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Coacervation Phase
Separation
BY- GARGI NANDA
M. PHARM-1 (PT)
ROLL NO. 01
GUIDED BY- MADAM KRUTIKA SAWANT
Overview
 Introduction
 Coacervation Phase Separation
 Techniques for Coacervation
 Modified Techniques for Coacervation
 Aqueous Phase Separation
 Organic Phase Separation
 Solvent Evaporation
 Polyelectrolyte Multilayer
 Hydrogel
 Phase Inversion
 Melt Dispersion
2
Introduction
 Micro-encapsulation is a process in which
tiny particles or droplets are surrounded by a
coating to give small capsules of many useful
properties. It can also be used to enclose
solids, liquids, or gases inside a micrometric
wall made of hard or soft soluble film, in order
to reduce dosing frequency and prevent the
degradation of pharmaceuticals.
3
Microencapsulation
Techniques
Physicochemical
Coacervation
Phase Separation
Polymer
Incompatibility
Ionotropic
Gelation
Physicomechanical
Spray Drying
Fluidized Bed
Technology
Pan Coating
Spinning Disc
Co-extrusion
Chemical
Interfacial
Polymerisation
In-situ
Polymerisation
4
Coacervation Phase
Separation
 Coacervation Phase Separation refers to partial
desolvation of a homogeneous polymer solution into a
polymer-rich phase (coacervate) and the poor polymer
phase (coacervation medium).
 The term originated from the Latin ›acervus‹ , meaning
“heap”.
 Coacervation involves the separation of a liquid phase
of coating material from a polymeric solution and
wrapping of that phase as a uniform layer around
suspended core particles.
5
Steps of Coacervation
Formation of
three
immiscible
chemical
phases
Deposition of
the coating
Rigidization of
the coating
6
Overview of Coacervation 7
Techniques Used for
Coacervation
Change In
Temperature
Incompatible
Polymer
Addition
Non-solvent
Addition
Salt Addition
Polymer-
Polymer
Interaction
8
Temperature
Change
Under proper polymer
concentration,
temperature and
agitation, liquid
polymer coalesce
around dispersed core
and form embryonic
micro particles.
9
Incompatible
Polymer Addition
Usage of dissimilar
polymer in common
solvent can be done
for preparation of micro
particles.
10
Non-Solvent
Addition
Liquid, which is non-
solvent for polymer, is
used for coacervation.
11
Salt Addition
Soluble inorganic salts
are added to aqueous
solutions of water
soluble polymers for
phase separation
12
Polymer
Interaction
Interaction of
oppositely charged
polyelectrolytes result
in the formation of
complex with reduced
solubility that phase
separation occurs.
13
Modified Techniques of
Coacervation
Aqueous Phase Separation
Organic Phase Separation
Solvent Evaporation
Encapsulation by polyelectrolyte
multilayer
Hydrogel Microsphere
Phase Inversion
Melt Dispersion
14
Aqueous Phase Separation
 The term aqueous phase separation is often more
simply described as "oil-in-water" microencapsulation.
In this process the core material is the oil and it should
be immiscible in the continuous phase, namely water.
15
Aqueous Phase Separation
(Contd.)
16
Aqueous Phase Separation
Example
 A commercial example of aqueous phase separation
would be the microencapsulation of an oily flavour
such as sour cream with a gelatine wall. These
microcapsules would then be dispersed in a dry cake
mix. The mechanism of release would be during the
moist baking cycle of the cake, moist-heat causing the
capsule walls to first swell and then rupture.
17
Organic Phase Separation
 The term organic phase separation' is sometimes more simply
referred to as "water-in-oil" microencapsulation. In this case the
polar core is dispersed into an oily or non-polar continuous
medium. The wall material is then dissolved in this continuous
medium.
 Process Comprises of:
 Providing an aqueous phase comprising a material to be
encapsulated
 Creating an emulsion of said aqueous phase in a continuous
organic liquid phase comprising one or more organic solvents and
one or more surface active agents, wherein the emulsion comprises
discrete droplets of the aqueous phase dispersed in the continuous
phase organic liquid, there being formed thereby an interface
between the discrete droplets of the aqueous phase and the
continuous organic liquid phase
18
Organic Phase Separation
(Contd.)
19
Organic Phase Separation
Example
Dissolve ethyl cellulose in cyclohexane at 50°C
with continuing mixing.
Cyclohexane is the oily, continuous phase and
the ethyl cellulose will later form the coacervative
wall.
The temperature is elevated to 70°C over a
period of 20 to 30 minutes.
The core material is added and the temperature
raised to 80°C and is held at that temperature for
one hour.
The system is allowed to cool rapidly to 20-40°C.
20
Solvent Evaporation
 Microcapsule formation by solvent evaporation/solvent
extraction is very similar to suspension crosslinking,
but in this case the polymer is usually hydrophobic
polyester.
