Jeres l-105 piping line class and material specifications
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Jeres l-105 piping line class and material specifications Jeres l-105 piping line class and material specifications Document Transcript

  • Jubail Export Refinery Engineering Standard JERES-L-105 Piping Line Class and Material SpecificationsRevision Responsibility 20 May 5 JER Engineering Division 2009
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Revision TrackingRevision Revision Date Scope of Revision Revised to update paragraph: 9.7.1, 10.12.2, add 10.27.6 & 10.27.7, 5 20 May 2009 10.33.2, 10.33.3, Appendix C. Revised to update paragrahs: 4.2, 6.9, 7.6, 7.9, 10.12, 10.14, 10.18, 10.27, 10.28, 10.32.2, 10.33.3, all paragraphs relevant to piping line classes in 4 10 February 2009 1.25 Cr – 0.5 Mo and 2.25 Cr - 1 Mo. Add new paragrahs: 9.7, 10.5.7, 10.5.8, 10.6.5, 10.16.25, 10.16.26, 10.16.27, 10.17.15, 10.17.16, 10.21.39, 10.25.17, 10.25.18, 10.37 3 19 November 2008 Revised to update paragraphs: 3.2, 10.2.15,10.2.16 Revised to update paragraphs: 10.3.4 2A 30 September 2008 Add new paragraphs:10.1.3, 10.1.6 Revised to update paragraphs: 1.2, 5, 6, 6.9, 7, 9,10.14, 10.19, 10.26, 2 31 July 2008 10.33 Add new paragraphs: 10.35, 10.36 Updating Issued for bid package Rev. 0 to incorporate technical 1 20 May 2008 comments. 0 30 April 2008 Issued for bid package. 03 31 March 2008 Issued for bid package for review. Issued to add new piping line classes and to incorpotae the utility section 02 18 December 2007 to be consistent with others. 01 10 August 2007 The first official JERES-L-105 is issued. First draft issued is based on Saudi Aramco SAMSS-L-105 “Piping 00 03 August 2007 Material Specifications” issue date 30 September, 2003. Document was modified to incorporate amendments and modifications. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 2 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Table of Contents Section Contents Page 1 Scope 6 2 Conflicts and Deviations 6 3 References 6 4 Definitions 13 5 Piping Line Class Designator System 15 6 Design Requiurements 18 7 Materials Limitation 21 8 Materials Procurement 23 9 Specific Rules for Piping Line Class Tables 23 10 Piping Line Classes 26 10.1 Impact Tested Carbon Steel Line Classes 26 10.2 Basic Carbon Steel Line Classes 32 10.3 HIC Resistant Carbon Steel Line Classes 54 10.4 Carbon Steel Amine Services Line Classes 79 10.5 Carbon Steel Flare System Services Line Classes 89 10.6 Carbon & Low Alloy Steel Boiler Piping Service Line Classes 97 Carbon & Low Alloy Steel Piping Catalyst & Slurry Services 10.7 102 Line Classes 10.8 Carbon Steel Caustic Services Line Classes 114This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 3 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 10.9 Carbon Steel for Sulfuric Acid Services Line Classes 12110.10 Carbon steel for Hydrogen Services Line Classes 12610.11 Carbon steel for Jacketing Service Line Classes 14410.12 Galvanized Carbon steel Line Classes 146 Carbon Steel for Toxic and Benzene Service (<95% wt) Line10.13 150 Classes10.14 Carbon Steel for Highly Viscous Service Line Classes 15510.15 Carbon Steel for Ammonium Bisulfide Service Line Classes 15810.16 Low and Medium Alloys Steel for Process Services 16410.17 Low and Medium Alloy Steel for Hydrogen Services 19110.18 Low and Medium Alloy Steel for Sour Services 207 Low and Medium Alloy Steel for Toxic and Benzene (<95%10.19 218 wt) Service Line Classes10.20 Steel for High Temperature Service Line Classes 22010.21 Stainless Steel for Process Service Line Classes 22310.22 Stainless Steel for Sour Service Line Classes 26210.23 Stainless Steel for Caustic Services Line Classes 28010.24 Stainless Steel for Sulphiric Acid Services Line Classes 28610.25 Stainless Steel Alloys for Hydrogen Services 294 Stainless Steel for Toxic and Benzene (<95% wt) Services10.26 312 Line Classes 10.27 Specialty Alloys for Process Service Line Classes 314 10.28 Specially Alloys for Caustic Service Line Classes 321This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 4 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Specialty Alloy Steel for Sulfuric Acid Services Line 10.29 325 Classes Specialty Alloys For Ammonium Bisulfide Service Line 10.30 332 Classes 10.31 Specialty Alloys For Chlorination Service Line Classes 336 10.32 Couper Nickle and others for Water Services Line Classes 338 10.33 Non-Metallic Line Classes 346 10.34 Internally Lined Carbon Steel Line Classes 355 10.35 Carbon Steel for Benzene (≥ 95%) Service Line Classes 362 10.36 Category M (Lethal) Service Line Classes 367 10.37 Impact Tested Carbon Steel for Hydrogen Services 371Appendixes A Line Class Designator Field Definition Tables 375 B Fluid Identification Codes 37/ C Piping Line Class Summary Tables 379 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 5 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20091 Scope1.1 This standard provides the basic Piping Line Class from aspects of specification and designation. The preamble section of this standard must be attached to the relevant selected piping class(es) for the specific project.1.2 This standard covers the minimum mandatory requirements for the material specifications for piping, valves, and fittings for new piping for use in general, refining, petrochemical, pipelines, and utility services, whose design is in accordance with the applicable ASME B31.1, B31.3, B31.4, or B31.8 Codes.2 Conflicts, Deviations and Clarifications2.1 Any conflicts between this standard and other applicable Company Engineering Standards (JERES), Material Specifications (JERMS), Standard Drawings (JERSD), Engineering Procedures (JEREP), Company Forms or Industry standards, specifications, Codes and forms shall be brought to the attention of Company Representative by the Contractor for resolution. Until the resolution is officially made by the Company Representative, the most stringent requirement shall govern.2.2 Where a licensor specification is more stringent than those of this standard, the Licensor’s specific requirement shall apply.2.3 Where applicable Codes or Standards are not called by this standard or its requirements are not clear, it shall be brought to attention of Company Representative by Contractor for resolution.2.4 Direct all requests for deviations or clarifications in writing to the Company or its Representative who shall follow internal Company procedure and provide final resolution.3 References The selection of material and equipment, and the design, construction, maintenance, and repair of equipment and facilities covered by this standard shall comply with the latest edition of the references listed below as of the CUT-OFF DATE as specified in the Contract unless otherwise noted.3.3 Company References JERES-A-301 Materials in Wet H2S Services JERES-B-017 Fire Water System Design This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 6 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 JERES-C-102 Basic Process, Process Safety and Environmental Design Requirements and Criteria JERES-C-103 Standard Specifications for PID Preparation JERES-L-100 Applicable Codes and Standards for Process Piping System JERES-L-108 Selection of Valves JERES-L-109 Selection of Piping Flanges, Stud Bolts and Gaskets JERES-L-110 Limitations on Pipe Joints and Components JERES-L-130 Materials ForLow Temperature Services JERES-L-131 Fracture Control of Carbon Steel Line Pipe JERES-L-132 Velocity Criteria and Basic Material Selection for Process Piping JERES-L-133 Corrosion Protection Requirements for Pipelines/Piping and Process Equipment JERES-L-136 Selection and Restrictions of Carbon Steel Pipe JERES-L-310 Design of Plant Piping JERES-L-410 Design of Pipelines JERES-L-610 Nonmetallic Piping JERES-S-010 Sanitary Sewers JERES-S-020 Industrial Drainage and Sewers JERES-S-050 Sprinkler and Standpipe System Components Buildings JERES-S-060 Plumbing Code JERES-W-011 Welding Requirements for On-Plot Piping JERES-W-012 Welding Requirements for Pipelines Company Material Specifications JERMS-H-9005 Shop Applied, Internal Cement Mortar Lining of Steel Pipe JERMS-H-9091 Qualification Requirements for Shop-Applied Internal FBE Coatings JERMS-H-9107 Application of Fluoropolymer Coatings to Fasteners JERMS-H-9115 Hot-Dip Galvanizing for Structural Steel and pipes JERMS-L-1016 Qualification of Pipeline, In –Plant and pressure Vessel Steels for Resistance to Hydrogen-Induced CrakingThis document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 7 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 JERMS-L-1029 RTR (Fiberglass) Sewer Pipe and Fittings for Gravity Flow JERMS-L-1035 API Line Pipe JERMS-L-1038 Small Direct Charge Purchases of Pipe JERMS-L-1332 High Frequency Welded Line Pipe, Class B JERMS-L-1333 High Frequency Welded Line Pipe, Class C JERMS-L-2001 Piping Components for Low Temperature Service JERMS-L-2005 Butt Welding Pipe Fittings JERMS-L-2011 Forged Steel Weld Neck Flanges for Low, Intermediate and High Temperature Service JERMS-L-4001 Gate Valves JERMS-L-4002 Globe Valves JERMS-L-4003 Additional Requirements for Low Temp. Valves JERMS-L-4005 Check Valves, Swing Type JERMS-L-4035 General Requirements for Valves JERMS-L-4041 Expanding Plug Valves JERMS-L-4047 High Performance Butterfly Valves JERMS-L-4050 Gate Valves, Through Conduit Type, API SPEC 6D JERMS-L-4051 Ball Valves, API 6D JERMS-L-4053 Steel Lubricated Plug Valves Company Standard Drawings JERSD-L-0001 Details of carbon steel Welding Boss, Threaded Connections JERSD-L-0003 Carbon steel WN & Blind Flanges, Large Sizes-Class 300 RJ JERSD-L-0008 Spectacle Plates, Blinds and Spacers for Class 125 Cast Iron Flanges JERSD-L-0009 Spectacle Plates, Blinds and Spacers for carbon steel Class 150 Raised Face Flanges JERSD-L-0011 Spectacle Plates, Blinds and Spacers for carbon steel Class 600 Raised Face Flanges JERSD-L-0016 Reinforcement of welded Branch ConnectionsThis document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 8 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 JERSD-L-0017 Spectacle Plates, Blinds and Spacers for Class 250 Raised Face C/I and carbon steel Class 300 RF Flanges JERSD-L-0018 Spectacle Plates, Blinds and Spacers for carbon steel Class 900 Octogonal Ring Joint Flanges JERSD-L-0019 Spectacle Plates, Blinds and Spacers for carbon steel Class 1500 Octogonal Ring Joint Flanges JERSD-L-0021 External Welding Sleeve for Cement Lined Pipe JERSD-L-0026 Isolating Assembly for Ring Joint Flanges JERSD-L-0027 Details of carbon steel Welding Boss, Socket-Weld Connections3.4 Industry Codes and Standards American Petroleum Institute API 5L Specification for Line Pipe API 590 Steel Line Blanks API 599 Steel and Ductile Iron Plug Valves API 600 Steel Gate Valves-Flanged and Butt-Welding Ends API 602 Compact Steel Gate Valves-Flanged, Threaded, Welding, and Extended-Body Ends API 607 Fire Test for Soft-Seated Quarter-Turn Valves API 941 Steels for Hydrogen Service at Elevated Temperatures and Pressures in Petroleum Refineries and Petrochemical Plants American Society of Mechanical Engineers ASME B31.1 Power Piping ASME B31.3 Process Piping ASME B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohols ASME B31.8 Gas Transmission and Distribution Piping Systems ASME B16.1 Cast Iron Pipe Flanges and Flanged Fittings ASME B16.3 Malleable Iron Threaded Fittings ASME B16.5 Pipe Flanges and Flanged Fittings ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 9 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded ASME B16.12 Cast Iron Threaded Drainage Fittings ASME B16.21 Nonmetallic Gaskets for Pipe Flanges ASME B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings ASME B16.28 Wrought Steel Buttwelding Short Radius Elbows and Returns ASME B16.34 Steel Valves ASME B16.39 Malleable Iron Threaded Pipe Unions ASME B16.42 Ductile Iron Pipe Flanges and Flanged Fittings ASME B16.47 Large Diameter Flanges American Society for Testing and Materials ASTM A36 Structural Steel ASTM A53 Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless ASTM A74 Cast Iron Soil Pipe and Fittings ASTM A105 Forgings, Carbon Steel, for Piping Components ASTM A106 Seamless Carbon Steel Pipe for High Temperature Service ASTM A126 Gray Iron Castings for Valves, Flanges, and Pipe Fittings ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves, and Parts for High Temperature Service ASTM A193 Alloy-Steel and Stainless Steel Bolting Materials for High Temperature Service ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High-Pressure and High Temperature Service ASTM A216 Steel Casting, Carbon, Suitable for Fusion Welding for High Temperature Service ASTM A217 Steel Casting, Martensitic Stainless and Alloy, for Pressure- Containing Parts Suitable for High Temperature Service ASTM A234 Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures ASTM A240 Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Pressure VesselsThis document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 10 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 ASTM A269 Seamless and Welded Austenitic Stainless Steel Tubing for General Service ASTM A307 Carbon Steel Bolts and Studs, 60,000 psi Tensile ASTM A312 Seamless and Welded Austenitic Stainless Steel Pipe ASTM A335 Seamless Ferritic Alloy Steel for High-Temperature Service ASTM A350 Forgings, Carbon and Low-Alloy Steel Requiring Notch Toughness Testing for Piping Components ASTM A351 Steel Castings, Austenitic, for High-Temperature Service ASTM A395 Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated Temperatures ASTM A403 Wrought Austenitic Stainless Steel Piping Fittings ASTM A494 Castings, Nickel and Nickel Alloy ASTM A563 Carbon and Alloy Steel Nuts ASTM A789/A789M Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service ASTM A790/A790M Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe ASTM B61 Steam or Valve Bronze Castings ASTM B62 Composition Bronze or Ounce Metal Castings ASTM B88 Seamless Copper Water Tube ASTM B165 Nickel-Copper Alloy Seamless Pipe and Tube ASTM B169 Aluminum-Bronze Plate, Sheet, Strip, and Rolled Bar (UNS C61400) ASTM B366 Factory-Made Wrought Nickel-Alloy Welding Fittings ASTM B407 Nickel-Iron-Chromium Alloy Seamless Pipe and Tube ASTM B409 Nickel-Iron-Chromium Alloy Plate, Sheet, and Strip ASTM B462 Forged or Rolled UNS N08020, UNS N08024, UNS N08026, and UNS N08367 Alloy Pipe Fittings, and Valves and Parts for Corrosive High-Temperature Service ASTM B463 Forged or Rolled UNS N08020, UNS N08024, UNS N08026 Alloy Plate, Sheet, and Strip ASTM B464 Welded Chromium-Nickel-Iron-Molybdenum-Copper-Columbium Stabilized Alloy (UNS N08020)PipeThis document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 11 of 403
