KINGPIN V04CB16UL and KINGPIN V04CB16UM E 2003 Polaris Sales Inc. Kingpin is a Trademark of Polaris Industries 1 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No. 1 9919167 9919168 Qty. Description Ref. Part No. Qty. Description 1 Manual, Owner’s, ’04 Kingpin 1 Manual, Owner’s, ’04 Kingpin, Canada, Bilingual 9/03 D13
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  • 57. PRINTED IN THE USA PARTS MANUAL PN 9918956 and MICROFICHE PN 9918957 9/03

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