 It facilitates a controlled release of a drug, which has
many clinical benefits. Water insoluble polymers are
used as encapsulation matrix using this technique.
Biodegradable polymer PLGA (poly (lactic-co-glycolic
acid)) is frequently used as encapsulation material.
21
Solvent Evaporation Process
Microspheres are washed and dried.
Emulsion is constantly stirred till organic solvent evaporates, giving microspheres.
Formed emulsion is added to large amount of water having emulsifier (PVA) to
form multiple emulsion.
Organic phase having polymer solution is added in solvents like chloroform with
stirring.
Aqueous solution of drug is prepared.
22
Solvent Evaporation Process
(Contd.)
23
Encapsulation By
Polyelectrolyte
Multilayer
Sequentially immerse a
substrate in positively
and negatively charged
polyelectrolyte solutions
in a cyclic procedure.
Core shell particles with
tailored size and properties
are prepared using colloidal
particles as the core material
that serves as a template
onto which multilayers are
fabricated.
Hollow capsules of organic,
inorganic or hybrid particles
can be obtained by
dissolving the core material.
This technique is both
versatile and simple, with the
multilayer film thickness being
controlled precisely by
varying the total number of
layers deposited. In this way
the final properties can be
tuned.
24
Polyelectrolye Multilayer
Technique
25
Polyelectrolyte Multilayer
Technique Example
 Glucose oxidase has been microencapsulated by
alternate deposition of polyallylamine and polystyrene
sulfonate layers.
26
Hydrogel Microspheres
 Hydrogels have been used in numerous biological
technologies including gel electrophoresis and cell
encapsulation.
 In cell encapsulation, the matrix material defines the
extracellular environment and likely impacts cell
viability, function, growth, and differentiation. The
matrix may provide the required growth substrate for
anchorage-dependent cells or the appropriate
immobilization needed by suspension cells. Numerous
hydrogels have been used for cell encapsulation
27
Hydrogel
Microencapsulation
Polymer (eg.
Alginates) are
dissolved in an
aqueous solution.
Active ingredient is
suspended in the
mixture.
Through a precise
device, extrusion
is done to form
microdroplets.
Microdroplets fall
into hardening
bath that is slowly
stirred.
28
Hydrogel
Microencapsulation
Technique
29
Phase Inversion
 Phase inversion is a term used to describe the
physical phenomena by which a polymer dissolved in a
continuous phase solvent system inverts into a solid
macromolecular network in which the polymer is the
continuous phase.
 Phase inversion phenomenon have been applied to
produce macro and microporous polymer membranes
and hollow fibers used in gas separation, ultrafiltration,
ion exchange, and reverse osmosis.
30
Phase Inversion Process
Polymer solution
undergoes transition
from single phase
homogenous solution to
two phase mixture
Micellar droplets serve
as nucleation sites and
coat with polymer
At critical concentration
of polymer, droplets
precipitate and solidify.
In favourable conditions,
micelles coalesce and
precipitate to form
continuous polymer
network
31
Melt Dispersion
 In this technique the coating material is melted by
heating upto 80oC.
 The drug is suspended in it and then emulsified in
water containing emulsifying agent at 80oC under
stirring.
 Microcapsules are formed as the temperature of the
system reaches to room temperature.
32
Melt Dispersion Technique 33
Reference
 Indian Journal of Research in Pharmacy and
Biotechnology Volume 1(3) May-June 2013 Page 324
 MICROENCAPSULATION TECHNOLOGY
 K.P.Sampath Kumar,Tejbe.Sk , Shameem Banu, P.Naga
Lakshmi, D.Bhowmik
 International Journal of Pharma and Bio Sciences
MICROENCAPSULATION: A REVIEW
 JYOTHI SRI.S, A.SEETHADEVI , K.SURIA PRABHA,
P.MUTHUPRASANNA AND ,P.PAVITRA
 Microencapsulation Technology and Applications
Rama Dubey, T.C. Shami and K.U. Bhasker Rao
34
Reference (Contd.)
 Internet Scientific Publications Microencapsulation
Techniques, Factors Influencing Encapsulation
Efficiency: A Review
 N Jyothi, M Prasanna, S Prabha, P Seetha Ramaiah, G
Srawan, S Sakarka
 Indo Global Journal of Pharmaceutical Sciences, 2012;
2(1): 1-20 1 Microencapsulation – A Novel Approach in
Drug Delivery: A Review Nitika Agnihotri, Ravinesh
Mishra*, Chirag Goda, Manu Arora
 Stability of Hydrogels Used in Cell Encapsulation: An In
Vitro Comparison of Alginate and Agarose Molly S.