  • Jubail Export Refinery Engineering StandardJERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 ASTM B466 Seamless Copper-Nickel Pipe and Tube (UNS C706(10) ASTM B467 Welded Copper-Nickel Pipe (UNS C71500) ASTM B474 Electric Fusion Welded UNS N08020, UNS N08024, and UNS N08026 Nickel Alloy Pipe ASTM B530 Method for Measurement of Coating Thicknesses by Magnetic Method, Electrodeposited Nickel Coatings on Magnetic and Non- Magnetic Substrates ASTM B564 Nickel Alloy Forgings ASTM D1784 Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Viny Chloride) (CPVC) Compounds ASTM D1785 Poly(Vinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80, and 120 ASTM D2467 Socket-Type Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2564 Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Pipe and Fittings ASTM D2665 Practice for Operating Xenon Arc-Type Light Exposure Apparatus With and Without Water for Exposure of Plastics ASTM D3034 Type PSM Poly(Vinyl Chloride)(PVC) Sewer Pipe and Fittings ASTM D3311 Drain, Waste, and Vent (DWV) Plastic Fittings Patterns ASTM F437 Threaded Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 80 ASTM F439 Socket-Type Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe Fittings ASTM F441 Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe, Schedules 40 and 80 ASTM F493 Solvent Cements for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe and Fittings Chlorine Institute Chlorine Institute Pamphlet 6 Manufacturers Standardization Society MSS SP-83 Steel Pipe Unions, Socket-Welding and ThreadedThis document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 12 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 National Association of Corrosion Engineers NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments – 2005 edition.4 Definitions4.1 Definitions presented in this Standard and other JER documents have precedence over other definitions. Conflicts between various definitions shall be brought to the attention of Company Representative by the Contractor for resolution. Company: Jubail Export Refinery. Company Representative: A designated person from the Company or an assigned third party representative. Company Inspector: A designated person or an agency responsible for conducting inspection activities on behalf of the Company.4.2 List of Definitions Amine Services: All amine solutions including: MDEA, DEA, MEA, DGA, ADIP and similar. Caustic Services: All sodium hydroxide solutions. General Services: Includes piping classes required for GOSP’s, WIP’s, gas plants, pump stations, water treatment, and water injection plants and refers to both normal fluid services and Category D fluid service as defined in B31.3. Hazardous Air Pollutant Service: a service containing a Hazardous Air Pollutant as defined in JERES-C-102. Hydrocarbon Services: Process streams of liquid or gaseous hydrocarbon materials, including two and three phase hydrocarbon materials. Hydrogen Services: Process streams containing relatively pure hydrogen and component streams containing hydrogen with a partial pressure of 350 Kpa (abs) and higher. NPS: This means Nominal Pipe Size. Sour-Wet Services: For definition, refer to JERES-A-301. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 13 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Steam Services: All steam and condensate at operating pressures above 100 kPag. Toxic service: a service containing a potentially toxic material as defined in JERES-C- 102.4.3 Abbreviations4.3.1 The following abbreviations are used in this standard for valve descriptions;- BB Bolted Bonnet BC Bolted Cover ISNRS Inside Screw Non-Rising Stem ISRS Inside Screw Rising Stem OS&Y Outside Screw and Yoke PSB Pressure Seal Bonnet PSC Pressure Seal Cover BST Bellow Seal Type WB Welded Bonnet WC Welded Cover TRIM Stem, body seating surface, disc and gate seating surface, Backseat, ball, plug, etc., and all other parts in contact with line fluid. Refer to Table 1 for trim designation numbers. Whenever “full” is used, it means that all parts shall be made from the material specified and not just the surface mating material HF Hard Faced (Stellite No. 6) Table 1 – Simplified Trim Number Designations BODY SEAT CLOSURE MEMBER TRIM NO. SURFACE MATERIAL SURFACE MATERIAL 1 13 CR 13 CR 2 SS 304 SS 304 3 SS 310 SS 310 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 14 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 4 13 CR Hardened 13 CR Hardened 5 Stellite 6 hardfacing Stellite 6 hardfacing 5A NI-CR hardfacing NI-CR hardfacing 6 13 CR CU-NI 7 13 CR hardened 13 CR 8 Stellite 6 hardfacing 13 CR 8A NI-CR hardfacing 13 CR 9 Monel Monel 10 SS 316 SS 316 11 Monel NI-CR or Stellite 6 hardfacing 12 SS 316 NI-CR or Stellite 6 hardfacing 13 Alloy 20 Alloy 20 14 Alloy 20 NI-CR or Stellite 6 hardfacing Notes for Table-1: − This table is a simplified version of Table 3 in API 600. It’s only purpose is to aid in understanding the trim number designations listed in the Piping Material Classes − Trim selection are governed by JERES-L-108 and the applicable JERMS − When a combination trim is shown (Trim No.’s 6, 7, 8, 8A, 11, 12, or 1(4), the seating surface materials of the seat and closure member may be interchanged4.3.2 The abbreviations list for fluid service identification are presented in Appendix-B.5 Piping Line Class Designator System5.1 The base piping line class designator system consists of five alpha-numeric fields containing one to three characters each. Each field describes various features of the piping line class. The total number of characters in these fields is eight. Commentary Notes: The system is based on Process Industry Practices (PIP) to provide a uniform standard consistent with industry practices and specific Company requirements.5.2 The fifth Exceptions, modification, or additions may be made to the base specification, by adding a numeric or alphabatic single character after the fourth field to indicate the changes made. Refer to paragraph 5.6 for more details.5.3 Field Definitions and Examples The following system establishes procedures used for identifying line classes. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 15 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Table-1: Piping Line Class Field Definition Field Location First Second Third Forth Fifth Representation Flange Face & Basic Material Corrosion Main Service Refer to Table- rating Allowance Type 2 Character Numeric Alphabetic Numeric Alphabetic Alphabetic or Type Numeric Number of Triple Double Single Single Single Characters Example 103 CH 2 S M Explanation 1: Raised Face HIC resistant 3 mm corrosion Wet H2S sour Category M 03: 300# rating carbon steel allowance service service5.3.1 First Field The first field is a three digit numeric character. It defines the flange facing and rating as follows: the first digit (from left) is for flange facing and second two digits represent the pressure rating. The details are in the Appendix A – paragraph A.1.5.3.2 Second Field The second field defines the basic pipe material and consists of two alpha characters. For details refer to the Appendix A – Table A.2.5.3.3 Third Field The third field defines the corrosion or erosion allowance and consists of one numeric character. For details refer to the Appendix A – Table A.3.5.3.4 Fourth Field The fourth field defines the service and consists of one alpha character. Refer to the Appendix A– Table A-4.5.3.5 Fifth Field The fifth field is not usually used except for the specific cases listed in following Table: This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 16 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 2009 Table-2: Line Class Fifth Field Definition Fifth Field Location Condition Numeric Alphabetic Specialty Valves 1 Pipelines to ASME B31.4 4 Pipelines to ASME B31.8 8 High Concentration (>95% B wt) Benzene service Buried Plant Piping G Category M (lethal) Service M5.4 Fields List The complete list of all fields used in generated line class designators are complied in Appendix-A. These designators shall be used to maximum, and in any case where classes or materials are not available Company shall be consulted to create new ones.5.5 Line Class Example The piping line class example presented in Table-1 of paragraph 5.3.1 is "103CS1P". This designator specifies an ASME pressure raised face class 300 flanges, with carbon steel piping system with 1.5 mm corrosion allowance designed for general process service with no changes to the base piping line class material specification.5.6 Modification Suffix (Fifth field) A base individual line class material specification may have modifications/additions by adding a numeric or alphabatic character to the base line class designator as outlined in Table-2 of paragraph 5.3.5. Example: line class 101CS1P1 is based on 101CS1P. The modification in this case is 101CS1P1 that foresees 316 ss valve trim (instead of 13 Cr as 101CS1P). A base individual line class can have more than one modification/addition, e.g. 106CS0P4 is based on 106CS1P and means the piping system is designed as transportation pipeline in accordance with ASME B31.4 with zero corrosion allowance. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 17 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20095.7 Company Fluid Service Codes Company service codes are listed in Table A-4 of Appendix A and shall be included in conjunction with the line class designators on the P&IDs and other drawings. Example: 6"-FG-123-101CS1P is a 6-inch fuel gas line number 123 and material specification 101CS1P.5.8 Piping Line Class Summary The entire piping line classes are summarized in Appendix C. The following table is an extract representation of this Piping Line Class Summary RATING TEMP PRESS PIPING FACING BASE C.A. VALVE [°C] [barg] SERVICE NOTE CLASS GASKET MATERIAL [mm] TRIM Min & Max BOLTING Max 150 Low -45 RF 101CA1P Temperature 1.5 SS 316 18.4 Process Spiral W. SS316 Graphite Carbon Steel 340 A320 L7 / A194 Gr. 4 300 Low -45 RF 103CA1P Temperature 1.5 SS 316 48.0 Process Spiral W. SS316 Graphite Carbon Steel 340 A320 L7 / A194 Gr. 4 150 -29 RF 101CS1P Carbon Steel 1.5 13 Cr 19.6 Process Spiral W. SS316 Graphite 425 A193 B7 / A194 Gr. 2H 150 -29 RF 101CS2P Carbon Steel 3 13 Cr 19.6 Process Spiral W. SS316 Graphite 425 A193 B7 / A194 Gr. 2H 150 -29 RF 101CS4P Carbon Steel 6 13 Cr 19.6 Process Spiral W. SS316 Graphite 425 A193 B7 / A194 Gr. 2H6 Design Requirements6.1 General6.1.1 All piping shall be designed in accordance with the applicable ASME B31 Code as specified in the individual line classes as supplemented by: JERES-L-100, JERES-L-310, JERES-L-410, and JERES-L-610.6.1.2 Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 18 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20096.1.3 Feedwater piping upstream and steam piping downstream of ASME Section I shall be designed in accordance with ASME B31.3. Boiler utility P&IDs shall show these Code breaks.6.2 Corrosion Allowance6.2.1 The individual piping classes specify the amount of corrosion allowance included in the pipe wall and fitting schedules.6.2.2 Where services require additional corrosion allowance they shall be determined based on the criteria specified in JERES-L-133.6.3 Void.6.4 Pipe6.4.1 Limitations on pipe sizes per the applicable JERES-L-310 or JERES-L-410 shall apply. The minimum pipe size shall be 3/4 " NPS (Nominal Pipe Size) except tubing and piping used in Category D Fluid, individual instrument leads, pump and compressor auxiliary piping, steam tracing, and for reduction at instruments or other equipment having connections smaller than 1/4" NPS.6.4.2 Pipe sizes: 1¼", 2½", 3½" and 5" shall not be used except for connections to equipment requiring these sizes. In these cases a suitable transition shall be made as close as possible to the equipment.6.4.3 Carbon steel piping materials classes specify low yield strength materials, such as grade B, X42 or equivalent. For transportation pipelines designed in accordance of ASME B31.4 or ASME B31.8 higher grade carbon steel can be used but not higher than X-65. For repairs and maintenance when low yield strength materials are not available, high yield strength materials: X42 through X60, as listed in ASME B31.3 may be substituted.6.4.4 Seamless or submerged-arc straight seam-welded pipes shall be used within plant limits (within the fenced area of the plant) for piping designed to the ASME B31.3 code.6.4.5 Electrical Resistance Welded (ERW) and high frequency induction welded pipe in addition to seamless and welded pipe with straight or spiral seam are permitted outside process plant limits for piping designed to ASME B31.4 and B31.8 codes. This is subject to prior approval per Section 2 of this standard. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 19 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20096.5 Joints, Flanges, and Fittings6.5.1 The type of joints, flanges, and fittings shall be in accordance with the individual piping classes.6.5.2 Locknuts, street elbows (one end with female threads and the other end with male threads), street tees and reducing elbows are not permitted.6.5.3 Forged welding outlets conforming to ASME B16.11 fitting pressure class 3000 or 6000 may be used in lieu of JERSD-L-0001 or JERSD-L-0027.6.5.4 Plugs shall be round headed type.6.6 Flange Stud Bolts and Nuts6.6.1 Stud bolts and nuts shall be purchased in accordance with the specific ASTM number per individual piping class.6.6.2 For near-shore and underground piping, ASTM A193-B7/ASTM A194-2H with ceramic- fluoropolymer coating per JERMS-H-9107 or DURABOLT (by Saudi Conduit Coating Company; Al Khobar, KSA) or equivalent shall be used.6.6.3 If DURABOLT is not available, the following alternatives may be used: a) corrosion-resistant alloys, b) painting the exposed portions of the bolts and sealing the gap between flange faces, c) encapsulating the bolted flange connection with heat shrinkable tubing.6.7 Insulating Gaskets/Kits6.7.1 For dissimilar metals connections; examples: a stainless steel flange to carbon steel flange, or a Cu-Ni flange to carbon steel flange, the potential for galvanic corrosion shall be determined in consultation with the Company Representative.6.7.2 Where potential galvanic corrosion exists, the types of joints are restricted as follows: 1) For flanged joints of dissimilar metals, insulating gaskets, stud bolt sleeves and washers such as PIKOTEK, or approved equal. (2) For non-flanged mechanical joints of dissimilar metals, a dielectric union. (3) Welded joints of dissimilar metals are not permitted. