Afcom So. Cal, 5 28 09, Ner Cooling Considerations

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    Afcom So. Cal, 5 28 09, Ner Cooling Considerations - Presentation Transcript

    1. Your Partners & Co -Hosts: NER Data Products . Greg A. Stover Outline of Vendor Presentation Senior Vice President Cooling Infrastructure Optimization The who, what, why and how? AFCOM So. Cal. 5-28-09
    2. Issues driving change • Information growth continues to explode! 2006 = 160 Exabytes in existence, 400 in 2008, 1 Zetabyte by 2010 (IDC) That’s 57% per year • Density – Smaller, Faster, Hotter – Virtualization – Big help, with side effects • Power Consumption has doubled in the last 5 years, it will double again by 2011, power density increasing 15-20% per year • Watts in = Heat out! Hot Spots and Over Provisioning/Overcooling are on the rise - Uptime continues to report the average Data Center is 2.6 times overcooled - Yet 10% still having hot spots • Greening Initiatives – Social vs Economic
    3. Issues driving change THE STANDARDS ARE COMING, THE STANDARDS ARE COMING! (Green Grid, Uptime Institute, European Union, Google & Microsoft, DC Pulse, Vendors) • PUE = Power Usage Effectiveness = Total Facility Power / IT Equipment Power Of the total power being delivered, how much is being used by IT gear? • DCiE = Data Center infrastructure Efficiency = IT equipment power / Total Facility Power x 100% A DCiE value of 33% (equivalent to a PUE of 3.0) suggests that the IT equipment consumes 33% of the power in the data center • CADE = Corporate Average Data Center Efficiency = Facility Efficiency (FE) x Asset Efficiency (AE) How well does your IT & Facilities investment convert Energy to useful work? • CUE = Cooling Usage Effectiveness = IT Load x 3.413=BTU’s/12,000= Tons of Cooling required/Tons Cooling capacity = Overcooling How overcooled/over-provisioned are you? Other newly released DCeP (TGG) & PPE (Gartner)
    4. Issues driving change Accountability is on the Horizon - Availability has been all that's mattered - Most of you haven’t paid the electric bill (facilities does) - Data Centers have been like the CIA (budget?)
    5. Issues driving change • Government stepping In - EPA report to Congress identified Data Centers/IT as a significant problem - Data Center carbon footprint to exceed airlines in 2010 - expect voluntary Energy Star guidelines with reduction goals for now - expect efficiency measurement metrics, benchmarking will be important - Obama’s “Cap & Spend” – Accountability is imminent! inefficiency will cost! - Hot off the Press – Energystar adopts PUE metric!
    6. So now what? Moving forward • Forget about the Jones’ – Who cares what others are doing? • Make friends with Facilities ☺ • Pick a metric & Get Started • Utilize best practices for measuring – Ashrae TC 9.9 & Green Grid • Measure – Establish Baselines & benchmarking – Internal or Outsource? • Select tools to automate and standardize consistent measurement • Prioritize – The options are many – What offers the greatest return?
    7. Prioritization (your choices are many) What are your options? What can you do? EPA report will share Top 50 • Implement Virtualization • Deploy high efficiency Servers • Deploy high efficiency Storage – • Enable Power management features • Deploy high efficiency PDU’s ( higher voltage AC or Moderate voltage DC) • Right size Power Distribution • Deploy high efficiency UPS Technology • Deploy high efficiency chiller pumps • Deploy high efficiency CRAC units • Deploy Variable Speed Drives • Hot and/or Cold Aisle Containment • Use airside/waterside economizers – Where climate permits • Direct liquid cooling (Water or other dialectic liquid) • In Row Cooling • Containers • Build a new Data Center Many are Disruptive, Labor intensive, Expensive! Pick carefully
