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  1. 1. Statement of Qualification MAI Engineering Curriculum Vitae 702 West Fourth St. P.O. Box 625 Mt. Vernon, IN 47620 Office Phone: Engineering the Future . . . . 812•838•4000 Office Fax: 812•838•4050 Edward L. Rice, M.E. Cell Phone: 812•568•9903 Business Development Manager Toll Free: 1•800•717•8684 Rev ae.b4.f6 MAI-Client Confidential 1
  2. 2. Statement of Qualification Table of Contents Executive Summary Company Profile Line Card Typical Projects Organizational Chart Corporate Administrivia Rev G09.C2.09 MAI-Client Confidential 2
  3. 3. EXECUTIVE SUMMARY MAI Engineering was founded in 1986 by Keith Moore as Harper-Moore after a career in large scale construction management positions. His brother, Kent, joined him in 1988 after a similar career experience and the company became known as Moore and Associates, Inc. or more familiarly as MAI. The company prevailed during the recession of the 1980’s and capitalized on the economic resurgence in the 1990’s. Coupled with the resurgence was the expansion of services supporting Hurricane Damage Assessments in the 21st Century. MAI brought on a new partner, Garth Ash, in 2003. Garth brings background in industrial plant management in the chemical and plastics arena including productivity, environmental, health and safety. The theme of the company was, and continues to be, providing solid engineering type services and solutions for competitive, no-frill cost. MAI enjoys a solid track record for meeting and beating the budgetary estimates where the project scope is well defined. MAI hosts all major disciplines of engineering services and maintains a resource pool of specialized service disciplines to meet client needs. MAI maintains three offices located in Mt Vernon, IN; Pensacola, FL; and Calvert City, KY. Where possible, MAI prefers to work on-site with a client which minimizes costs and increases productivity. Rev G09.C2.09 MAI-Client Confidential 3
  4. 4. COMPANY PROFILE Moore & Associates, Inc., dba MAI Engineering (MAI), is an established Design, Engineering, Construction Management and Consulting Firm. We have provided engineering services to the paper, petrochemical, plastics, mining, aluminum and manufacturing industries as well as municipalities for the past twenty (20) years. Our approach to business now, as in the past, has been to provide our clients with the best possible end product at a reasonable cost. PROJECT MANAGEMENT MAI can provide a partial or full team of qualified personnel who are familiar with your type of project. They can act as your representative to manage the project, control costs and monitor the project from conception through start-up. PROJECT DESIGN AND ENGINEERING Our permanent staff consists of individuals who are well trained to perform Process Studies, Project Engineering, Civil/Structural/Architectural Design, Pressure Vessel Design, Piping, Mechanical and Equipment Design, Air Quality Assessments, Instrumentation and Electrical Design, Insulation and Painting requirements, etc. Our staff at MAI can offer the flexibility to our clients of providing a full turnkey project and/or select aspects for your needs. ELECTRICAL & INSTRUMENTATION CONTROLS ENGINEERING MAI's Electrical Engineering and Control Systems Department has the capability to serve a wide variety of needs for our clients. Our approach to the design process and the emphasis on both field and design skills offer an exceptional value in electrical/control engineering. Areas included are: power factor analysis, electrical control and equipment arrangements, PLC programming and setup of equipment and instruments, hazardous location equipment specification and design, commercial, industrial and electrical systems such as lighting, grounding, heat tracing, et al, CADD drawings: P&ID’s, one lines, distribution panels, MCC, Loop, et al, NFPA 70E - Arc Flash Hazard Analysis Rev G09.C2.09 MAI-Client Confidential 4