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 20 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20096.7.3 Where potential galvanic corrosion does not exist, standard joints and welds are acceptable, except that welded joints have some additional restrictions as specified in JERES-W-011 and JERES-W-012.6.8 Flange Gaskets6.8.1 The type of gasket shall be selected based on the requirements of JERES-L-109 and this standard.6.8.2 Spiral-wound gaskets shall be specified with inner rings as required by JERES-L-109.6.9 Valves The types of valves and valve trims to be used are to be in accordance with the individual line classes based on the service conditions and the limitations detailed in JERES-L-108. Prohebitions and limitations imposed by JERES-L-108 shall supersede valves slection provided by an individual class. Commentary Note: Line classes are developed to cover wide range of application.6.10 Branch Connection Branch connections for new construction of metallic piping shall be made in accordance with JERES-L-110.7 Materials Limitation7.1 General7.1.1 The piping material specifications (line classes) in this standard are the basic material descriptions for: pipe, valves and fittings which have been selected for specific services.7.1.2 Alternative carbon steel materials are acceptable provided they meet the requirements of JERES-L-132.7.1.3 Materials containing asbestos are prohibited.7.1.4 Materials for piping, fittings and valves in hydrogen service shall be selected in accordance with API 941 and within the maximum temperatures specified per individual line class. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 21 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20097.1.5 Use of Duplex stainless steel shall be limited to water service, containing a maximum of 2 kPa partial pressure H2S.7.2 Impact Testing (pipe and fittings)7.2.1 The requirements for impact testing are to be based on application of materials and in accordance with ASME B31.3, paragraph 323.3.7.2.2 Impact test may be required per ASME B31.3 Fig. 323.2.2, Curve B for A106 and API Grade B and API 5L X-grade pipe materials normalized or quenched and tempered, having a wall thickness greater than 15 mm at design temperature at minus 29°C and lower.7.3 Postweld Heat Treatment (pipe and fittings)7.3.1 Postweld heat treatment (PWHT) shall be specified when required by the applicable Code or for service conditions per this standard.7.3.2 For carbon steel piping, the following services require PWHT. Other process conditions may also require PWHT as determined during project design or as specified by Company Representative. (1) All caustic soda solutions at all temperatures. (2) All monethanolamine (MEA) solutions at all temperatures. (3) All diglycol amine (DGA) solutions above 140°C design temperature. (4) All rich amino diisopropanol (ADIP) solutions above 90°C design temperature. (5) All lean ADIP solutions above 60°C design temperature.7.4 Flanges (loose) Materials for forged carbon steel weld neck flanges for use from minus 50 to plus 425°C shall conform and be purchased to the requirements of this standard and JERMS-L-2011.7.5 Low-Temperature Components (pipe and fittings) The materials and purchasing requirements of carbon steel piping components for low- temperature services shall conform to the requirements of this standard and JERMS-L- 2001. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 22 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20097.6 Pipe The materials and purchasing requirements of API 5L and carbon steel ASTM pipe materials both welded and seamless shall conform to the requirements of this standard and the following JERMSs: (1) JERMS-L-1016 for pipe in wet H2S services as required by A-301. (2) JERMS-L-1035 for API Line Pipe (large orders). (3) JERMS-L-1038 or JERMS-L-1035 for plant piping. (4) JERES-L-130, for services with minimum design temperatures between – 29°C and - 45°C. (5) JERMS-L-1332, for API 5L ERW pipe.7.7 Buttweld Fittings The materials and purchasing requirements of carbon steel buttweld fittings to: ASTM A234 Grade WPB and MSS SP-75 shall conform to the requirements of this standard and JERMS-L-2005.7.8 Valves All valves shall be specified in accordance with the generic descriptions detailed in the individual line classes and the additional requirements of the JERMS-L-4000 series as applicable.7.9 Requirements for sour service (valves) When a particular service is wet sour, requirements of JERES-A-301 shall apply.8 Material Procurement8.1 Piping materials shall be procured from Company approved manufacturers.9 Specific Rules for Piping Line Class Tables9.1 The tables of piping line classes presented in Section 10 provide detailed description of each piping line class dedicated for a specific service.9.2 Piping classes listed in Section 10 are based on above ground and assume that the applicable code is ASME B31.3 for the majority and few are for ASME B31.1. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 23 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20099.3 Piping Line Class for Pipelines9.3.1 Transportation piping systems shall use the ASME B31.4 or ASME B31.8 as applicable.9.3.2 The applicable piping line class shall be selected from Section 10 with the proper material and service group applicable to the service fluid which will be carried by the pipeline with following general rules: − the corrosion allowance is usually zero for pipelines, − the common material is basic carbon steel with grades ranging from grade B to X-65, − pipe wall shall be optimized and cost effectively calculated as stipulated in JERES-L- 410 − The allowable stress are based on the applicable ASME B31.4 or ASME B31.8 in addition to reqiurments of JERES-L-4109.4 Piping Class for Underground Plant Piping9.4.1 The underground piping within the plant area shall use the same above ground piping line class with a fifth modifier G.9.4.2 The fifth modifier G indicates the following: − the pipe is buried, − the piping is externally coated with appropriate coating system capable to withstand anticipated temperatures, − flanged connections are minimized9.5 Gravity Sewer Piping For gravity sewer the appropriate piping class from material point of view shall be used with following consideration: − the pipe is usually buried, − a fifth modifier of G shall be used at the end of the class, − the applicable design standards are JERES-S-020 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 24 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 20099.6 Category M (Lethal) Service In case of Lethal service application, the following requirements shall be applied to the prescriptions of the line classes provided: − All block valves shall satisfy the following: a) Tightness class: “A” according to ISO-15848, part I, table 1. Test fluid shall be helium (class AH) b) Endurance class: CO2 (1500 cycles) c) Temperature class: 400°C according to ISO-15848, part I, table 3. − Minimize the number of flanges. − The surface roughness of flange face shall be < 3.2 μm − Shop and field welds shall be 100% radiography. Threaded connections shall be avoided.9.7 Fire Water Service9.7.1 For fire water piping system, the following piping classes with the limitation inmposed shall apply: a) 301FE0W: Shall be used for main underground piping distribution systems. b) 301LE0W: For above ground, internally coated line is allowed for distribution systems that will be not exposed to fire. c) 301BD0W: to be used for take-off connections, small diameter piping distribution, etc. d) 301CG0W: Can be used for dry-wet fire water piping system. Pipe size is limited to 8 inches maximum. e) Higher alloy material suitable for water service (other than 301LE0W) such 103SP1P can be used for small diameter piping systems.9.7.2 Fire hydrants are considered specialty commodity and shall comply with details of JERES- B-017 for design and material. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 25 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910 Piping Line Classes The following tables provide detailed description of each assigned piping line class.10.1 Impact Tested Carbon Steel Line Classes10.1.1 Line Classes Notes The following Notes shall apply to all of the impact tested carbon steel classes family (101CA1P) and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight seam welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges to be same as pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (7) Flanges Refer to JERES-L-109 for flange material selection. (8) Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 26 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.1.2 Line Class: 101CA1PLine Class: 101CA1P Basic Material: Low Temp CS Max. Temperature: 340°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 100 200 300 340 Pressure Rating (bar) (2) 18.4 17.4 13.8 10.2 8.8 Rating Item Size Type Specification Notes Schedule Up to 3/4" S-160 1" to 2" S-80 A333 Gr. 6 or (1) Seamless PIPE 3" to 10” S-40 API 5L Gr. B + Impact Test at -45°C (2) 12” to 18” S-20 (3) 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 FITTINGS Socketweld/ 1½" and under Class acc. B16.11 A350 Gr. LF2 CL. 1, B16.11 (5) Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 1½" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. To MSS Socketweld/ A350 Gr. LF2 CL. 1, 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½" and under Class 150 (7) FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2" and above Class 150 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, Socketweld/ 1½" and under Class 800 graphite packing, API 602, Trim (6) Threaded No.12 GATE VALVES A352-LCB body, 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite (6) packing, API 600, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 (6) Threaded graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2" and above Class 150 RF Flanged (6) packing, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BC, 1½" and under Class 800 (6) CHECK VALVES Threaded Trim No. 10 2" and above Class 150 RF Flanged A352-LCB body, BC, Trim No. 10 (6) A350 Gr. LF2 CL. 1 body, floating Socketweld 1½" and under Class 300 ball, fire safe, RTFE seats, Trim No. (6) with nipples 10 BALL VALVES A352-LCB body, floating ball, RTFE 2" to 4" Class 150 RF Flanged (6) seats, fire safe, API 6D, Trim No. 10 A352-LCB body, trunnion mounted, 6" and above Class 150 RF Flanged (6) fire safe, API 6D, Trim 316Notes: Notes (1) through (8) of 10.1.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 27 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.1.3 Line Class: 101CA2PLine Class: 101CA1P Basic Material: Low Temp CS Max. Temperature: 340°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 100 200 300 340 Pressure Rating (bar) (2) 18.4 17.4 13.8 10.2 8.8 Rating Item Size Type Specification Notes Schedule Up to 3/4" S-160 1" to 2" S-80 A333 Gr. 6 or (1) Seamless PIPE 3" to 10” S-40 API 5L Gr. B + Impact Test at -45°C (2) 12” to 18” S-20 (3) 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 FITTINGS Socketweld/ 1½" and under Class acc. B16.11 A350 Gr. LF2 CL. 1, B16.11 (4) Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 1½" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. To MSS Socketweld/ A350 Gr. LF2 CL. 1, 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½" and under Class 150 (7) FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2" and above Class 150 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, Socketweld/ 1½" and under Class 800 graphite packing, API 602, Trim (6) Threaded No.12 GATE VALVES A352-LCB body, 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite (6) packing, API 600, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 (6) Threaded graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2" and above Class 150 RF Flanged (6) packing, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BC, 1½" and under Class 800 (6) CHECK VALVES Threaded Trim No. 10 2" and above Class 150 RF Flanged A352-LCB body, BC, Trim No. 10 (6) A350 Gr. LF2 CL. 1 body, floating Socketweld 1½" and under Class 300 ball, fire safe, RTFE seats, Trim No. (6) with nipples 10 BALL VALVES A352-LCB body, floating ball, RTFE 2" to 4" Class 150 RF Flanged (6) seats, fire safe, API 6D, Trim No. 10 A352-LCB body, trunnion mounted, 6" and above Class 150 RF Flanged (6) fire safe, API 6D, Trim 316Notes: Notes (1) through (8) of 10.1.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 28 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.1.4 Line Class: 103CA1PLine Class: 103CA1P Basic Material: Low Temp CS Max. Temperature: 340°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 100 200 300 340 Pressure Rating (bar) (2) 48.0 45.3 42.5 38.7 36.9 Rating Item Size Type Specification Notes Schedule Up to 3/4" S-160 1" to 2" S-80 A333 Gr. 6 or (1) 3" to 10” S-40 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 12” to 14” S-STD (3) 16” to 18” S-XS 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 FITTINGS Socketweld/ 1½" and under Class acc. B16.11 A350 Gr. LF2 CL. 1, B16.11 (5) Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 2" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. To MSS Socketweld/ A350 Gr. LF2 CL. 1, 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½" and under Class 300 (7) FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2" and above Class 300 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, Socketweld/ 1½" and under Class 800 graphite packing, API 602, Trim (6) Threaded No.12 GATE VALVES A352-LCB body, 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite (6) packing, API 600, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 (6) Threaded graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2" and above Class 300 RF Flanged (6) packing, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BC, 1½" and under Class 800 CHECK VALVES Threaded Trim No. 10 (6) 2" and above Class 300 RF Flanged A352-LCB body, BC, Trim No. 10 (6) Socketweld A350 Gr. LF2 CL. 1 body, floating 1½" and under Class 300 (6) with nipples ball, RTFE seats, fire s.Trim No. 10 A352-LCB body, floating ball, RTFE BALL VALVES 2" to 4" Class 300 RF Flanged (6) seats, fire safe, API 6D, Trim No. 10 A352-LCB body, trunnion mounted, 6" and above Class 300 RF Flanged (6) fire safe, API 6D, Trim 316Notes: Notes (1) through (8) of 10.1.