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Real-Time Costing System for the Pulp and Paper Industry
 

Real-Time Costing System for the Pulp and Paper Industry

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EPS is specialized in costing systems for the pulp and paper industry. The EPS Cost Management Suite has three costing modules developed for specific needs of this industry. The EPS Real-Time Costing ...

EPS is specialized in costing systems for the pulp and paper industry. The EPS Cost Management Suite has three costing modules developed for specific needs of this industry. The EPS Real-Time Costing module allows production managers and machine operators to become the first line of defense against inefficient and costly production practices.

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    Real-Time Costing System for the Pulp and Paper Industry Real-Time Costing System for the Pulp and Paper Industry Presentation Transcript

    • EPS Real-Time Costing Costing System for the Pulp and Paper Industry Enterprise Performance Solutions, Inc. +1 (888) 644-2375, extension 1 [email_address] www.epsolutions.net
    • Enterprise Performance Solutions, Inc. (“EPS”)
      • EPS is an Atlanta, Georgia based software and consulting company specialized in cost management systems for complex and process manufacturing industries
      • Customers in North America, Europe and China
      • Special focus on the pulp and paper, semiconductor steel, furniture, and bakery industries
    • Success Stories and Customers
    • EPS Cost Management Suite EPS Transportation Cost Management EPS Product Cost Management EPS Real-Time Costing
      • Increased awareness on how production decisions impact the cost of produced grades
      • Detects previously unidentified consumptions and costs
      • Increases accuracy in grade recipes and costs
      • A continuous cost reduction effort that will increase mill profitability
      Benefits
    • Cost Profile for a Jumbo Reel
    • Cost Profile for a Grade Change
    • Cost Profile for Continuous Production
      • Primarily cost calculations are based on online measurements.
      • If online measurements are unavailable (or unreliable) the calculations can be based on calculated tags. For example pulp consumptions can be calculated based on machine speed, width, moisture, etc.
      • If there is no reliable method to measure consumptions then costs can be added based on recipe standard consumptions.
      • Fixed (machine) costs can be included and are then based on the production time.
      Cost Calculations
    • Time Offsets for Accurate Measurements Start Run End Run Reel 1 Reel 2 Reel 3 = Consumption in Time
    • Production Break Cost Start Run End Run Reel 1 Reel 2 Reel 3 Break 1 Break 2 Break 3
    • Calculation of Broke Credits Standard Recipe Reel1 Fiber A Fiber B Filler Y Filler X Fiber A Fiber B Filler X Filler Y Broke (Credit)
    • Recalculation of Waste and Winder Losses Jumbo Reel Roll Roll
    • Validation to Detect Cost Overruns Lower Limit Upper Limit Reel Cost
    • For More Information Please Contact… Enterprise Performance Solutions, Inc. +1 (888) 644-2375, extension 1 [email_address] www.epsolutions.net