Operations of Printech Circuit Boards Ltd. A presentation by Schumpeter Hall Group 13
Factory Visited <ul><li>Printech Circuit Board was established in the year 1989. </li></ul><ul><li>Company is manufacturer...
Products Group 13 Schumpeter Hall
Inventories <ul><li>Paper-Phenol bonding sheets(35 micron copper foil) </li></ul><ul><li>Glass-Ebony sheets(35 micron copp...
Purchasing <ul><li>Paper-Phenol and Glass-Ebony </li></ul><ul><ul><li>Imported from Germany and purchased from the dealers...
Purchasing Process <ul><li>Forecasting of price fluctuation. </li></ul><ul><li>Considering market demand for new variety. ...
Customers <ul><li>Educational Institutes. </li></ul><ul><li>Technical Training Institutes. </li></ul><ul><li>UPS and Inver...
Process of Manufacturing <ul><li>Sheet Cutting </li></ul><ul><ul><li>Sheet is cut as per the requirement. </li></ul></ul><...
Process of Manufacturing <ul><li>Printing </li></ul><ul><ul><li>Screen Printing is done with the help of Acid resisting In...
Process of Manufacturing <ul><li>Etching </li></ul><ul><ul><li>Chemical treatment is processed on the board to dissolve th...
Process of Manufacturing <ul><li>Etching </li></ul>Group 13 Schumpeter Hall
Process of Manufacturing <ul><li>Drilling and cutting </li></ul><ul><ul><li>Holes and cuts are made to the board. </li></u...
Process of Manufacturing <ul><li>Drilling and Cutting </li></ul><ul><ul><li>CNC machine </li></ul></ul>Group 13 Schumpeter...
Process of Manufacturing <ul><li>Testing and quality check </li></ul><ul><ul><li>This process is done by  using a simulati...
SWOT analysis <ul><li>Strength –  </li></ul><ul><li>Comparatively better Quality </li></ul><ul><li>Lower cost </li></ul><u...
SWOT analysis <ul><li>Opportunity- </li></ul><ul><li>Expanding market. </li></ul><ul><li>Orders from other states </li></u...
Problems <ul><li>Testing process takes lot of time due to improper layout. </li></ul><ul><ul><ul><li>A person from testing...
Problems <ul><li>Dust particles create errors in the circuit boards. </li></ul><ul><ul><li>Dust particles can be avoided b...
Recommendations <ul><li>Use of log book for inventory valuation . </li></ul><ul><li>Use an Chemical Expert for proper conc...
Thank You Group 13 Schumpeter Hall
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Operations Management Project at Printech Circuit Boards Ltd.

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  • 02/14/10
  • 02/14/10
  • Operations Management Project at Printech Circuit Boards Ltd.