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 29 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.1.5 Line Class: 103CA2PLine Class: 103CA2P Basic Material: Low Temp CS Max. Temperature: 340°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 100 200 300 340 Pressure Rating (bar) (2) 48.0 45.3 42.5 38.7 36.9 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1" to 2" S-160 A333 Gr. 6 or (1) Seamless PIPE 3" to 4” S-80 API 5L Gr. B + Impact Test at -45°C (2) 6” to 18” S-40 (3) 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 FITTINGS Socketweld/ 1½" and under Class acc. B16.11 A350 Gr. LF2 CL. 1, B16.11 (5) Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 2" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. To MSS Socketweld/ A350 Gr. LF2 CL. 1, 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½" and under Class 300 (7) FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2" and above Class 300 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, Socketweld/ 1½" and under Class 800 graphite packing, API 602, Trim (6) Threaded No.12 GATE VALVES A352-LCB body, 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite (6) packing, API 600, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 (6) Threaded graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2" and above Class 300 RF Flanged (6) packing, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BC, 1½" and under Class 800 CHECK VALVES Threaded Trim No. 10 (6) 2" and above Class 300 RF Flanged A352-LCB body, BC, Trim No. 10 (6) Socketweld A350 Gr. LF2 CL. 1 body, floating 1½" and under Class 300 (6) with nipples ball, RTFE seats, fire s.Trim No. 10 A352-LCB body, floating ball, RTFE BALL VALVES 2" to 4" Class 300 RF Flanged (6) seats, fire safe, API 6D, Trim No. 10 A352-LCB body, trunnion mounted, 6" and above Class 300 RF Flanged (6) fire safe, API 6D, Trim 316Notes: Notes (1) through (8) of 10.1.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 30 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.1.6 Line Class: 106CA1PLine Class: 106CA1P Basic Material: Low Temp CS Max. Temperature: 340°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 100 200 300 340 Pressure Rating (bar) (2) 102.1 93.2 87.6 79.6 72.7 Rating Item Size Type Specification Notes Schedule ¾" S-160 (1) 1" to 2" S-80 A333 Gr. 6 or Seamless (2) PIPE 3" S-40 API 5L Gr. B + Impact Test at -45°C (3) 4” to 18” S-80 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A350 Gr. LF2 CL. 1, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 2" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. To MSS Socketweld/ A350 Gr. LF2 CL. 1, 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½" and under Class 600 (7) FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2" and above Class 600 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, Socketweld/ 1½" and under Class 800 graphite packing, API 602, Trim (6) Threaded No.12 GATE VALVES A352-LCB body, 2" and above Class 600 RF Flanged Wedge type: BB, OS&Y, graphite (6) packing, API 600, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 (6) Threaded graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2" and above Class 600 RF Flanged (6) packing, Trim No. 12 Socketweld/ A350 Gr. LF2 CL. 1 body, BC, 1½" and under Class 800 CHECK VALVES Threaded Trim No. 10 (6) 2" and above Class 600 RF Flanged A352-LCB body, BC, Trim No. 10 (6) Socketweld A350 Gr. LF2 CL. 1 body, floating 1½" and under Class 600 (6) with nipples ball, RTFE seats, fire s.Trim No. 10 A350 Gr. LF2 CL. 1 body, floating BALL VALVES 2" to 4" Class 600 RF Flanged (6) ball, RTFE seats, fire s.Trim No. 10 A352-LCB body, floating ball, RTFE 6" and above Class 600 RF Flanged (6) seats, fire safe, API 6D, Trim No. 10Notes: Notes (1) through (8) of 10.1.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 31 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2 Basic Carbon Steel Line Classes10.2.1 Line Classes Notes The following Notes shall apply to all of the carbon steel classes family (101CS1P) and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. (9) Butterfly valves API 609 Category A may be used for utility/water service applications (10) Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 32 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.2 Line Class: 101CS1PLine Class: 101CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule ¾" Sch160 1" to 2" Sch 80 A106 Gr. B or (1) Seamless PIPE 3" to 10” S-40 API 5L Gr. B (2) 12” to 18” S-20 (3) 20” and above calculate Welded API 5L Gr. B FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 150 FLANGES RF A105N, B16.5 2" and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite 1½" and under Class 800 (6) Threaded packing, API 602, Trim No.8 GATE VALVES A216-WCB body,BB, OS&Y, graphite 2" and above Class 150 RF Flanged (6) packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite 1½" and under Class 800 (6) Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, 2" and above Class 150 RF Flanged (6) graphite packing, Trim No. 8 Socketweld/ 1½" and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded (6) 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 150 RF Flanged fire safe, API 6D,Trim ENP (7) Socketweld/ A105N body, lubricated, inverted 1½" and under Class 600 (6) Threaded pressure balanced, BC, Trim ENP PLUG VALVES A216-WCB body, BC lubricated, 2" and above Class 150 RF Flanged inverted pressure balanced, (6) API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 33 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.3 Line Class: 101CS2PLine Class: 101CS2P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1” to 2” S-160 A106 Gr. B or (1) 3" to 4” S-80 Seamless PIPE API 5L Gr. B (2) 6" to 10” S-40 12" to 18” S-20 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 150 FLANGES RF A105N, B16.5 2" and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite 1½" and under Class 800 (6) Threaded packing, API 602, Trim No. 8 GATE VALVES A216-WCB body,BB, OS&Y, graphite 2" and above Class 150 RF Flanged (6) packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite 1½" and under Class 800 (6) Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, 2" and above Class 150 RF Flanged (6) graphite packing, Trim No. 8 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats,Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 150 RF Flanged fire safe, API 6D, Trim ENP (7) Socketweld/ A105N body, lubricated, inverted 1½" and under Class 600 (6) Threaded pressure balanced, BC, Trim ENP PLUG VALVES A216-WCB body, BC lubricated, 2" and above Class 150 RF Flanged inverted pressure balanced, (6) API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 34 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.4 Line Class: 101CS4PLine Class: 101CS4P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule Up to 2" S-XXS 3" S-160 4" S-120 A106 Gr. B or (1) 6” S-80 Seamless PIPE API 5L Gr. B (2) 8” to 10” S-60 12” to 16” S-40 18” S-30 20” and above Calculate Welded API 5L Gr B (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES 1” and above Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite 2" and under Class 150 RF Flanged packing, (6) GATE VALVES API 602, Trim No.8 A216-WCB body,BB, OS&Y, graphite 2½" and above Class 150 RF Flanged (6) packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite 2" and under Class 150 RF Flanged packing, (6) GLOBE VALVES Trim No. 8 A216-WCB body, BB, OS&Y, 2½" and above Class 150 RF Flanged (6) graphite packing, Trim No. 8 A105N body, BC, 2" and under Class 150 RF Flanged Trim No. 1 (6) CHECK VALVES 2½" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 1 (6) A105N body, floating ball, RTFE (6) 2" and under Class 150 RF Flanged seats, Trim No. 10 (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 150 RF Flanged fire safe, API 6D,Trim ENP (7) A105N body, lubricated, inverted 1½" and under Class 150 RF Flanged (6) pressure balanced, BC, Trim ENP PLUG VALVES A216-WCB body, BC lubricated, 2" and above Class 150 RF Flanged inverted pressure balanced, (6) API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: In addition to the notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 35 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.5 Line Class: 103CS1PLine Class: 103CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule ¾” Sch 160 1” to 2” Sch 80 A106 Gr. B or (1) 3” to 10” S-40 Seamless PIPE API 5L Gr. B (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded API 5L Gr B (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½” and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 300 FLANGES RF A105N, B16.5 2” and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite Socketweld/ 1½” and under Class 800 packing, (6) Threaded GATE VALVES API 602, Trim No.8 A216-WCB body,BB, OS&Y, graphite 2” and above Class 300 RF Flanged (6) packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite 1½” and under Class 800 (6) Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, 2” and above Class 300 RF Flanged (6) graphite packing, Trim No. 8 Socketweld/ 1½” and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded (6) 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D,Trim ENP (7) Socketweld/ A105N body, lubricated, inverted 1½” and under Class 600 (6) Threaded pressure balanced, BC Trim ENP PLUG VALVES A216-WCB body, BC lubricated, 2” and above Class 300 RF Flanged inverted pressure balanced, (6) API 599,Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4” and above Class 300 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 36 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.6 Line Class: 103CS2PLine Class: 103CS2P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1" to 2" S-160 A106 Gr. B or (1) Seamless PIPE 3" to 4” S-80 API 5L Gr. B (2) 6” to 18” S-40 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 300 FLANGES RF A105N, B16.5 2" and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite 1½" and under Class 800 (6) Threaded packing, API 602, Trim No.8 GATE VALVES A216-WCB body,BB, OS&Y, graphite 2" and above Class 300 RF Flanged (6) packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 300 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 300 RF Flanged fire safe, API 6D,Trim ENP (7) Socketweld/ A105N body, lubricated, inverted 1½" and under Class 600 (6) Threaded pressure balanced, BC Trim ENP PLUG VALVES A216-WCB body, BC lubricated, 2" and above Class 300 RF Flanged inverted pressure balanced, (6) API 599,Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 300 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 37 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.7 Line Class: 103CS4PLine Class: 103CS4P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule Up to 2" S-XXS 3" S-160 A106 Gr. B or (1) 4” S-120 Seamless PIPE API 5L Gr. B (2) 6" to 8” S-80 10” to 18” S-60 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1” and above Buttweld A105N MSS SP 97 FLANGES 1” and above Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (6) 2" and under Class 300 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2½" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 2" and under Class 300 RF Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2½" and above Class 300 RF Flanged graphite packing, Trim No. 8 2" and under Class 300 RF Flanged A105N body, BC,Trim No. 1 (6) CHECK VALVES 2½" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6) A105N body, floating ball, RTFE (6) 2" and under Class 300 RF Flanged seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) 2" to 4" Class 300 RF Flanged BALL VALVES seats, fire safe, API 6D, Trim No. 10 (7) (6) A216-WCB body, trunnion mounted, 6" and above Class 300 RF Flanged (7) fire safe, API 6D,Trim ENP A105N body, lubricated, inverted (6) 1½" and under Class 300 RF Flanged pressure balanced, BC, Trim ENP PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 300 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 38 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.8 Line Class: 106CS1PLine Class: 106CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 102.1 93.2 87.6 79.6 72.7 57.5 Rating Item Size Type Specification Notes Schedule ¾" S-160 1" to 2" S-80 A106 Gr. B or (1) Seamless PIPE 3" S-40 API 5L Gr. B (2) 4” to 18” S-80 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 600 FLANGES RF A105N, B16.5 2" and above Class 600 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 600 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 600 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded 2" and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 600 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, trunnion mounted, (6) BALL VALVES 2" to 4" Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 600 RF Flanged fire safe, API 6D, Trim ENP (7) Socketweld/ A105N body, lubricated, inverted (6) 1½" and under Class 600 Threaded pressure balanced, BC Trim ENP PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 600 RF Flanged inverted pressure balanced, API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 600 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 39 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.9 Line Class: 106CS2PLine Class: 106CS2P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 102.1 93.2 87.6 79.6 72.7 57.5 Rating Item Size Type Specification Notes Schedule ¾" S-XXS A106 Gr. B or (1) 1" to 2" S-160 Seamless PIPE API 5L Gr. B (2) 3” to 18” S-80 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 600 FLANGES RF A105N, B16.5 2" and above Class 600 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 600 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 600 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 1 CHECK VALVES Threaded 2" and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 1 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 600 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, trunnion mounted, (6) BALL VALVES 2" to 4" Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 600 RF Flanged fire safe, API 6D, Trim ENP (7) Socketweld/ A105N body, lubricated, inverted (6) 1½" and under Class 600 Threaded pressure balanced, BC Trim ENP PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 600 RF Flanged inverted pressure balanced, API 599, Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 600 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 40 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.10 Line Class: 106CS4PLine Class: 106CS4P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 102.1 93.2 87.6 79.6 72.7 57.5 Rating Item Size Type Specification Notes Schedule Up to 2" S-XXS 3" to 4" S-160 A106 Gr. B or (1) Seamless PIPE 6" to 8” S-120 API 5L Gr. B (2) 10” to 18” S-100 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES 1” and above Class 600 Weldneck RF A 105N MSS SP 97 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (6) 1½" and under Class 600 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 600 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 600 RF Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 600 RF Flanged graphite packing, Trim No. 8 1½" and under Class 600 RF Flanged A105N body, BC, Trim No. 1 (6) CHECK VALVES 2" and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 1 (6) A105N body, floating ball, RTFE (6) 1½" and under Class 600 RF Flanged seats, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) BALL VALVES 2" to 4" Class 600 RF Flanged fire safe, API 6D, Trim No. 10, fire s. (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 600 RF Flanged fire