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VEM SpA - JEC 2011 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti
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VEM SpA - JEC 2011 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti

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VEM SpA - JEC 201 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti

VEM SpA - JEC 201 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti

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VEM SpA - JEC 2011 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti VEM SpA - JEC 2011 Efficient technology and Innovations for Higher Sustainability and Cost Savings by Mauricio Facchinetti Presentation Transcript

  • Efficient Technology and Innovations
    for
    Higher Sustainability and Cost Savings
    Mauricio Facchinetti
    Business Unit Manager - VEM SpA
  • OUR COMPANY
    VEM is a world leader in Filament Winding Technology
    • GRP pipes
    • GRE pipes
    • Tanks
    • Poles
    • Cylinders
    We offer complete production plants & know how for manufacturing:
    ISO 9001
    FM566422
    VEM is an ISO 9001 certified company through the British Standards Institution (BSI)
  • VEM WORLDWIDE
    • Europe
    • Central Asia
    • Africa
    • Far East
    • USA
    • South America
  • RANGE OF SERVICES
    Turnkey scope of supply
    • Product Sales Consulting & Feasibility Studies
    • Supply of production plant & testing equipment
    • Supply of laboratory equipment
    • Dry test in our factory before delivery
    • License agreement
    • Transfer of Know-how
    • Installation, commissioning and training
    • Diagnostic online control
    • Post sales assistance
  • OUR POLICY
    A sustainability policy was introduced in 2008, covering all our business
    • Social sustainability
    Health and well being for the employees of the composites industry
    • Economic sustainability
    Higher technology and low consumption, for a sustainable business growth
    • Environmental sustainability
    Protection of the environment and local habitats
  • R&D
    Awareness and constant research for a better future
    • Minimum raw material waste
    • ReducedPowerconsumption
    Further Savings
    In
    Pipe production
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    CONTINUOUS LAMELLAR MANDREL
    Lam tech Mandrel
    Lam tech plant
    • No steel band breakages
    • Mandrel heat transfer system
    • Quicker Stiffness regulation
    Reduced raw material waste
    Reductionofplannedplantdowntimes
    Reductionofunplannedplantdowntimes
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    CONTINUOUS LAMELLAR MANDREL
    Lam Tech Lamellar Machine Product variables
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    ONLINE THICKNESS MEASUREMENT DEVICE
    • Operates during pipe production, after lamination
    • Not affected by pipe movement
    • Linked to PLC
    • Constant thickness control
    • Measurement tolerance < 0.2 mm
    The device is applied both on Steel Band Tech and Lam Tech Continuous Winder Machines
    Reduction in final product waste
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    RESIN AND CATALYST DOSING STATION
    • Coriolis Mass Flowmeters for resin
    • Coriolis Mass Flowmeters for catalyst
    • Online thermostating resin system
    • Re-circulation system
    • Pressure gauges in resin and catalyst lines
    Reduction in final product waste
    Reduction of raw material waste
    The dozing station is present on Steel Band Tech and Lam Tech Continuous Winder Machines
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    LIFTING TABLES WITH PLC HEIGHT CONTROL AND PROPORTIONAL HYDRAULICS
    • Speed control during pipe approach for support
    • High precision on the final height position during the production cycle
    • Plc control of pipe level during discharge
    • Lifting table position controlled independently of the pipe weight
    Delaminationcontrol
    Reduction of raw material waste
    The tables are present on Steel Band Tech and Lam Tech Continuous Winder Machines
  • SUSTAINABILITY
    Reduction in waste of Raw materials and finished products
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    PREMIXING SYSTEM
    • Reduction of resin in the mortar core
    • Better compaction and homogeneity of the core mixture
    • Reduction of waste during production
    Delaminationcontrol
    Reduction of raw material waste
    The device is used on Steel Band Tech and Lam Tech Continuous Winder Machines
  • SUSTAINABILITY
    Reduction in energy consumption
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    NEW INFRA RED ONLINE CURING STATION
    • Optimization of UPR’s curing cycle by Infrared spectroscopy analysis
    IR spectrum of an unsaturated isophthalic resin
    Once the right functionalities were determined, and the corresponding peaks
    were modified after being suitably irradiated, it was possible to select the
    correct IR lamp to use during GRP production.
  • SUSTAINABILITY
    Reduction in energy consumption
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    NEW INFRA RED ONLINE CURING STATION
    • Optimized IR wave length
    • IR curing station made of 4 separate sections
    • High definition temp detection
    • IR Power regulation in %, maintaining the wave length
    Energy reduction up to 30 %
    Production rates up to 50 m/hr
    Delamination control
    The device is applied to Steel Band Tech and to Lam Tech Continuous Winder Machines
  • SUSTAINABILITY
    Reduction in energy consumption
    Toovercomecurrent and future environmental impact limitations, VEM presents the
    HIGH TRANSFER HEAT CAPACITY OF
    SAND DOSING SYSTEM
    GRP continuousprocessrequiressandheatcontrol
    Thermal conductivity of dry sand: 0.15 - 0.25 (Wood, oak 0.17 - Carbon Steel 54)
    Lamellar heat transfer system on different levels
    High definition temp detection with 18 PT 100 in 1500 mm length.
    IR Power regulation in %
  • SUSTAINABILITY
    Reduction in energy consumption
    Toovercomecurrent and future environmental impact limitations VEM presents the
    HIGH TRANSFER HEAT CAPACITY OF
    SAND DOSING SYSTEM
    • Production rates up to 50 m/hr
    • PLC controlofsand temperature during high production rates, using the minimunamountofenergy
    Energy saving up to 25 %
    Delamination control
    The device is applied on Steel Band Tech and Lam Tech Continuous Winder Machines
  • R&D
    Awareness and constant research for a better future
    • Styrene emission control, abatement
    and recovery
    • Developmentof
    bio-basedresins
    Environmental
    sustainability
  • SUSTAINABILITY
    Styrene emission control - Reduction and Recovery
    Pollutionpreventionby
    LOW STYRENE EMISSION RESINS AND
    LOW STYRENE CONTENT RESINS
    New resinsdevelopedbyCimteclabreduces the level of VOC emitted, compared with conventionalresins.
    • Compatiblewithnew low VOC resins
    • EngineeredforStyreneemissioncontrol
    VEM
    PLANTS
    • Epoxyresins (styrene free) are also used on VEM plants
  • SUSTAINABILITY
    Styrene emission control - Reduction and Recovery
    Styrenerecovery or abatement
    • VEM’s high efficiencyaspiration system
    optimizes the recovery or abatement system
    Recovery
    system
    Abatement
    system
    • Incineration
    • DirectThermaloxidisers
    • Concentration system
    • Adsorptionrecovery (pressure swing or thermal)
    • Condensation
    • Absorptionofoils
  • SUSTAINABILITY
    Bio-resins
    Development of Bio-resin
    Technological advancements and public awareness have all contributed to the development of natural and bio sustainable products in the industrial sector.
    VEM R&D Department, together with Cimteclab R&D team, is working to develop new resins from several natural sources
  • For any further information,
    please do not hesitate to contact us at
    sales@vem.eu