Shoichet,* Rebecca H. Li, Melissa L. White, and Shelley
R. Winn
35
Reference (Contd.)
 The Theory and Practice of Industrial Pharmacy;
Lachman and Leibermann; 3rd Edition
 www.authorstream.com
 en.wikipedia.org
 Patent US6143211; Google Patents
 Patent US6113935; GooglePatents
36
En
d

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Coacervation Phase Separation Techniques

  • 1. Coacervation Phase Separation BY- GARGI NANDA M. PHARM-1 (PT) ROLL NO. 01 GUIDED BY- MADAM KRUTIKA SAWANT
  • 2. Overview  Introduction  Coacervation Phase Separation  Techniques for Coacervation  Modified Techniques for Coacervation  Aqueous Phase Separation  Organic Phase Separation  Solvent Evaporation  Polyelectrolyte Multilayer  Hydrogel  Phase Inversion  Melt Dispersion 2
  • 3. Introduction  Micro-encapsulation is a process in which tiny particles or droplets are surrounded by a coating to give small capsules of many useful properties. It can also be used to enclose solids, liquids, or gases inside a micrometric wall made of hard or soft soluble film, in order to reduce dosing frequency and prevent the degradation of pharmaceuticals. 3
  • 4. Microencapsulation Techniques Physicochemical Coacervation Phase Separation Polymer Incompatibility Ionotropic Gelation Physicomechanical Spray Drying Fluidized Bed Technology Pan Coating Spinning Disc Co-extrusion Chemical Interfacial Polymerisation In-situ Polymerisation 4
  • 5. Coacervation Phase Separation  Coacervation Phase Separation refers to partial desolvation of a homogeneous polymer solution into a polymer-rich phase (coacervate) and the poor polymer phase (coacervation medium).  The term originated from the Latin ›acervus‹ , meaning “heap”.  Coacervation involves the separation of a liquid phase of coating material from a polymeric solution and wrapping of that phase as a uniform layer around suspended core particles. 5
  • 6. Steps of Coacervation Formation of three immiscible chemical phases Deposition of the coating Rigidization of the coating 6
  • 8. Techniques Used for Coacervation Change In Temperature Incompatible Polymer Addition Non-solvent Addition Salt Addition Polymer- Polymer Interaction 8
  • 9. Temperature Change Under proper polymer concentration, temperature and agitation, liquid polymer coalesce around dispersed core and form embryonic micro particles. 9
  • 10. Incompatible Polymer Addition Usage of dissimilar polymer in common solvent can be done for preparation of micro particles. 10
  • 11. Non-Solvent Addition Liquid, which is non- solvent for polymer, is used for coacervation. 11
  • 12. Salt Addition Soluble inorganic salts are added to aqueous solutions of water soluble polymers for phase separation 12
  • 13. Polymer Interaction Interaction of oppositely charged polyelectrolytes result in the formation of complex with reduced solubility that phase separation occurs. 13
  • 14. Modified Techniques of Coacervation Aqueous Phase Separation Organic Phase Separation Solvent Evaporation Encapsulation by polyelectrolyte multilayer Hydrogel Microsphere Phase Inversion Melt Dispersion 14
  • 15. Aqueous Phase Separation  The term aqueous phase separation is often more simply described as "oil-in-water" microencapsulation. In this process the core material is the oil and it should be immiscible in the continuous phase, namely water. 15
  • 17. Aqueous Phase Separation Example  A commercial example of aqueous phase separation would be the microencapsulation of an oily flavour such as sour cream with a gelatine wall. These microcapsules would then be dispersed in a dry cake mix. The mechanism of release would be during the moist baking cycle of the cake, moist-heat causing the capsule walls to first swell and then rupture. 17
  • 18. Organic Phase Separation  The term organic phase separation' is sometimes more simply referred to as "water-in-oil" microencapsulation. In this case the polar core is dispersed into an oily or non-polar continuous medium. The wall material is then dissolved in this continuous medium.  Process Comprises of:  Providing an aqueous phase comprising a material to be encapsulated  Creating an emulsion of said aqueous phase in a continuous organic liquid phase comprising one or more organic solvents and one or more surface active agents, wherein the emulsion comprises discrete droplets of the aqueous phase dispersed in the continuous phase organic liquid, there being formed thereby an interface between the discrete droplets of the aqueous phase and the continuous organic liquid phase 18
  • 20. Organic Phase Separation Example Dissolve ethyl cellulose in cyclohexane at 50°C with continuing mixing. Cyclohexane is the oily, continuous phase and the ethyl cellulose will later form the coacervative wall. The temperature is elevated to 70°C over a period of 20 to 30 minutes. The core material is added and the temperature raised to 80°C and is held at that temperature for one hour. The system is allowed to cool rapidly to 20-40°C. 20
