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  • 1. An Ontology-based Semantic Foundation for Flexible Manufacturing SystemsDate: November, 2011 Conference: The 37th AnnualLinked to: Self-Learning (FP7 RDT Conference of the IEEE IndustrialProject) Electronics Society Title of the paper: An Ontology-based Semantic Foundation for Flexible Manufacturing Systems Authors: M. Kamal Uddin, A. Dvoryanchikova, A. Lobov, J. L. MartinezContact information LastraTampere University of Technology,FAST Laboratory,P.O. Box 600, If you would like to receive a reprint ofFIN-33101 Tampere, the original paper, please contact usFinlandEmail: fast@tut.fiwww.tut.fi/fast
  • 2. 2OutlineIntroduction: BackgroundOntologies in ManufacturingOntology-based Semantic Foundation to FMSA FMS use caseSummaryFuture research IECON’11
  • 3. 3 Introduction: BackgroundFMS Plants are associated with • Chaotic job processing orders • Unscheduled events at run time • Lack of transperency of complex machines/processesPlants states are isolated and cannot be fully understood since there is a lack of infrastructure providing explicit manufacturing knowledgeModern FMS plant utilizes complex control architectures, promoting integration of various decision support applicationsKnowledge-based decision support clients are emerging in different areas of manufacturing dealing with formally represented manufacturing semantics (a comprehensive semantic foundation) Ontology-based semantic foundation is the top candidate to provide the required level of formalism for application support IECON’11
  • 4. 4 Ontologies in ManufacturingRecent advancement of Ontology-driven knowledge representation inmanufacturing: A common language for sharing manufacturing product, process and system knowledge among designers and software applications. Domain ontologies to capture the manufacturing knowledge to define their structure and relations in a hierarchical manner. Formally represented domain knowledge facilitate knowledge sharing/ reuse and infer new knowledge utilizing relations and axioms built in ontologies. With the advent of Web-based software applications in manufacturing and especially SWSs, research on domain KR and ontologies are emerging. IECON’11
  • 5. 5 Ontology-based Semantic Foundation to FMS (1/2)Ontology-based semantic foundationaims to provide: Semantic interoperability of heterogenous systems Transperency of complex machines and processes Knowledge management between different design tools Knowledge exchange in an adaptive operation environment IECON’11
  • 6. 6 Ontology-based Semantic Foundation to FMS (2/2)Main Requirements:  Seamntics to be defined clearly to represent the meaning of each structure in the KR and no ambiguity in the terminology  Precise terms and definitions  Represented knowledge must be interpretable by both human and machines  Reasoning and query processing capability  Represented knowledge must be suitable for use in the dynamic operating environment of FMS IECON’11
  • 7. 7 Ontology-based Semantic Foundation: A FMS use case (1/4)Architectural Viewpoint:The information about the production orders, job processing data, due dates come from enterprise levelPLC unit communicates to the device level using a proprietary protocolWireless WS communications for pallets transportationPallets are utilized as the job carrying entity for loading/machining/unloadingECA algorithm for jobs (pallets) scheduling IECON’11
  • 8. 8 Ontology-based Semantic Foundation: A FMS use case (2/4)Control Architecture:The control system architecture is based on SOA principles where all the production relevant entities offer WSs to Microsoft.Net-based control platformA control application software runs the FMS in real time invoking data from available services (WSDL files)The application software contains a set of master data for product manufacturingIt also contains simulated process devices to run the operations in a simulated environmentProposed domain ontology is modeled upon the main concept of ‘Production Order Template’ IECON’11
  • 9. 9Ontology-based Semantic Foundation:A FMS use case (3/4) Device Domain Process Domain Product Domain Resource Domain
  • 10. Ontology-based Semantic Foundation: A FMS use case (4/4)Runtime process information integration and update to the OWL model - The announced WSs from the SOA platform are invoked and the relevant concepts of the ontology model is populated with runtime instances - The service configuration file contains the description of available interfaces and URLs to access themApplication of SWRL rules to increase the expressivity of OWL and makes it possible to model more domain knowledge than OWL aloneSupport for query processing via which users and support applications can interact with such semantic foundation (e.g. SPARQL)The control application of the use case is Example of SWRL: Atom, ComplexNCP (Complex NC utilized for cross platform communication program having a machining time more than 100 Sec) enabling different client applications support based on WS interfaces. IECON’11
  • 11. A Framework for Knowledge-based Optimization Support System (1/2)Ontologies are stored inlocal computer/remoteserverReasoners – to loadOWL ontologies andsupport queriesOptimization supportsystem provides optimalscheduling based onrequest/response queries IECON’11
  • 12. A Framework for Knowledge-based Optimization Support System (2/2)An example of the query process to the WS communication based FMS usecase Optimization query Support Application formatted response Format Mapper Web Services response requested data Query response and Ontology Manager desired format Query access data ontology Ontology Reasoners Stored in Local Query computer or results Remote Server IECON’11
  • 13. SummarySemantic description of device, process and product increases the overall transperency of the FMS systemProposed ontology-based semantic foundation allows to avoid unnecessary overload of centralized software applications processing the raw dataIt also provides a common KB where different design tools/client applications can interact to share, re-use and update domain knowledge and runtime process instancesThe proposed framework for knowledge-based optimization support system provides the necessary principles for developing such support applications within the dynamic environment of FMSThe lower-level functionalities of the framework, which are responsible for ontology development, extracting process data to populate the ontology model have already functional implementation IECON’11
  • 14. Future Work Knowledge-based optimization support system, working on top of the semantic foundation addressed in this work • An algorithm to optimize the main KPIs (e.g. higher machine utilization rate, maintaining the due delivery date of production order) Higher level implementation of the proposed frameworkAcknowledgement This work is partly supported by the Self-Learning (Reliable Self-Learning Production Systems based on Context Aware Services) project of European Unions 7th Framework Program, under the grant agreement no. NMP-2008- 228857. This document does not represent the opinion of the European Community, and the European Community is not responsible for any use that might be made of its content. IECON’11
  • 15. Thanks for your attention Questions? IECON’11
  • 16. SPARQL Example