  5. 5. PROCESS SAFETY MANAGEMENT MAI provides Process Safety Management (PSM) support for Mechanical Integrity compliance of pressure vessels, pipe systems and pressure relieving devices under CFR 1910.119. We provide system walk down services to include P&ID verification, field sketching, system tagging and CADD. We provide inspection program oversight, coordination, and engineering evaluation of API or ASME code compliance. The oversight activities include coordinating contracted inspection services and contracted insulation removal. Engineering evaluation includes resolving code compliance issues (Agency issues), recommending remediation when warranted, and prioritizing discrepancies found during inspections. MAI can provide third party inspection data base management for the client which allows the use of multiple inspection services. We can also provide Mechanical Integrity Program audit services to verify program compliance with CFR 1910.119. GEO-TECHNICAL MAI has in-house Professional Geologists that have experience in heavy industrial projects from grout jacking of foundations to subsurface investigating of future site development. MAI can facilitate the geo-technical needs of your plant or site. CONSTRUCTION MANAGEMENT AND SUPERVISION Our Construction Management services can provide you with the expertise to coordinate project requirements for overall on-site management, basic design decisions, preparation of construction estimates and schedules, cost control programs, and preparations of contracts and subcontracts. MUNICIPALITY SUPPORT MAI has provided engineering services for a major water plant upgrade to maximize capacity and has completed upgrades to waste water systems for municipalities in Southern Indiana. We can provide long term infrastructure improvement planning for water and sewer systems as well as day to day engineering support for these systems. Rev G09.C2.09 MAI-Client Confidential 5
  6. 6. LINE CARD DESIGN: FIELD SERVICES: • AutoCAD • General & Precision Surveying • Project Definition & Scope • System Documentation (P&ID/PFD) • Basic Engineering • ISA Data/Loop Sheet Verification • Full Engineering Development Design • Field Measurement Verification • Construction and/or Fabrication • Remediation & Retrofitting ENVIRONMENTAL/GEOLOGICAL: • Phase Audits CIVIL/STRUCTURAL: • Geotechnical Evaluations • Site Utilities • Foundation/Subsurface Investigation • Drainage Design and Analysis • Underground Storage Assessments / • Foundations Remediation • Structural Steel • Hospital Remediation Projects • Building Code Compliance • Demolition Projects • Site Roadway Design • Erosion Control PROJECT MANAGEMENT: • Municipal Utility Design and Analysis • Construction and/or Engineering • Project Definition & Scope INSTRUMENTATION: • Project Scheduling & Tracking • Process Control Systems Design • Cost Estimation Instrumentation Specifications & Sizing • Bid Evaluations • Valve Specifications & Sizing • Process Control & Automation RISK MANAGEMENT: • Instrumentation Install & Calibration • Process Safety Management • FEMA Compliance ELECTRICAL: • Private Loss Evaluation / Adjustment • Power Distribution Design – Site / Public • Program Improvements • Code Compliance & Remediation • Procedure Writing • Arc Flash Hazards & Analysis • Mechanical Integrity • Health & Safety Programs DOCUMENT CONTROL: • Violation Notice Mediation / Remediation • Blueprint Reproduction – Color/B&W • Document to Electronic Conversion PRODUCTIVITY LEADERSHIP: • File Archiving and Off Site Storage • De-Bottlenecking • Clerk of the Works • Cost Control Analysis / Management • Lean Manufacturing MECHANICAL: • Investment Recovery • Pressure Vessel Design & Analysis • Preventive Maintenance API/ASME Code Compliance • Six Sigma • Relief Valve Specification & Sizing • ABC Analysis • Piping Design & Analysis • Value Steam Mapping • Equipment/System Design, Evaluation & • Safety Retrofitting Rev G09.C2.09 MAI-Client Confidential 6
  7. 7. TYPICAL PROJECTS PETROLEUM & OIL Petroleum River Barge Loading Terminal with Vent Recovery: $500K total project for a new, inclusive loading facility. Provided specification and installation packages. Facilitated Coast Guard and Army Corps of Engineer permitting. Refinery De-Sulfurization Project Management: $30M 2-year total project. Provided Engineering Project management and ‘Outside Boundary Limit’ piping design. Oil Terminal Renovation Operation Procedures: $10M total project. Created and documented procedures for renovated terminal operation including barge loading and unloading procedures. GRAIN Grain Barge Dolphin Repair: $250K total project for damage assessment and repair, included conducting underwater surveys. Prepared a comprehensive repair package. Grain Company River Bank Stabilization: $750K total project. Prepared engineering package to stabilize bank. Included channel sonar survey, sloping and dredging. SAFETY Process Safety Management Implementation and Maintenance: $300K/ effort on average. Capable of designing, implementing, and maintaining inclusive Mechanical Integrity programs for greenfields and pre-existing facilities. HOSPITAL PROJECTS $40M 2-year Project Management, Remediation and Restoration project located