safe, API 6D,Trim ENP (7) A105N body, lubricated, inverted (6) 1½" and under Class 600 RF Flanged pressure balanced, BC Trim ENP PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 600 RF Flanged inverted pressure balanced, API 599,Trim ENP BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 600 VALVES Flanged fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 41 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.11 Line Class: 209CS1PLine Class: 209CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 153.2 139.8 131.4 119.5 109.1 86.3 Rating Item Size Type Specification Notes Schedule ¾" S-160 A106 Gr. B or (1) Seamless PIPE 1" to 18" S-80 API 5L Gr. B (2) 20” and above calculate Welded API 5L Gr. B (3) FITTINGS 1½" and under Class acc. to B16.11 Socketweld A105N, B16.11 (4) Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N, B16.11 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 2½" and under Class 1500 Weldneck RTJ FLANGES A105N, B16.5 3" and above Class 900 Weldneck RTJ (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 A105N body, WB, OS&Y, graphite (6) 1½" and under Class 1500 Socketweld packing, API 602, Trim No.8 A216-WCB, PSB, OS&Y, graphite (6) GATE VALVES 2” to 2½" Class 1500 RTJ Flanged packing, API 600, Trim No. 8 A216-WCB, BB, OS&Y, graphite 3" and above Class 900 RTJ Flanged packing, API 600, Trim No. 8 A105N body, WB, OS&Y, graphite (6) 1½" and under Class 1500 Socketweld packing, Trim No. 8 A216-WCB body, PSB, OS&Y, (6) GLOBE VALVES 2” to 2½" Class 1500 RTJ Flanged graphite packing, Trim No. 8 A216-WCB body, BB, OS&Y, 3" and above Class 900 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 1500 Socketweld A105N body, WC, Trim No. 1 (6) CHECK VALVES 2” to 2½" Class 1500 RTJ Flanged A216-WCB body, PSB, Trim No. 1 (6) 3" and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 1 Socketweld A105N body, floating ball, RTFE 1½" and under Class 1500 with nipples seats, Trim No. 10, fire safe (6) 2” to 2½" Class 1500 A216-WCB body, trunnion mounted, (7) BALL VALVES RTJ Flanged 3" to 4" Class 900 fire safe, API 6D, Trim No. 10 A216-WCB body, trunnion mounted, (6) 6" and above Class 900 RTJ Flanged fire safe, API 6D, Trim ENP (7) A105N body, lubricated, inverted (6) 1½" and under Class 1500 Socketweld pressure balanced, WC Trim ENP PLUG VALVES 2” to 2½" Class 1500 A216-WCB body, lubricat., inverted (6) RTJ Flanged 3" and above Class 900 press. balanced, API 599,Trim ENP BUTTERFLY A216-WCB body, high performance, 4" and above Class 900 RTJ Flanged VALVES fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 42 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.12 Line Class: 209CS2PLine Class: 209CS2P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 153.2 139.8 131.4 119.5 109.1 86.3 Rating Item Size Type Specification Notes Schedule ¾" S_XXS A106 Gr. B or (1) 1" to 2" S-160 Seamless PIPE API 5L Gr. B (2) 3" to 18” S-80 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N, B16.11 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 2½" and under Class 1500 Weldneck RTJ FLANGES A105N, B16.5 3" and above Class 900 Weldneck RTJ (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Soft Iron Octagonal Ring A105N body, WB, OS&Y, graphite (6) 1½" and under Class 1500 Socketweld packing, API 602, Trim No.8 A216-WCB, PSB, OS&Y, graphite (6) GATE VALVES 2” to 2½" Class 1500 RTJ Flanged packing, API 600, Trim No. 8 A216-WCB, BB, OS&Y, graphite 3" and above Class 900 RTJ Flanged packing, API 600, Trim No. 8 A105N body, WB, OS&Y, graphite (6) 1½" and under Class 1500 Socketweld packing, Trim No. 8 A216-WCB body, PSB, OS&Y, (6) GLOBE VALVES 2” to 2½" Class 1500 RTJ Flanged graphite packing, Trim No. 8 A216-WCB body, BB, OS&Y, 3" and above Class 900 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 1500 Socketweld A105N body, WC, Trim No. 1 (6) CHECK VALVES 2” to 2½" Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 1 (6) 3" and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 1 Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 1500 with nipples seats, Trim No. 10, fire safe (7) 2” to 2½" Class 1500 A216-WCB body, trunnion mounted, (6) BALL VALVES RTJ Flanged 3" to 4" Class 900 fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 900 RTJ Flanged fire safe, API 6D, Trim ENP (7) A105N body, lubricated, inverted (6) 1½" and under Class 1500 Socketweld pressure balanced, WC Trim ENP PLUG VALVES 2” to 2½" Class 1500 A216-WCB body, lubricated, inverted (6) RTJ Flanged 3" and above Class 900 press. balanced, API 599, Trim ENP BUTTERFLY A216-WCB body, high performance, 4" and above Class 900 RTJ Flanged VALVES fire-safe, API 609 Cat. B, Trim ENPNotes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 43 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.13 Line Class: 215CS1PLine Class: 215CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 255.3 233.0 219.0 199.1 181.8 143.8 Rating Item Size Type Specification Notes Schedule Up to 6" S-160 8" to 10" S-140 A106 Gr. B or (1) 12" to 14” S-160 Seamless PIPE API 5L Gr. B (2) 16” S-140 18” S-160 20” and above calculate Welded API 5L Gr. B (3) FITTINGS 1½" and under Class acc. to B16.11 Socketweld A105N B16.11 Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Class acc. To MSS A105N, B16.11 Sockolets 1½" and under Socketweld SP 97 MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite 1½" and under Class 1500 Socketweld (6) packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 1500 RTJ Flanged Wedge type: OS&Y, PSB., graphite packing, API 600, Trim No. 8 A105N body, OS&Y, WB, graphite (6) 1½" and under Class 1500 Socketweld packing, Trim No. 8 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2" and above Class 1500 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 1500 Socketweld A105N body, WC,Trim No. 1 (6) CHECK VALVES 2" and above Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 1 (6)Notes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 44 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.14 Line Class: 215CS4PLine Class: 215CS4P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 255.3 233.0 219.0 199.1 181.8 143.8 Rating Item Size Type Specification Notes Schedule Up to 2" A106 Gr. B or (1) 3" to 6" Seamless PIPE calculate API 5L Gr. B (2) 8" to 18” 20” and above Welded API 5L Gr. B (3) FITTINGS Els Tees, 1½" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (6) 1½" and under Class 1500 RTJ Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 1500 RTJ Flanged Wedge type: OS&Y, PSB, graphite packing, API 600, Trim No. 8 A105N body, OS&Y, WB, graphite (6) 1½" and under Class 1500 RTJ Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2" and above Class 1500 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 1 (6) CHECK VALVES 2" and above Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 1 (6)Notes: In addition to Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 45 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.15 Line Class: 225CS1PLine Class: 225CS1P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 2500 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 425.5 388.3 365.0 331.8 303.1 239.7 Rating Item Size Type Specification Notes Schedule A106 Gr. B or (1) Up to 4" S-160 Seamless PIPE API 5L Gr. B (2) 6” and above calculate Welded API 5L Gr. B (3) FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 3/4” and above Buttweld A 105N MSS SP 97 FLANGES All Class 2500 Weldneck RTJ A350 LF2, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (6) 2" and under Class 2500 RTJ Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2½" and above Class 2500 RTJ Flanged Wedge type: OS&Y, PSB, graphite packing, API 600, Trim No. 8 A105N body, OS&Y, WB, graphite (6) 2" and under Class 2500 RTJ Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2½" and above Class 2500 RTJ Flanged graphite packing, Trim No. 8 2" and under Class 2500 RTJ Flanged A105N body, WC, Trim No. 1 (6) CHECK VALVES 2½" and above Class 2500 RTJ Flanged A216-WCB body, PSC, Trim No. 1 (6)Notes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 46 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.16 Line Class: 225CS4PLine Class: 225CS4P Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Process & Utility Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 2500 RTJ B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 425.5 388.3 365.0 331.8 303.1 239.7 Rating Item Size Type Specification Notes Schedule Up to 2" A106 Gr. B or (1) 3" to 6" Seamless PIPE calculate API 5L Gr. B (2) 8" to 18” 20” and above Welded API 5L Gr. B (3) FITTINGS Els Tees, 1½" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1½” and above Buttweld A 105N MSS SP 97 FLANGES All Class 2500 Weldneck RTJ A350 LF2, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (6) 1½" and under Class 2500 RTJ Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 2500 RTJ Flanged Wedge type: OS&Y, PSB, graphite packing, API 600, Trim No. 8 A105N body, OS&Y, WB, graphite (6) 1½" and under Class 2500 RTJ Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2" and above Class 2500 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 2500 RTJ Flanged A105N body, WC, Trim No. 1 (6) CHECK VALVES 2" and above Class 2500 RTJ Flanged A216-WCB body, PSC, Trim No. 1 (6)Notes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 47 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.17 Line Class: 101CS1P1Line Class: 101CS1P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule ¾” Sch 160 1” to 2” Sch 80 A106 Gr. B or (1) Seamless PIPE 3” to 10” S-40 API 5L Gr. B (2) 12” to 18” S-20 (3) 20” and above calculate Welded API 5L Gr. B FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½” and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 150 FLANGES RF A105N, B16.5 2” and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (6) 2” and above Class 150 RF Flanged packing, API 600, Trim No. 12 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 Socketweld/ (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES Threaded 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim 10 (7) Socketweld/ A105N body, lubricated, inverted (6) 1½” and under Class 600 Threaded pressure balanced, BC, Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (6) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY Lugged or RF A216-WCB body, high performance, 4” and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim 316Notes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 48 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.18 Line Class: 101CS2P1Line Class: 101CS2P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule ¾” S-XXS 1” to 2” S-160 A106 Gr. B or (1) 3” to 4” S-80 Seamless PIPE API 5L Gr. B (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½” and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 150 FLANGES RF A105N, B16.5 2” and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, API 602, Trim No. 12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (6) 2” and above Class 150 RF Flanged packing, API 600, Trim No. 12 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 Socketweld/ (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES Threaded 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats,Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim 10 (7) Socketweld/ A105N body, lubricated, inverted (6) 1½” and under Class 600 Threaded pressure balanced, BC, Trim 10 PLUG VALVES A216-WCB body, BC lubricated, (6) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY Lugged or RF A216-WCB body, high performance, 4” and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim 316Notes:c Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 49 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.19 Line Class: 101CS3P1Line Class: 101CS3P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule ¾” S-XXS 1” to 2” S-160 A106 Gr. B or (1) 3” to 4” S-80 Seamless PIPE API 5L Gr. B (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½” and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 150 FLANGES RF A105N, B16.5 2” and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, API 602, Trim No. 12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (6) 2” and above Class 150 RF Flanged packing, API 600, Trim No. 12 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 Socketweld/ (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES Threaded 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats,Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim 10 (7) Socketweld/ A105N body, lubricated, inverted (6) 1½” and under Class 600 Threaded pressure balanced, BC, Trim 10 PLUG VALVES A216-WCB body, BC lubricated, (6) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY Lugged or RF A216-WCB body, high performance, 4” and above Class 150 VALVES Flanged fire-safe, API 609 Cat. B, Trim 316Notes:c Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 50 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.20 Line Class: 103CS2P1Line Class: 103CS2P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1" to 2" S-160 A106 Gr. B or (1) Seamless PIPE 3" to 4” S-80 API 5L Gr. B (2) 6” to 18” S-40 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 Socketweld 1½" and under Class 300 FLANGES RF A105N, B16.5 2" and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (6) 2" and above Class 300 RF Flanged packing, API 600, Trim No. 12 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 300 RF Flanged graphite packing, Trim No. 12 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES Threaded 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 300 RF Flanged fire safe, API 6D,Trim 10 (7) Socketweld/ A105N body, lubricated, inverted (6) 1½" and under Class 600 Threaded pressure balanced, BC Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 300 RF Flanged inverted pressure balanced, API 599,Trim 316 BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 300 VALVES Flanged fire-safe, API 609 Cat. B, Trim 316Notes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 51 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.21 Line Class: 103CS3P1Line Class: 103CS3P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule 1½” S-XXS 2" to 3" S-160 4" to 6” S-80 A106 Gr. B or (1) Seamless PIPE 8” to 10” S-60 API 5L Gr. B (2) 12” to 14” S-XS 16” to 18” S-60 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5) Els Tees, Threaded Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and A106 Gr. B or 2" and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½" and under (4) Threadolets SP 97 Threaded MSS SP 97 Weldolets 2" and above Buttweld A 105N MSS SP 97 1½" and under Class 300 Socketwld RF FLANGES A105N, B16.5 2" and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 Socketweld/ A105N body, BB, OS&Y, graphite (6) 1½" and under Class 800 Threaded packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2" and above Class 300 RF Flanged graphite packing, Trim No. 12 Socketweld/ (6) 1½" and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES Threaded 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6" and above Class 300 RF Flanged fire safe, API 6D,Trim 10 (7) Socketweld/ A105N body, lubricated, inverted (6) 1½" and under Class 600 Threaded pressure balanced, BC Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (6) 2" and above Class 300 RF Flanged inverted pressure balanced, API 599,Trim 316 BUTTERFLY Lugged or RF A216-WCB body, high performance, 4" and above Class 300 VALVES Flanged fire-safe, API 609 Cat. B, Trim 316Notes: Notes (1) through (10) of 10.2.1 are applicable. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 52 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.2.22 Line Class: 215CS2P1Line Class: 215CS2P1 Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Corrosive Process Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 255.3 233.0 219.0 199.1 181.8 143.8 Rating Item Size Type Specification Notes Schedule A106 Gr. B or (1) Up to 18" S-160 Seamless PIPE API 5L Gr. B (2) 20” and above calculate Welded API 5L Gr. B (3) FITTINGS Socketweld A105N B16.11 1½" and under Class acc. to B16.11 (5) Buttweld A234-Gr. WPB, B16.9 Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Class acc. To MSS A105N, B16.11 Sockolets 1½" and under Socketweld (4) SP 97 MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite 1½" and under Class 1500 Socketweld (6) packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 1500 RTJ Flanged Wedge type: OS&Y, PSB., graphite packing, API 600, Trim No. 8 A105N body, OS&Y, WB, graphite (6) 1½" and under Class 1500 Socketweld packing, Trim No. 8 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2" and above Class 1500 RTJ Flanged graphite packing, Trim No. 8 1½" and under Class 1500 Socketweld A105N body, WC,Trim No. 1 (6) CHECK VALVES 2" and above Class 1500 RTJ Flanged A216-WCB body, PSB, Trim No. 1 (6)Notes: Notes (1) through (10) of 10.2.1 This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 53 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3 HIC Resistant Carbon Steel Line Classes10.3.1 Line Classes Notes The following Notes shall apply to all of the carbon steel classes family (101CH1S) and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (5) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (6) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (7) Flanges Refer to JERES-L-109 for flange material selection. (8) Piping material shall be furnished in accordance with the requirements of JERES-A-301. (9) Minimum line size shall be of 1” for line class with 4.5 and 6.0 mm of corrosion allowance (10) Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 54 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.2 Line Class: 101CH1SLine Class: 101CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾" Sch 160 1" to 2" Sch 80 (1) Seamless A106 Gr. B PIPE 3" to 10” S-40 (2) 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS 1½" and under Class acc. to B16.11 Socketweld A105N, B16.11 Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Sockolets 1½" and under Class acc. To MSS Socketweld (4) A105N Weldolets 2" and above SP 97 Buttweld 1½" and under Class 150 Socketwd RF FLANGES A105N, B16.5 2" and above Class 150 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite 1½" and under Class 800 (5) with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (5) 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½" and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2" and above Class 150 RF Flanged packing, Trim No. 12 Socketweld (5) 1½" and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No.10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 300 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6" and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½" and under Class 600 with nipples pressure balanced, BC Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2" and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4" and above Class 150 RF Flanged VALVES fire-safe, API 609 Cat. B, Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 55 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.3 Line Class: 101CH2SLine Class: 101CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 (1) 3” to 4” S-80 A106 Gr. B PIPE Seamless (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 150 FLANGES RF A105N, B16.5 2” and above Class 150 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No.10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (5) (6) A216-WCB body, floating ball, RTFE BALL VALVES 2” to 4” Class 150 RF Flanged (5) seats, fire safe, API 6D, Trim No. 10 A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (5) A105N body, lubricated, inverted (5) Socketweld 1½” and under Class 600 pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 150 RF Flanged VALVES fire-safe, API 609 Cat. B, Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 56 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.4 Line Class: 101CH3SLine Class: 101CH3S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour + H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%XRay Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Type Specification Notes Schedule 1½” S-XXS 2" to 3" S-160 4" to 6” S-80 (1) Seamless A106 Gr. B PIPE 8” to 10” S-40 (2) 12” to 16” S-30 18” S-STD 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS 1½" and under Class acc. to B16.11 Socketweld A105N, B16.11 Els Tees, A234-Gr. WPB, B16.9 where Reducers, Caps, 2" and above Buttweld (4) applicable. Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Class acc. To MSS Sockolets 1½" and under Socketweld SP 97 A105N, B16.11 Weldolets 2" and above Buttweld 1½" and under Class 150 Socketwd RF FLANGES A105N, B16.5 2" and above Class 150 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½" and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, (5) 2" and above Class 150 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½" and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2" and above Class 150 RF Flanged packing, Trim No. 12 Socketweld/ (5) 1½" and under Class 800 A105N body, BC,Trim No. 10 CHECK VALVES with nipples 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½" and under Class 150 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2" to 4" Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6" and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (5) A105N body, lubricated, inverted (5) Socketweld 1½" and under Class 600 pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2" and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim SS 316Notes: Notes (1) through (10) of 10.15.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 57 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.5 Line Class: 101CH4SLine Class: 101CH4S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Type Specification Notes Schedule Up to 2” S-XXS 3” S-160 4” S-120 (1) 6” S-80 Seamless A106 Gr. B PIPE (2) 8” to 10” S-60 12” to 16” S-40 18” S-30 20” and above Calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, 1” and above Buttweld A234-Gr. WPB, B16.9 (4) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES 1” and above Class 150 Weldneck RF A 105N MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (5) 1½” and under Class 150 RF Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, (5) 2” and above Class 150 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 A105N body, BB, OS&Y, graphite (5) 1½” and under Class 150 RF Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing, Trim No. 12 1½” and under Class 150 RF Flanged A105N body, BC, Trim No. 10 (5) CHECK VALVES 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (5) A105N body, floating ball, RTFE (6) 1½” and under Class 150 RF Flanged seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D,Trim No. 10 (5) A105N body, lubricated, inverted (5) 1½” and under Class 150 RF Flanged pressure balanced, BC Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 150 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 58 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.6 Line Class: 103CH1SLine Class: 103CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Type Specification Notes Schedule ¾” S-160 1” to 2” S-80 (1) 3” to 10” S-40 Seamless A106 Gr. B PIPE (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N, B16.11 Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 300 FLANGES RF A105N, B16.5 2” and above Class 300 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 300 RF Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC,Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 600 with nipples pressure balanced, BC,Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 300 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 59 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.7 Line Class: 103CH2SLine Class: 103CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Type Specification Notes Schedule ¾” S-XXS 1” to 2” S-160 (1) Seamless A106 Gr. B PIPE 3” to 4” S-80 (2) 6” to 18” S-40 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N, B16.11 Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 300 FLANGES RF A105N, B16.5 2” and above Class 300 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, (5) 2” and above Class 300 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing, Trim No. 12 Socketweld/ (5) 1½” and under Class 800 A105N body, BC,Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 / with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld/ A105N body, lubricated, inverted (5) 1½” and under Class 600 with nipples pressure balanced, BC, Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 300 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 60 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.8 Line Class: 103CH3SLine Class: 103CH3S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Type Specification Notes Schedule 1½” S-XXS 2” to 3” S-160 4” to 6” S-80 (1) Seamless A106 Gr. B PIPE 8” to 10” S-60 (2) 12” to 14” S-XS 16” to 18” S-60 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Class acc. To MSS Sockolets 1½” and under Socketweld SP 97 A105N Weldolets 2” and above Buttweld 1½” and under Class 300 Socketwd RF FLANGES A105N, B16.5 2” and above Class 300 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing, Trim No. 12 Socketweld/ (5) 1½” and under Class 800 A105N body, BC,Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 600 with nipples pressure balanced, BC, Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 300 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 61 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.9 Line Class: 103CH4SLine Class: 103CH4S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Schedule Type Specification Notes Up to 2” S-XXS 3” S-160 (1) 4” S-120 Seamless A106 Gr. B PIPE (2) 6” to 8” S-80 10” to 18” S-60 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, 1” and above Buttweld A234-Gr. WPB, B16.9 (4) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES 1” and above Class 300 Weldneck RF A 105N MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (5) 1½” and under Class 300 RF Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, (5) 2” and above Class 300 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 A105N body, BB, OS&Y, graphite (5) 1½” and under Class 300 RF Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 300 RF Flanged graphite packing, Trim No. 12 1½” and under Class 300 RF Flanged A105N body, BC, Trim No. 10 (5) CHECK VALVES 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (5) A105N body, floating ball, RTFE (6) 1½” and under Class 300 RF Flanged seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D,Trim No. 10 (5) A105N body, lubricated, inverted (5) 1½” and under Class 300 RF Flanged pressure balanced, BC Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 300 RF Flanged VALVES fire-safe, API 609 Cat. B, Trim 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 62 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.10 Line Class: 106CH1SLine Class: 106CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 102.1 93.2 87.6 83.0 Rating Item Size Schedule Type Specification Notes ¾” S-160 1” to 2” S-80 (1) Seamless A106 Gr. B PIPE 3” S-40 (2) 4” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS- Socketweld A105N, MSS-SP97 Weldolets 2” and above SP97 Buttweld Socketweld 1½” and under Class 600 RF FLANGES A105N, B16.5 2” and above Class 600 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (5) 2” and above Class 600 RF Flanged packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 600 RF Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 600 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, trunnion mounted, (6) BALL VALVES 2” to 4” Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (5) A105N body, lubricated, inverted (5) Socketweld 1½” and under Class 600 pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 600 RF Flanged inverted pressure balanced, API 599,Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 600 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 63 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.11 Line Class: 106CH2SLine Class: 106CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 102.1 93.2 87.6 83.0 Rating Item Size Schedule Type Specification Notes ¾” S-XXS (1) 1” to 2” S-160 Seamless A106 Gr. B PIPE (2) 3” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS- Socketweld A105N MSS-SP97 Weldolets 2” and above SP97 Buttweld Socketweld 1½” and under Class 600 RF FLANGES A105N, B16.5 2” and above Class 600 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKE TS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (5) 2” and above Class 600 RF Flanged packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 600 RF Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 600 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, trunnion mounted, (6) BALL VALVES 2” to 4” Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (5) A105N body, lubricated, inverted (5) Socketweld 1½” and under Class 600 pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 600 RF Flanged inverted pressure balanced, API 599,Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 600 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 64 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.12 Line Class: 106CH4SLine Class: 106CH4S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 102.1 93.2 87.6 83.0 Rating Item Size Schedule Type Specification Notes Up to 2” S-XXS 3” to 4” S-160 (1) Seamless A106 Gr. B PIPE 6” to 8” S-120 (2) 10” to 18” S-100 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, 