  • 21. Solvent Evaporation  Microcapsule formation by solvent evaporation/solvent extraction is very similar to suspension crosslinking, but in this case the polymer is usually hydrophobic polyester.  It facilitates a controlled release of a drug, which has many clinical benefits. Water insoluble polymers are used as encapsulation matrix using this technique. Biodegradable polymer PLGA (poly (lactic-co-glycolic acid)) is frequently used as encapsulation material. 21
  • 22. Solvent Evaporation Process Microspheres are washed and dried. Emulsion is constantly stirred till organic solvent evaporates, giving microspheres. Formed emulsion is added to large amount of water having emulsifier (PVA) to form multiple emulsion. Organic phase having polymer solution is added in solvents like chloroform with stirring. Aqueous solution of drug is prepared. 22
  • 24. Encapsulation By Polyelectrolyte Multilayer Sequentially immerse a substrate in positively and negatively charged polyelectrolyte solutions in a cyclic procedure. Core shell particles with tailored size and properties are prepared using colloidal particles as the core material that serves as a template onto which multilayers are fabricated. Hollow capsules of organic, inorganic or hybrid particles can be obtained by dissolving the core material. This technique is both versatile and simple, with the multilayer film thickness being controlled precisely by varying the total number of layers deposited. In this way the final properties can be tuned. 24
  • 26. Polyelectrolyte Multilayer Technique Example  Glucose oxidase has been microencapsulated by alternate deposition of polyallylamine and polystyrene sulfonate layers. 26
  • 27. Hydrogel Microspheres  Hydrogels have been used in numerous biological technologies including gel electrophoresis and cell encapsulation.  In cell encapsulation, the matrix material defines the extracellular environment and likely impacts cell viability, function, growth, and differentiation. The matrix may provide the required growth substrate for anchorage-dependent cells or the appropriate immobilization needed by suspension cells. Numerous hydrogels have been used for cell encapsulation 27
  • 28. Hydrogel Microencapsulation Polymer (eg. Alginates) are dissolved in an aqueous solution. Active ingredient is suspended in the mixture. Through a precise device, extrusion is done to form microdroplets. Microdroplets fall into hardening bath that is slowly stirred. 28
  • 30. Phase Inversion  Phase inversion is a term used to describe the physical phenomena by which a polymer dissolved in a continuous phase solvent system inverts into a solid macromolecular network in which the polymer is the continuous phase.  Phase inversion phenomenon have been applied to produce macro and microporous polymer membranes and hollow fibers used in gas separation, ultrafiltration, ion exchange, and reverse osmosis. 30
  • 31. Phase Inversion Process Polymer solution undergoes transition from single phase homogenous solution to two phase mixture Micellar droplets serve as nucleation sites and coat with polymer At critical concentration of polymer, droplets precipitate and solidify. In favourable conditions, micelles coalesce and precipitate to form continuous polymer network 31
  • 32. Melt Dispersion  In this technique the coating material is melted by heating upto 80oC.  The drug is suspended in it and then emulsified in water containing emulsifying agent at 80oC under stirring.  Microcapsules are formed as the temperature of the system reaches to room temperature. 32
  • 34. Reference  Indian Journal of Research in Pharmacy and Biotechnology Volume 1(3) May-June 2013 Page 324  MICROENCAPSULATION TECHNOLOGY  K.P.Sampath Kumar,Tejbe.Sk , Shameem Banu, P.Naga Lakshmi, D.Bhowmik  International Journal of Pharma and Bio Sciences MICROENCAPSULATION: A REVIEW  JYOTHI SRI.S, A.SEETHADEVI , K.SURIA PRABHA, P.MUTHUPRASANNA AND ,P.PAVITRA  Microencapsulation Technology and Applications Rama Dubey, T.C. Shami and K.U. Bhasker Rao 34
  • 35. Reference (Contd.)  Internet Scientific Publications Microencapsulation Techniques, Factors Influencing Encapsulation Efficiency: A Review  N Jyothi, M Prasanna, S Prabha, P Seetha Ramaiah, G Srawan, S Sakarka  Indo Global Journal of Pharmaceutical Sciences, 2012; 2(1): 1-20 1 Microencapsulation – A Novel Approach in Drug Delivery: A Review Nitika Agnihotri, Ravinesh Mishra*, Chirag Goda, Manu Arora  Stability of Hydrogels Used in Cell Encapsulation: An In Vitro Comparison of Alginate and Agarose Molly S. Shoichet,* Rebecca H. Li, Melissa L. White, and Shelley R. Winn 35
  • 36. Reference (Contd.)  The Theory and Practice of Industrial Pharmacy; Lachman and Leibermann; 3rd Edition  www.authorstream.com  en.wikipedia.org  Patent US6143211; Google Patents  Patent US6113935; GooglePatents 36
  • 37. En d