    1. 1. Operations of Printech Circuit Boards Ltd. A presentation by Schumpeter Hall Group 13
    2. 2. Factory Visited <ul><li>Printech Circuit Board was established in the year 1989. </li></ul><ul><li>Company is manufacturer of Printed Circuit boards. </li></ul><ul><li>They are mainly Process based industry they make product on order. </li></ul><ul><li>They are having supply in local market as well as in other near by states. </li></ul><ul><li>Company is leading in local market having strong customer base. </li></ul>Group 13 Schumpeter Hall
    3. 3. Products Group 13 Schumpeter Hall
    4. 4. Inventories <ul><li>Paper-Phenol bonding sheets(35 micron copper foil) </li></ul><ul><li>Glass-Ebony sheets(35 micron copper foil) </li></ul><ul><li>Acids </li></ul><ul><li>Chemicals </li></ul><ul><li>Paint </li></ul><ul><li>Packing Material </li></ul><ul><ul><li>Cardboard </li></ul></ul><ul><ul><li>Strips </li></ul></ul><ul><ul><li>Tape </li></ul></ul><ul><ul><li>Sticker </li></ul></ul>Group 13 Schumpeter Hall
    5. 5. Purchasing <ul><li>Paper-Phenol and Glass-Ebony </li></ul><ul><ul><li>Imported from Germany and purchased from the dealers situated at Mumbai and Ahmedabad </li></ul></ul><ul><li>Acids and Chemicals </li></ul><ul><ul><li>Local dealer at Siyaganj M.A. Gautampurawala </li></ul></ul><ul><li>Paint </li></ul><ul><ul><li>Local Distributors </li></ul></ul><ul><li>Packing Materials </li></ul><ul><ul><li>Local Distributors </li></ul></ul>Group 13 Schumpeter Hall
    6. 6. Purchasing Process <ul><li>Forecasting of price fluctuation. </li></ul><ul><li>Considering market demand for new variety. </li></ul><ul><li>Relationship with company distributors & vendors. </li></ul><ul><li>Selection of vendor is done on the basis of prices & quality. </li></ul>Group 13 Schumpeter Hall
    7. 7. Customers <ul><li>Educational Institutes. </li></ul><ul><li>Technical Training Institutes. </li></ul><ul><li>UPS and Inverter Manufacturers. </li></ul><ul><li>Measuring device Manufacturers. </li></ul>Group 13 Schumpeter Hall
    8. 8. Process of Manufacturing <ul><li>Sheet Cutting </li></ul><ul><ul><li>Sheet is cut as per the requirement. </li></ul></ul><ul><ul><li>2-4 mm width is increased for better grip in further processes </li></ul></ul>Group 13 Schumpeter Hall
    9. 9. Process of Manufacturing <ul><li>Printing </li></ul><ul><ul><li>Screen Printing is done with the help of Acid resisting Ink which denotes all the connection points on the board. </li></ul></ul><ul><ul><li>Help of software is taken to design the board. </li></ul></ul><ul><ul><li>This process is done as per the requirement of customer. </li></ul></ul>Group 13 Schumpeter Hall
    10. 10. Process of Manufacturing <ul><li>Etching </li></ul><ul><ul><li>Chemical treatment is processed on the board to dissolve the copper in the acid. </li></ul></ul><ul><ul><li>At this process the actual circuit board is visible to us. </li></ul></ul>Group 13 Schumpeter Hall
    11. 11. Process of Manufacturing <ul><li>Etching </li></ul>Group 13 Schumpeter Hall
    12. 12. Process of Manufacturing <ul><li>Drilling and cutting </li></ul><ul><ul><li>Holes and cuts are made to the board. </li></ul></ul><ul><ul><li>This helps in inserting resistors, capacitors etc. on the board. </li></ul></ul><ul><ul><li>CNC machine is also used for this purpose. </li></ul></ul>Group 13 Schumpeter Hall
    13. 13. Process of Manufacturing <ul><li>Drilling and Cutting </li></ul><ul><ul><li>CNC machine </li></ul></ul>Group 13 Schumpeter Hall
    14. 14. Process of Manufacturing <ul><li>Testing and quality check </li></ul><ul><ul><li>This process is done by using a simulating machine and software which creates simulation of actual electronic components in order to check the circuit boards. </li></ul></ul><ul><ul><li>Manual testing is also done by the trained supervisors. </li></ul></ul>Group 13 Schumpeter Hall
    15. 15. SWOT analysis <ul><li>Strength – </li></ul><ul><li>Comparatively better Quality </li></ul><ul><li>Lower cost </li></ul><ul><li>Updated & wide product range </li></ul><ul><li>Lower transportation cost for finished products </li></ul><ul><li>Good relations with suppliers and vendors </li></ul><ul><li>Weaknesses- </li></ul><ul><li>Low managerial skills </li></ul><ul><li>Improper inventory management </li></ul><ul><li>No proper scheduling of work </li></ul><ul><li>Lower finished stock </li></ul>Group 13 Schumpeter Hall
    16. 16. SWOT analysis <ul><li>Opportunity- </li></ul><ul><li>Expanding market. </li></ul><ul><li>Orders from other states </li></ul><ul><li>Threats- </li></ul><ul><li>Competition is increasing. </li></ul><ul><li>Fluctuating Power supply. </li></ul><ul><li>Chinese Product. </li></ul><ul><li>Fluctuating cost of the raw material </li></ul>Group 13 Schumpeter Hall
    17. 17. Problems <ul><li>Testing process takes lot of time due to improper layout. </li></ul><ul><ul><ul><li>A person from testing department should be assigned at each process to conserve time. </li></ul></ul></ul><ul><li>Because of unorganized storing proper Inventory valuation is not done . </li></ul><ul><ul><ul><li>Inventory must be maintained on a proper register and a log book can be used for it. </li></ul></ul></ul><ul><li>Rejection level is 5 %(errors) </li></ul><ul><ul><ul><li>This should be minimized by proper processing at ideal time and proper concentration of acid is required for etching. </li></ul></ul></ul>Group 13 Schumpeter Hall
    18. 18. Problems <ul><li>Dust particles create errors in the circuit boards. </li></ul><ul><ul><li>Dust particles can be avoided by using curtains or glass doors between the departments. Hand gloves, aprons and proper draught can be implied there. </li></ul></ul>Group 13 Schumpeter Hall
    19. 19. Recommendations <ul><li>Use of log book for inventory valuation . </li></ul><ul><li>Use an Chemical Expert for proper concentration measurement. </li></ul><ul><li>Cost : </li></ul><ul><li>Salary 6000 X 12 = Rs. 72,000 </li></ul><ul><li>Rejection Level 5 % ~ Rs. 1,50,000 </li></ul><ul><li>Testing department should be decentralized. </li></ul><ul><ul><li>This can save time and related to Quality check. </li></ul></ul><ul><li>Dust particles must be avoided by using glass doors between departments. </li></ul><ul><li>Scheduling can be more optimized. </li></ul>Group 13 Schumpeter Hall
    20. 20. Thank You Group 13 Schumpeter Hall

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