    8. Where is the greatest potential return? Lot’s of ways to say the same thing! APC Version Chatsworth EYP Version
    9. Where is the greatest potential return?
    10. Cooling Realities – It’s often not a supply problem Floor Tile Gymnastics & CFD Modeling Mixing of hot exhaust with cold supply air is biggest cause of inefficiency & contributes to hot spots On average, only 40% of available cooling is utilized due to bypass and over-provisioning to eliminate hot spots Typically, air is supplied well below ASHRAE standards in attempt to control temperature (77/80.6) Despite this gross over-supply (2.5x), 10% of racks still experience hot spots Getting supply air where it needs to be when it needs to be there combine with eliminating Hot air is the key Cooling capacity and rack heat density is often not the problem… Slide courtesy of
    11. EPA Data Center Report Said: 30% improvement in infrastructure energy efficiency from improved airflow management Airflow is the single infrastructure improvement that can be done without disruption Page 9 of EPA Final Report
    12. CFD Modeling Analyzing and understanding airflow & change • Understand Heat, Airflow & Pressure behavior • Foundation/data points for Baseline & Benchmarking • root cause identification – constraints abound • modeling the effects of change (Optimization Scenarios) • failure analysis & redundancy • Future layout & capacity planning • Buy vs As a Service
    13. The Modeling Process STEP 1 - On-Site Audit • Rack Location/Room Layout • Rack by Rack IT equipment densities • CRAC type and location • Under-floor obstructions • Total IT equipment power consumption • Point temperatures throughout the room • Number and location of perf. tiles • Cutouts/Leakage • Room dimensions • Cable tray layouts • Above-ceiling conditions • External Factors (example: solar gain) • Chilled water flow rate and temperature • Electric rate (kW/hr)
    14. The modeling Process STEP 2 – CFD Modeling • We construct an accurate baseline model of your data center (corresponding to the information gathered during our audit) using Computational Fluid Dynamics software. • The model predicts airflow and temperature changes above and below the floor during normal operation and under failure modes. • We run multiple scenarios and many, many iterations of the model to develop a complete and customized thermal solution for your data center.
    15. Modeling Options STEP 3 – Project Review Recommended Solution Option 1 Option 2 Option 3 Solution: • Install networked under-floor fan tiles in key locations • Install under-floor air velocity reducers • Shut off 10-Ton CRAC unit • Redistribute perforated tiles
    16. The Solution STEP 4 – Install the Solution Install 2-foot-high containment panels Install AdaptivCool™ CRAC at the back of these cabinets controller Strategically install Install under floor air Install blanking panels in AdaptivCool™ sensors, velocity reducers critical areas under floor air movers, and return ducts
    17. Thermal: Example Results in this Data Center: • Real-Time Dynamic Airflow and Temperature Control • 24 x 7 Thermal Monitoring and Alarming • Annual Energy Savings of $55,000 • Trending and Reporting of Thermal Conditions in the Data Center • Active user interface • Rack Intake Temperatures do NOT Exceed 77° F Before After
    18. Rack Top Fans Baseline Rack top @ 800 CFM Modeling shows that significantly increasing rack top fan CFM does not affect return airflow significantly Suggest to turn off rack top fans that are blowing cool air but leave rest on Fail 2 CRACS Fail 2 CRACS X X X X
    19. Baseline CFD Model Normal Operation, 350 tons of cooling delivered Cascading hot air exhaust for Row K Air handlers AS4 thru supplies Row M AS7 are on as well as both overhead AS8 and AS10 for total of 350- tons of cooling Data center room temperature cold – Positioning of result of over-cooling new 7.2 kW by 3.6 times virtualized blade cabinet Cascading hot air exhaust for Row K supplies Row M
    20. Sample CFD Progression Results Baseline Minimal Rack Moves Supply and return Full Re-layout Supply optimization Optimization Supply only optimization only
    21. Baseline CFD Model Normal Operation, All CRAC units running Cooling vents positioned over what could be considered a hot aisle Hot air exhaust wraps around cabinets into cold aisle Positioning of Cascading hot racks blocks air exhaust for hot air return Row 3 supplies path to Row 2 CRAC units
    22. Optimal Layout CFD Model 102kW load spread out between 121 cabinets cooling is provided by CRACs 2 and 6 CRAC-6 CRAC-2 Hot air have clear path back to Blanking panels are CRACs installed in any open spaces in the cabinets Cold aisles maintain a 14 foot pitch The Production area is untouched and CRACS are left on
    23. Optimal Layout with Additional Load for a Total of 475kW All 4 CRAC units running for total of 120 tons 475kW load requires 137 tons of cooling so 2 more CRAC units are required
    24. CFD Modeling Buy vs As a Service Purchase/own challenges • Steep Learning Curve – training, how many, who? • Analysis and interpretative experience – A little bit of a black art! • Time consuming • Total Cost CFD As a Service - Potential Challenges • Quality, experience, expertise of vendor – Get work samples • You get what you pay for – Simulated data vs real data • Data manipulation to tell own story – does it limit other options? • Frequency • Lack of understanding of your shop and goals
    25. Cooling Infrastructure Optimization We know the problems – What do you do? • Again - Your Options are many • We know what spins the electric Meter? We will focus on Cooling! • Over provisioning & Hot Spots – You probably have one or the other • Cooling Infrastructure Optimization (Options, Constraints & Realities) – Basic Best Practices – Containment Solutions (Curtains, Chimney/Ducted Cabinets (Passive & Mechanical) – Supplemental Air – Close Coupled Cooling – Liquid Cooling Options – Economizers (airside & waterside) – Intelligent/Adaptive Air Movement/Mgt. (Room Scale) They all work! They are all better than doing nothing! The question is, which is right for you?
