Open Enrollment
Curriculum 2009
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Week 1
Topic
Course Overview
Lean Six Sigma Fundamentals
What is DMAIC and Project Management
DFSS Introduction
Define Phase Introduction
Customer Values
Project Selection and Definition
Project Charters
Introduction to MINITAB
Roles and Responsibilities
Project Financial Management
Introduction to Lean
Process Mapping and Value Stream Mapping
Cycle Time Analysis
Data Types
Basic Statistics
Data Collection
Graphical Analysis
Metrics
LEAN simulation
Team Selection and Team Building
Wrap-Up of Week One
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Week 2
Topic
Review of Week One
Project Presentations
Measure Phase Introduction
Establishing Performance Objectives
Variation Sources Identification
Cause and Effect Tools
FMEA
Voice Of The Customer
Kano Analysis
Lean Tools overview
Waste Identification Tools Link to Business Needs
Intro to Measurement Systems Analysis (MSA)
MSA Variable Data
MSA Attribute Data
Intro to Process Capability
Process Capability for Normal Data
Theory of Constraints
QFD HOQ#1
Process Capability for Non-normal Data
Process Capability for Attribute Data
Waste Identification Tools Process Flow Determination
Change Acceleration Process
DeBono Six Hats
Week Two Wrap-up
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Week 3
Topic
Review of Week Two
Project Presentations
Analyze Phase Introduction
Foundations For Analysis
Hypothesis Testing Common Assumptions
Introduction to Improve
Hypothesis Testing Introduction
Hypothesis Testing of Means
QFD HOQ#2
Hypothesis Testing of Variances
Hypothesis Testing of Proportions
Analysis Of Variance
Correlation and Simple Regression
Waste Elimination Tools: Introduction and VSM
Waste Elimination Tools: Materials
Waste Elimination Tools: Ergonomics and Waterspider
Constructing Creative Solutions (TRIZ)
Waste Elimination Tools: Cellular Line
Waste Elimination Tools: Kaizen
Week Three Wrap Up
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Week 4
Topic
Review of Week Three
Project Presentations
Survey Design and Analysis
Multiple Regression
Waste Elimination Tools: SMED, 5s, Visual Management
DOE Introduction
Generic Pull Systems
Preventative Maintenance
DOE Planning
Setup Reduction
DOE Power and Sample Size
DOE General Full Factorial
DOE Full Factoral and Fractional Factorial
Waste Control Tools: System Management
Waste Control Tools: Process Controls
Solution Selection
Multi Criteria Decision Making
Implement Improvements
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Week 5
Topic
Review of Week Four
Project Presentations
Generic Pull Systems
Batch Sizing
Preventative Maintenance
DOE Blocking and Centerpoints
DOE Exercise
Mistake Proofing
Control Phase Introduction
SPC Introduction
SPC Variable Data
SPC Attribute Data
Waste Control Tools: System Management
Waste Control Tools: Process Controls
Sustain The Gains
Other Corporate And Quality Initiatives
Control Plans
Project Close Out
Project Leveraging
Course Wrap-up
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Company Information
910 River Branch Court
Mount Juliet, TN 37122
+1 615-424-3006
www.RBC-LeanSigma.com
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