1” and above Buttweld A234-Gr. WPB, B16.9 (4) Reducers, Caps, etc. Weldolets 1” and above Buttweld A 105N MSS SP 97 FLANGES 1” and above Class 600 Weldneck RF A 105N MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (5) 1½” and under Class 600 RF Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, (5) 2” and above Class 600 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 A105N body, BB, OS&Y, graphite (5) 1½” and under Class 600 RF Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 600 RF Flanged graphite packing, Trim No. 12 1½” and under Class 600 RF Flanged A105N body, BC, Trim No. 10 (5) CHECK VALVES 2” and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 10 (5) A105N body, floating ball, RTFE (6) 1½” and under Class 600 RF Flanged seats, Trim No. 10, fire safe (5) A216-WCB body, trunnion mounted, (6) BALL VALVES 2” to 4” Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 600 RF Flanged fire safe, API 6D,Trim No. 10 (5) A105N body, lubricated, inverted (5) 1½” and under Class 600 RF Flanged pressure balanced, BC Trim 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 600 RF Flanged inverted pressure balanced, API 599, Trim 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 600 RF Flanged VALVES fire-safe, API 609 Cat. B,Trim 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 65 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.13 Line Class: 203CH2SLine Class: 203CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rati. Class: 300 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Type Specification Notes Schedule ¾” S-XXS 1” to 2” S-160 (1) Seamless A106 Gr. B PIPE 3” to 4” S-80 (2) 6” to 18” S-40 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 300 FLANGES RTJ A105N, B16.5 2” and above Class 300 Weldneck RTJ (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 (5) (5) Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under with nipples packing, API 602, Trim No.12 GATE VALVES (5) A216-WCB body, BB, OS&Y, graphite (5) 2” and above RTJ Flanged packing, API 600, Trim No. 12 (5) Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under with nipples packing, Trim No. 12 GLOBE VALVES (5) A216-WCB body, BB, OS&Y, graphite (5) 2” and above RTJ Flanged packing, Trim No. 12 (5) Socketweld/ (5) 1½” and under A105N body, BC,Trim No. 10 CHECK VALVES with nipples 2” and above (5) RTJ Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 / with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RTJ Flanged seats, fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RTJ Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld/ A105N body, lubricated, inverted (5) 1½” and under Class 600 with nipples pressure balanced, BC, Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 300 RTJ Flanged inverted pressure balanced, API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 300 RTJ Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 66 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.14 Line Class: 206CH3SLine Class: 206CH3S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 600 RTJ B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 102.1 93.2 87.6 83.0 Rating Item Size Schedule Type Specification Notes Up to1½” S-XXS 2” to 4” S-160 (1) Seamless A106 Gr. B PIPE 6” to 10” S-100 (2) 12” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Class acc. To Sockolets 1½” and under Socketweld B16.11 A105N, MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 600 RTJ FLANGES A105N, B16.5 2” and above Class 600 Weldneck RTJ (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite (5) 2” and above Class 600 RTJ Flanged packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (5) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (5) 2” and above Class 600 RTJ Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 600 RTJ Flanged A216-WCB body, BC, Trim No. 10 (5) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 600 with nipples seats, Trim No. 10, fire safe (5) A216-WCB body, trunnion mounted, (6) BALL VALVES 2” to 4” Class 600 RTJ Flanged fire safe, API 6D, Trim No. 10 (5) A216-WCB body, trunnion mounted, (6) 6” and above Class 600 RTJ Flanged fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 600 with nipples pressure balanced, BC, Trim SS 316 PLUG VALVES A216-WCB body, BC lubricated, (5) 2” and above Class 600 RTJ Flanged inverted pressure balanced, API 599,Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 600 RTJ Flanged VALVES fire-safe, API 609 Cat. B,Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 67 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.15 Line Class: 209CH1SLine Class: 209CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 153.2 139.8 131.4 124.5 Rating Item Size Type Specification Notes Schedule ¾” S-160 (1) Seamless A106 Gr. B PIPE 1” to 18” S-80 (2) 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N Weldolets 2” and above SP 97 Buttweld A105N, MSS-SP97 2½” and under Class 1500 Weldneck RTJ A105N, B16.5 FLANGES 3” and above Class 900 Weldneck RTJ A105N, B16.5 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, API 602, Trim No.12 A216-WCB, PSB, OS&Y, graphite (5) GATE VALVES 2” to 2½” Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A216-WCB, BB, OS&Y, graphite 3” and above Class 900 RTJ Flanged packing, API 600, Trim No. 12 Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, Trim No. 12 A216-WCB body, PSB, OS&Y, (5) GLOBE VALVES 2” to 2½” Class 1500 RTJ Flanged graphite packing, Trim No. 12 A216-WCB body, BB, OS&Y, 3” and above Class 900 RTJ Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 1500 A105N body, WC, Trim No. 10 with nipples CHECK VALVES 2” to 2½” Class 1500 RTJ Flanged A216-WCB body, PSB, Trim No. 10 (5) 3” and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 10 Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 1500 with nipples seats, Trim No. 10, fire safe (5) BALL VALVES 2” to 2½” Class 1500 A216-WCB body, trunnion mounted, (6) RTJ Flanged 3” and above Class 900 fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 1500 with nipples pressure balanced, WC, Trim SS 316 PLUG VALVES 2” to 2½” Class 1500 A216-WCB body, BC lubricated, (5) RTJ Flanged inverted pressure balanced, 3” and above Class 900 API 599, Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 900 RTJ Flanged VALVES fire-safe, API 609 Cat. B, Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 68 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.16 Line Class: 209CH2SLine Class: 209CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 153.2 139.8 131.4 124.5 Rating Item Size Type Specification Notes Schedule ¾” S-XXS (1) 1” to 2” S-160 Seamless A106 Gr. B PIPE (2) 3” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N, B16.11 Weldolets 2” and above SP 97 Buttweld A105N, MSS-SP97 2½” and under Class 1500 Weldneck RTJ A105N, B16.5 FLANGES 3” and above Class 900 Weldneck RTJ A105N, B16.5 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, API 602, Trim No.12 A216-WCB, PSB, OS&Y, graphite (5) GATE VALVES 2” to 2½” Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A216-WCB, BB, OS&Y, graphite 3” and above Class 900 RTJ Flanged packing, API 600, Trim No. 12 Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, Trim No. 12 A216-WCB body, PSB, OS&Y, (5) GLOBE VALVES 2” to 2½” Class 1500 RTJ Flanged graphite packing, Trim No. 12 A216-WCB body, BB, OS&Y, 3” and above Class 900 RTJ Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 1500 A105N body, WC, Trim No. 10 with nipples CHECK VALVES 2” to 2½” Class 1500 RTJ Flanged A216-WCB body, PSB, Trim No. 10 (5) 3” and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 10 Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 1500 with nipples seats, Trim No. 10, fire safe (5) BALL VALVES 2” to 2½” Class 1500 A216-WCB body, trunnion mounted, (6) RTJ Flanged 3” and above Class 900 fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 1500 with nipples pressure balanced, WC, Trim SS 316 PLUG VALVES 2” to 2½” Class 1500 A216-WCB body, BC lubricated, (5) RTJ Flanged inverted pressure balanced, API 599, 3” and above Class 900 Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 900 RTJ Flanged VALVES fire-safe, API 609 Cat. B, Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 69 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.17 Line Class: 209CH3SLine Class: 209CH3S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 153.2 139.8 131.4 124.5 Rating Item Size Type Specification Notes Schedule 1” to 1½” S-XXS 2” to 3” S-160 (1) Seamless A106 Gr. B PIPE 4” to 6” S-120 (2) 8” to 18” S-100 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets 1½” and under Class acc. To MSS Socketweld A105N, B16.11 Weldolets 2” and above SP 97 Buttweld A105N, MSS-SP97 2½” and under Class 1500 Weldneck RTJ A105N, B16.5 FLANGES 3” and above Class 900 Weldneck RTJ A105N, B16.5 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, API 602, Trim No.12 A216-WCB, PSB, OS&Y, graphite (5) GATE VALVES 2” to 2½” Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A216-WCB, BB, OS&Y, graphite 3” and above Class 900 RTJ Flanged packing, API 600, Trim No. 12 Socketweld A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 with nipples packing, Trim No. 12 A216-WCB body, PSB, OS&Y, (5) GLOBE VALVES 2” to 2½” Class 1500 RTJ Flanged graphite packing, Trim No. 12 A216-WCB body, BB, OS&Y, 3” and above Class 900 RTJ Flanged graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 1500 A105N body, WC, Trim No. 10 with nipples CHECK VALVES 2” to 2½” Class 1500 RTJ Flanged A216-WCB body, PSB, Trim No. 10 (5) 3” and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 10 Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 1500 with nipples seats, Trim No. 10, fire safe (5) BALL VALVES 2” to 2½” Class 1500 A216-WCB body, trunnion mounted, (6) RTJ Flanged 3” and above Class 900 fire safe, API 6D, Trim No. 10 (5) Socketweld A105N body, lubricated, inverted (5) 1½” and under Class 1500 with nipples pressure balanced, WC, Trim SS 316 PLUG VALVES 2” to 2½” Class 1500 A216-WCB body, BC lubricated, (5) RTJ Flanged inverted pressure balanced,API 599, 3” and above Class 900 Trim SS 316 BUTTERFLY A216-WCB body, high performance, 4” and above Class 900 RTJ Flanged VALVES fire-safe, API 609 Cat. B, Trim No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 70 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.18 Line Class: 215CH1SLine Class: 215CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 255.3 233.0 219.0 207.6 Rating Item Size Type Specification Notes Schedule Up to 6” S-160 8” to 10” S-140 (1) 12” to 14” S-160 Seamless A106 Gr. B PIPE (2) 16” S-140 18” S-160 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N B16.11 B16.11 El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Weldolets 2” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (5) Wedge type: OS&Y, Press. Seal., 2” and above Class 1500 RTJ Flanged graphite packing, API 600, Trim No. 12 A105N body, OS&Y, WB, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, OS&Y, Press. (5) 2” and above Class 1500 RTJ Flanged Seal., graphite packing, Trim No. 12 1½” and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 10 (5) CHECK VALVES A216-WCB body, Press. Seal., Trim (5) 2” and above Class 1500 RTJ Flanged No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 71 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.19 Line Class: 215CH2SLine Class: 215CH2S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 255.3 233.0 219.0 207.6 Rating Item Size Type Specification Notes Schedule ¾ to 1½” S-XXS 2” to 6” S-160 (1) Seamless A106 Gr. B PIPE 8” S-XXS (2) 10” to 18” S-160 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N B16.11 B16.11 El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (4) Couplings etc. Weldolets 2” and above Buttweld A 105N MSS SP 97 (7) FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 A105N body, OS&Y, WB, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (5) Wedge type: OS&Y, Press. Seal., 2” and above Class 1500 RTJ Flanged graphite packing, API 600, Trim No. 12 A105N body, OS&Y, WB, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, OS&Y, Press. (5) 2” and above Class 1500 RTJ Flanged Seal., graphite packing, Trim No. 12 1½” and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 10 (5) CHECK VALVES A216-WCB body, Press. Seal., Trim (5) 2” and above Class 1500 RTJ Flanged No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 72 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.20 Line Class: 215CH4SLine Class: 215CH4S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 255.3 233.0 219.0 207.6 Rating Item Size Type Specification Notes Schedule Up to 2” (1) 3” to 6” Seamless A106 Gr. B PIPE calculate (2) 8” to 18” 20” and above Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, 1” and above Buttweld A234-Gr. WPB, B16.9 (4) Reducers, Caps, etc. Weldolets 1” and above Buttweld A105N MSS SP 97 FLANGES 1” and above Class 1500 Weldneck RTJ A105N MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: (5) 2” and above Class 1500 RTJ Flanged Press. Seal., OS&Y, graphite packing, API 600, Trim No. 12 A105N body, WB, OS&Y, graphite (5) 1½” and under Class 1500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, Press. Seal., (5) 2” and above Class 1500 RTJ Flanged OS&Y, graphite packing, Trim No. 12 1½” and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 10 (5) CHECK VALVES A216-WCB body, Press. Seal., Trim (5) 2” and above Class 1500 RTJ Flanged No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 73 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.21 Line Class: 225CH1SLine Class: 225CH1S Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 2500 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 425.5 388.3 365.0 346.0 Rating Item Size Type Specification Notes Schedule Up to 2” (1) 3” to 6” Seamless A106 Gr. B PIPE calculate (2) 8” to 18” 20” and above Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, All Buttweld A234-Gr. WPB, B16.9 (4) Reducers, Caps, Couplings etc. Weldolets 2” and above Buttweld A105N MSS SP 97 FLANGES All Class 2500 Weldneck RTJ A105N, B16.5 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (5) 1½” and under Class 2500 RTJ Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (5) Wedge type: OS&Y, Press. Seal., 2” and above Class 2500 RTJ Flanged graphite packing, API 600, Trim No. 12 A105N body, OS&Y, WB, graphite (5) 1½” and under Class 2500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, OS&Y, Press. (5) 2” and above Class 2500 RTJ Flanged Seal., graphite packing, Trim No. 12 1½” and under Class 2500 RTJ Flanged A105N body, WC, Trim No. 10 (5) CHECK VALVES A216-WCB body, Press. Seal., Trim (5) 2” and above Class 2500 RTJ Flanged No. 10Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 74 