    26. Basic Best Practices – Cooling efficiency Minimize Air Mixing! “Bypass Air” Separating Hot & Cold air is #1 issue/opportunity • Hot & Cold Aisles – Rack orientation to each other & CRAC’s • Fill the wholes – All of them (w/Plenum rated material) - If it’s not delivering cold air directly to Server inlets – fill it! (room envelope, fill around pipes, cable cutouts, use blanking panels) - Remove Comfort tiles – Hot Aisles are suppose to be hot • Eliminate/Remove under-floor delivery obstructions (old cables) • Right size power cords – cable mgt. • Remove out of rack equipment (put it in a rack or get it out of the rack rows) • Raise Set points & Adjust humidity settings (Might want to model 1st ?)
    27. Curtains/row containment – Hot or Cold Considerations • Aesthetics • Fire Codes – no stds. • Fire/smoke detection • Fire Suppression costs • Insurance Issues • Pressurization • Fusible link maintenance • Hot Aisle & Humans
    28. Separate Supply Air from Exhaust Air Cold Aisle Isolation Hot Aisle Isolation 105 ºF 75 ºF 75 ºF 105 ºF
    29. Cabinet/Chimney/Rack Exhaust Ducting Room air available for any rack Rack Heat Containment Heat maintained in individual rack 105 ºF Placement not restricted to aisle Exhaust duct increases pressure drop – additional fan required 75 ºF Similar restrictions to fire protection and lighting Allows raising supply air without concern for working environment Reference: ASHRAE Journal Article – Designing Better Data Centers, December 2007
    30. Chimney/Ducted Cabinets – Heat Containment Passive, Mechanical, thermal Managed, pressure managed Considerations • Ceiling Height • Plenum Design • Fire Codes • Disruption threshold • Pressurization 105 ºF 75 ºF
    31. Supplemental Air – Close Coupled Considerations • In the Row - Infrastructure requirements - Leak detection - Cost • Above the Rack - Infrastructure additions - Leak detection - Cost Rumor has it that manufacturers of these solutions now recommend containment as well
    32. Liquid Cooling Enclosures Considerations • Infrastructure requirements • Leak detection • load • Cost - benefit
    33. Intelligent/Adaptive Air Movement/Mgt. (Room Scale) VFD’s & VSD’s Systems Considerations • Zone Cooling – Macro • Not all units are retro-fitable Intelligent Floor tiles and Return System Considerations • Adaptive Cooling – Micro • Optimal on raised floors only
    34. Considerations Summary • Do I have the ability to bring chilled water, or additional chilled water into my data center? (for liquid cooled or supplemental) • Fire Code and Insurance considerations for curtain and containment solutions • Flexibility for room layout considerations with Chimney and close- coupled systems • Ability to retrofit older CRAC units and condenser units with VFD and VSD systems • Economic/budget considerations when weighing several of these methods
    35. You can see - The choices are many What are the Constraints • Corporate/Business Objectives • Budget – Where'd all the money go • Greenfield vs Legacy • Room/Facility Design • Local Codes • Current IT Load – Future IT Load • Current Infrastructure capacity vs required • Remember – You can’t Manage what you can’t Measure!
    36. Monitoring - Automation Monitoring Tools • IT Load – (Outlet, Strip, Cord, Cabinet, PDU) • Total Facility Load • Both (tie them together) Planning & Management Tools Saving for another day/presentation
    37. Moving forward – Next Steps • Forget about the Jones’ – Who cares what others are doing? • Make friends with Facilities ☺ • Pick a metric & Get Started • Measure – Establish Baselines & benchmarking – Internal or Outsource? • Utilize best practices for measuring Data Points – ASHRAE TC 9.9 & Green Grid • Assess Infrastructure – Model for Optimization – Pro-active! • Select tools to automate and standardize consistent measurement • Establish objective – Prioritize - The options are many • Find the right fit! What offers the greatest return? Select a Technology
    38. Infrastructure Optimization = Efficiency Gains What Can you do with Efficiency Gains (from raised set points, CRAC/CRAH optimization and improved Chiller efficiency) • Put the savings in your pocket • Increase your capacity/Manageable load • Increase redundancy • Combinations of all of the Above • Do the Cost benefit Analysis
    39. Things to remember One size doesn’t fit all
    40. Things to remember Get properly fitted – Assess Infrastructure – Have the Data
    41. Things to remember Sometimes it just doesn’t fit
    42. Things to remember More/bigger isn’t always better Efficiency & Optimization are key!
    43. NER your Trusted Advisor Resources, Products, Solutions, Services Questions? Thank You!!! Learn more @ www.nerdata.com
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