in Florida. Project included 102 properties, including a 500 bed main hospital. Work included managing the demolition, environmental remediation and reconstruction of at least 60% of the properties. MAI managed remediation contractors for the removal of asbestos and other toxic debris from properties. CASINO’S AND GAMING FACILITIES $240M 2-year Construction Management project, which included the Demolition and Reconstruction of a large Casino located in southern Mississippi. The Casino was destroyed by a Hurricane. Project consisted of two Barge Casino’s, large Hotel Complex, Golf Course, and RV Park. Over $12M was spent on clean- up, demolition and remediation. CHEMICAL Nitric Acid Facility: $65M Project oversight of a large Nitric Acid Explosion including Demolition, Remediation, Inspection and Loss Control. Project included the study of debris field and the inspection of all piping, equipment, and electrical systems. MAI also kept records of waste and toxic waste being removed from the site. Rev G09.C2.09 MAI-Client Confidential 7
  8. 8. TYPICAL MUNICIPAL PROJECTS EDUCATION School System Classroom Renovation/Revitalization: $24M Client Representative management of Classroom Renovation/Revitalization of two elementary schools and High school rebuild. CITY WATER SYSTEMS City Water System: $6M Projects over 12 years. Includes, but not limited to, Turbidity reduction process engineering and installation, Chlorine residence time increase, Intake condition underwater survey, Filter life extension and Filter replacement design package. City Water Systems: $10M revitalization or treatment works including but not limited to the following: turbidity system installation, Krofta filter repair, water intake stabilization, well head protection plans, water tower telemetry monitoring. CITY WASTE WATER SYSTEMS $5M revitalization of treatment of works including but not limited to the following: combined sewer overflow studies and redirection, de-watering press system, forced main capacity increase, control system upgrade. Rev G09.C2.09 MAI-Client Confidential 8
  9. 9. MAI Functional Org Chart Administrative Principal Principal Principal Services Sr Data Mgmt Accountant Bus Dev Mgr OM/HR Receptionist Spec Sr Project Mgr Sr Project Mgr Sr Project Mgr Const Mgr Engineering Mgr IE Civil PE Industrial ME Project Management Services Engineering Management Services Project Mgr Project Mgr Project Mgr Mech. Eng Civil Eng Electrical Eng Inst Spec Industrial Industrial Sr Designer Sr Designer Sr Designer Sr Designer Sr Designer Sr Designer Sr Designer S/C Mech M/C M/C/S C/S Inst Elec Sr Cad Tech Sr Cad Tech Cad Tech Panel API Cert API Cert Fabricator Design Services Partnering Firms CMMS/PPM Data Roof Integrity Control Systems Turnkey Environmental, Services IRT/Paragon ERP Const Services Health & Safety Tenex Data Sol'ns Maverick Tech PPMI & Bowen Perf Environmental 2009 MAI - Client Confidential 9
  10. 10. Corporate Administrivia Corporate Name: Moore and Associates, INC. dba MAI Engineering Officers Company President(s): Keith J. Moore Kent J. Moore Vice President and Secretary: Garth D. Ash Treasurer: Marcia J. McCutchan Corporate Headquarter Address: 702 West 4th PO Box 625 Mount Vernon, IN 47620 Corporate Phone Numbers: MTV Headquarters PNS CLVT Office 812.838.4000 850.390.2291 270.395.1237 Fax 812.838.4050 850.492.3226 270.395.1587 Toll Free 800.717.8684 Corporate Website(s): Corporate Structure: Indiana S Corporation Federal Tax ID: 35-1814959 Dunn and Bradstreet: 841227580 Rev G09.C2.09 MAI-Client Confidential 10
  11. 11. Insurance Carrier: Liability/ E&O/ et al: Cincinnati Disciplines: Engineering: Mechanical (PE) Chemical Civil/Structural (PE) Geo-technical Electrical Trade: Master Electrician Instrumentation Specialist Mechanical Designer Civil Designer Electrical Designer Construction Managers Project Managers API 510, 570, 653 Certified Inspectors Productivity Specialist Home and Building Inspectors Pipe fitting Industry Experience: Average 10+yrs/employee Rev G09.C2.09 MAI-Client Confidential 11
  12. 12. Software Platforms: Not an all inclusive listing MS Windows/Office: Documentation CADD 2006 w/3D capability: Mechanical/Electrical/Civil Design Pro/Engineer: 3D Modeling COMPRESS: ASME Vessel Code calculator INSTA CALC: PRV and PRD Design CAE Pipe: Piping system stresses PTW by SKM: Arc Flash Hazard Analysis ENERCALC: Structural Beams/Columns RAM Advance: Structural analysis PROFIS Anchor: Anchor Bolt design PRO-MECHANICA: Finite Element Analysis Primavera: Scheduling MS Project: Scheduling Rev G09.C2.09 MAI-Client Confidential 12