Scale-up and Commercialisation<br />Anders Funch Jensen<br />Director, Customer Solutions<br />
Semi-batch or continuous?<br />Design Requirements:<br /><ul><li>Continuous scalable process
 Feedstock & process flexible
 Low energy consumption
 Homogenous material
 Efficient pretreatment leading    to low enzyme consumption
 High separation of C5 and C6 sugars
 Adaptable for downstream processes</li></ul>Scale-up Price Development<br />Semi-batch<br />Continuous<br />Result: Carbo...
The Company<br /><ul><li>Organisation
30 employees + use of external consultants
2 pilot facilities – Ballerup & Køge near Copenhagen
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Anders funch jensen tecnologia

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Anders funch jensen tecnologia

  1. 1. Scale-up and Commercialisation<br />Anders Funch Jensen<br />Director, Customer Solutions<br />
  2. 2. Semi-batch or continuous?<br />Design Requirements:<br /><ul><li>Continuous scalable process
  3. 3. Feedstock & process flexible
  4. 4. Low energy consumption
  5. 5. Homogenous material
  6. 6. Efficient pretreatment leading to low enzyme consumption
  7. 7. High separation of C5 and C6 sugars
  8. 8. Adaptable for downstream processes</li></ul>Scale-up Price Development<br />Semi-batch<br />Continuous<br />Result: Carbofrac™ Series<br />Carbofrac™ 5P 10-50 kg/h<br />Carbofrac™ 10P 100 kg/h<br />Carbofrac™ 50D 500 kg/h<br />Carbofrac™ 100D/C 1,000 kg/h<br />Carbofrac™ 400C 4,000 kg/h<br />Carbofrac™ 600C 6,000 kg/h<br />Carbofrac™ 1200C 12,000 kg/h<br />
  9. 9. The Company<br /><ul><li>Organisation
  10. 10. 30 employees + use of external consultants
  11. 11. 2 pilot facilities – Ballerup & Køge near Copenhagen
  12. 12. Cross-organizational matrix; R&D projects  Customer projects  Demo / Pilot projects
  13. 13. Multiple Competences
  14. 14. Metabolic engineering / microbiology (DNA modification)
  15. 15. Biotech (laboratory research, pilot testing, process)
  16. 16. Chemical (mass balance, simulation, pilot, process)
  17. 17. Mechanical (design, construction, P&ID’s, technology eval)
  18. 18. Automation (process control and data acquisition, electrical)
  19. 19. Project Management
  20. 20. Scientific Network / Industrial Partners
  21. 21. Agrotech (DK), Aalborg University (DK), Oxford University (UK), IFEU (GER), Borregaard (NO), Statoil (NO)
  22. 22. Engineering & Process Consultants (NNE Pharmaplan, Pöyry, Alectia, Force Technology)
  23. 23. Equipment Suppliers (Grundfos, Siemens, Alfa Laval – all Demo plant (BBF) partners)
  24. 24. Production Partner CKJ Steel A/S (PED engineering, SS pressure vessel specialists)</li></ul>Close cooperation<br />
  25. 25. Pretreatment, System Overview<br />From biomassinfeed to pretreatedbiomass output<br />
  26. 26. Pretreatment – ProcessOverview<br />ProcessBlock Diagram – ProcessControl<br />Block diagram<br />Micro reactor<br />ProcessControl Automation<br />Well defined energy transfer = process control<br />Micro reactor assembly (4t/h)<br />Top view<br />Carbofrac 100 HMI<br />
  27. 27. PretreatmentRoadmap<br />Scaling-up to large-scaleindustrial solutions<br />No.’s in boxes indicate scaling-up factors from previous step<br />Capacities are at 100% DM<br />Carbofrac™ 5<br />Carbofrac™ 50<br />Carbofrac™ 400<br />In operation<br />X3<br />12 t/h<br />x75<br />30-50 kg/h<br />In operation Q1 2012<br />X3<br />12 t/h<br />Carbofrac™ 400<br />x4<br />4 t/h<br />In operation<br />Carbofrac™ 5<br />Pilot<br />Continuous<br />Carbofrac™ 50<br />x8<br />500 kg/h<br /><br />1 t/h<br />X3<br />12 t/h<br />D2<br />x150<br />60 kg/h<br />> 1000 trials<br />… still going<br />X3<br />12 t/h<br />1<br />Lab<br />Maxifuel<br />Pilot<br />Small Demo<br />BBF1<br />Demo<br />BBF2<br />Fullscale<br />0.4kg/h<br />Total ~48 t/h <br />Continuous<br />Continuous<br />Batch<br />Semi-batch<br />
  28. 28. Client and Partner Segments<br />Potential customers and partners<br />
  29. 29. Products & Services<br />WhatcanBioGasol offer?<br />
  30. 30. Carbofrac™ Advantages<br /><ul><li> A continuous thermal-mechanical pretreatment system
  31. 31. Developed specifically for biochemical conversion of lignocellulosic feedstock
  32. 32. High sugar release: >85% cellulose and >90% hemicellulose
  33. 33. Feedstock and process flexible system
  34. 34. Steam explosion
  35. 35. Dilute acid hydrolysis
  36. 36. Wet explosion
  37. 37. Hot-water pretreatment
  38. 38. AFEX or other alkali pretreatment
  39. 39. Pretreatment conditions optimised for downstream processes
  40. 40. Homogenous pretreatment process achieved by BioGasol’s patented Microreactor
  41. 41. Low operating cost, i.e. steam and electrical consumption
  42. 42. Short start-up and shut-down time
  43. 43. Efficient sugar platform suitable for biochemical- and ethanol production due to high sugar releases and low inhibitor levels
  44. 44. Modular pre-assembled skid-mounted system
  45. 45. Novel design solutions and scalable principles, covered by 3 patents</li></li></ul><li>Integrated Process<br />CONFIDENTIAL<br />
  46. 46. Thank you for your attention<br />

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