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.22 Line Class: 101CA2S Basic Material: HIC Resist. LowLine Class: 101CA2S Max. Temperature: 260°C Stress Relief: PWHT Temperature Carbon SteelService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 18.4 17.4 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 A333 Gr. 6 or (1) 3” to 4” S-80 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A671 Gr. CC65 Cl. 42 + S2 (3) FITTINGS Class acc. To 1½” and under Socketweld A350 Gr. LF2 CL. 1, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A420 Gr. WPL6, B16.9 (4) Couplings etc.Nipples and Swage 2” and under Seamless A333 Gr. 6 Sockolets 1½” and under Class acc. To MSS Socketweld A350 Gr. LF2 CL. 1 Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 150 FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2” and above Class 150 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) Socketweld 1½” and under Class 800 graphite packing, API 602, Trim with nipples GATE VALVES No.12 A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing,API 600, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 800 with nipples graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 800 CHECK VALVES with nipples No. 10 2” and above Class 150 RF Flanged A352-LCB body, BC, Trim No.10 (5) A350 Gr. LF2 CL. 1 body, floating Socketweld (6) 1½” and under Class 300 ball, RTFE seats, Trim No. 10, fire with nipples (5) safe BALL VALVES A352-LCB body, floating ball, RTFE (6) 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A352-LCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (5) A350 Gr. LF2 CL. 1 body, lubricated, (5) Socketweld 1½” and under Class 600 inverted pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A352-LCB body, BC lubricated, (5) 2” and above Class 150 RF Flanged inverted pressure balanced, API 599, Trim SS 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 75 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.23 Line Class: 101CA4S Basic Material: HIC Resist. LowLine Class: 101CA4S Max. Temperature: 260°C Stress Relief: per Code Temp. Carbon SteelService: Sour Flare Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: per Code Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 18.4 17.4 13.8 11.7 Rating Item Size Type Specification Notes Schedule Up to 2” S-XXS 3” S-160 4” S-120 A333 Gr. 6 or (1) 6” S-80 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 8” to 10” S-60 12” to 16” S-40 18” S-30 20” and above Calculate Welded A671 Gr. CC65 Cl. 12 + S2 (3) FITTINGS El’s Tees, 1” and above Buttweld A420 Gr. WPL6, B16.9 (4) Reducers, Caps, etc. A350 Gr. LF2 CL. 1/ A420 Gr. WPL6 Special Items. They shall be Lateral Y Tee Socketweld/ 1½” and under designed on a project basis. FEM (9) Latrolet Buttweld (Finite Element Method) analysis required Weldolets 1” and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 (7) FLANGES 1” and above Class 150 Weldneck RF A350 Gr. LF2 CL. 1 MSS SP 97 BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 150 RF Flanged graphite packing, API 602, Trim No.12 GATE VALVES A352-LCB body, Wedge type: BB, (5) 2” and above Class 150 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 150 RF Flanged graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 150 RF Flanged packing, Trim No. 12 A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 150 RF Flanged CHECK VALVES No. 10 2” and above Class 150 RF Flanged A352-LCB body, BC, Trim No. 10 (5) A350 Gr. LF2 CL. 1 body, floating (6) 1½” and under Class 150 RF Flanged ball, RTFE seats, Trim No. 10, fire s. (5) A352-LCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A352-LCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D,Trim No. 10 (5)Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 76 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.24 Line Class: 103CA2S Basic Material: HIC Resist. LowLine Class: 103CA2S Max. Temperature: 260°C Stress Relief: PWHT Temperature Carbon SteelService: Sour, Sour+H2 Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 48.0 45.3 42.5 40.4 Rating Item Size Schedule Type Specification Notes ¾" S-XXS 1" to 2" S-160 A333 Gr. 6 or (1) PIPE 3" to 4” S-80 Seamless API 5L Gr. B + Impact Test at -45°C (2) 6” to 18” S-40 20” and above calculate Welded A671 Gr. CC65 Cl. 42 + S2 (3) FITTINGS Class acc. To 1½” and under Socketweld A350 Gr. LF2 CL. 1, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A420 Gr. WPL6, B16.9 (4) Couplings etc.Nipples and Swage 2” and under Seamless A333 Gr. 6 Sockolets 1½” and under Class acc. To MSS Socketweld A350 Gr. LF2 CL. 1 Weldolets 2” and above SP 97 Buttweld Socketweld 1½” and under Class 300 FLANGES RF A350 Gr. LF2 CL. 1, B16.5 2” and above Class 300 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) Socketweld 1½” and under Class 800 graphite packing, API 602, Trim with nipples GATE VALVES No.12 A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing,API 600, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 800 with nipples graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 800 CHECK VALVES with nipples No. 10 2” and above Class 300 RF Flanged A352-LCB body, BC, Trim No.10 (5) A350 Gr. LF2 CL. 1 body, floating Socketweld (6) 1½” and under Class 300 ball, RTFE seats, Trim No. 10, fire with nipples (5) safe BALL VALVES A352-LCB body, floating ball, RTFE (6) 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A352-LCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (5) A350 Gr. LF2 CL. 1 body, lubricated, (5) Socketweld 1½” and under Class 600 inverted pressure balanced, BC with nipples Trim SS 316 PLUG VALVES A352-LCB body, BC lubricated, (5) 2” and above Class 300 RF Flanged inverted pressure balanced, API 599, Trim SS 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 77 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.3.23 Line Class: 103CA4S Basic Material: HIC Resist. LowLine Class: 103CA4S Max. Temperature: 260°C Stress Relief: per Code Temp. Carbon SteelService: Sour, Sour Flare Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: per Code Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 48.0 45.3 42.5 40.4 Rating Item Size Type Specification Notes Schedule Up to 2" S-XXS 3" S-160 A333 Gr. 6 or (1) 4” S-120 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 6" to 8” S-80 10” to 18” S-60 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 (3) FITTINGS El’s Tees, 1” and above Buttweld A420 Gr. WPL6, B16.9 (4) Reducers, Caps, etc. A350 Gr. LF2 CL. 1/ A420 Gr. WPL6 Special Items. They shall be Lateral Y Tee Socketweld/ 1½” and under designed on a project basis. FEM (9) Latrolet Buttweld (Finite Element Method) analysis required Weldolets 1” and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 FLANGES 1” and above Class 300 Weldneck RF A350 Gr. LF2 CL. 1 MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 300 RF Flanged graphite packing, API 602, Trim No.12 GATE VALVES A352-LCB body, Wedge type: BB, (5) 2” and above Class 300 RF Flanged OS&Y, graphite packing, API 600, Trim No. 12 A350 Gr. LF2 CL. 1 body, BB, OS&Y, (5) 1½” and under Class 300 RF Flanged graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite (5) 2” and above Class 300 RF Flanged packing, Trim No. 12 A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 300 RF Flanged CHECK VALVES No. 10 2” and above Class 300 RF Flanged A352-LCB body, BC, Trim No. 10 (5) A350 Gr. LF2 CL. 1 body, floating (6) 1½” and under Class 300 RF Flanged ball, RTFE seats, Trim No. 10, fire s. (5) A352-LCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (5) A352-LCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D,Trim No. 10 (5)Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 78 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4 Carbon Steel Amine Services Line Classes10.4.1 Line Classes Notes The following Notes shall apply to all of this carbon steel classes family and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturer’s pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. (9) Minimum line size shall be of 1” for line classes with 4.5 and 6.0 mm of corrosion allowance (10) Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 79 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.2 Line Class: 101CS1DLine Class: 101CS1D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 120 Pressure Rating (bar) (2) 19.6 17.7 16.9 Rating Item Size Type Specification Notes Schedule ¾”” Sch 160 (1) 1” to 2””” Sch 80 Seamless A106 Gr. B (2) PIPE 3” to 10”” S-40 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 150 FLANGES RF A105N, B16.5 2” and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 Socketweld (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) 2” to 4” Class 150 RF Flanged BALL VALVES seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion (6) 6” and above Class 150 RF Flanged mounted,fire safe, API 6D, (7) Trim No. 10Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 80 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.3 Line Class: 101CS2DLine Class: 101CS2D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 120 Pressure Rating (bar) (2) 19.6 17.7 16.9 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 (1) 3” to 4” S-80 Seamless A106 Gr. B PIPE (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) El’s Tees, B16.11 Threaded Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 150 RF FLANGES A105N, B16.5 2” and above Class 150 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (6) Socketweld 1½” and under Class 800 packing, with nipples API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 A105N body, BB, OS&Y, graphite (6) Socketweld 1½” and under Class 800 packing, with nipples GLOBE VALVES Trim No. 12 A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 Socketweld A105N body, BC, (6) 1½” and under Class 800 CHECK VALVES with nipples Trim No. 10 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) 2” to 4” Class 150 RF Flanged BALL VALVES seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion (6) 6” and above Class 150 RF Flanged mounted,fire safe, API 6D, (7) Trim No. 10Notes: Notes (1) through (10) of 10.4.1 shall apply This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 81 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.4 Line Class: 101CS4DLine Class: 101CS4D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 120 Pressure Rating (bar) (2) 19.6 17.7 16.9 Rating Item Size Type Specification Notes Schedule Up to 2”” S-XXS 3””” S-160 4” S-120 (1) 6” S-80 Seamless A106 Gr. B PIPE (2) 8” to 10” S-60 12” to 16” S-40 18”” S-30 20” and above Calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS El’s Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 1” and above Buttweld A105N, B16.5 FLANGES All Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite (6) 1½” and under Class 150 RF Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 A105N body, BB, OS&Y, graphite (6) 1½” and under Class 150 RF Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 12 1½” and under Class 150 RF Flanged A105N body, BC, Trim No. 10 (6) CHECK VALVES 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 (6) A105N body, floating ball, RTFE (6) 1½” and under Class 150 RF Flanged seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (7)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 82 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.5 Line Class: 103CS1DLine Class: 103CS1D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 51.1 46.6 46.0 Rating Item Size Schedule Type Specification Notes ¾” Sch 160 1” to 2” Sch 80 (1) 3” to 10” S-40 Seamless A106 Gr. B PIPE (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) B16.11 Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 300 RF FLANGES A105N, B16.5 2” and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 300 RF Flanged graphite packing, Trim No. 12 Socketweld (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (7)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 83 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.6 Line Class: 103CS2DLine Class: 103CS2D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 51.1 46.6 46.0 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 (1) Seamless A106 Gr. B PIPE 3” to 4” S-80 (2) 6” to 18” S-40 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) B16.11 Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 300 RF FLANGES A105N, B16.5 2” and above Class 300 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 300 RF Flanged graphite packing, Trim No. 12 Socketweld (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (6) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (7) A216-WCB body, floating ball, RTFE (6) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (7) A216-WCB body, trunnion mounted, (6) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (7)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 84 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.7 Line Class: 106CS2DLine Class: 106CS2D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 102.1 93.2 92.1 Rating Item Size Schedule Type Specification Notes ¾” S-XXS (1) 1” to 2” S-160 Seamless A106 Gr. B PIPE (2) 3” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) B16.11 Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 600 RF FLANGES A105N, B16.5 2” and above Class 600 Weldneck RF (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) 2” and above Class 600 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, (6) 2” and above Class 600 RF Flanged graphite packing, Trim No. 12 Socketweld (6) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 600 RF Flanged A216-WCB body, BC, Trim No. 10 (6) Socketweld A105N body, floating ball, RTFE (7) 1½” and under Class 600 with nipples seats, Trim No. 10, fire safe (6) A216-WCB body, trunnion mounted, (7) BALL VALVES 2” to 4” Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (6) A216-WCB body, trunnion mounted, (7) 6” and above Class 600 RF Flanged fire safe, API 6D, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 85 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.8 Line Class: 209CS2DLine Class: 209CS2D Basic Material: C.S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 900 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 153.2 139.8 138.1 Rating Item Size Schedule Type Specification Notes ¾” S_XXS (1) 1” to 2” S-160 Seamless A106 Gr. B PIPE (2) 3” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Class acc. To Socketweld/ 1½” and under A105N, B16.11 (5) B16.11 Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless A106 Gr. B Swages Sockolets/ Class acc. To MSS Socketweld/ 1½” and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2” and above Buttweld Socketweld 1½” and under Class 900 RTJ FLANGES A105N, B16.5 2” and above Class 900 Weldneck RTJ (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Soft Iron Octagonal Ring B16.20 Socketweld A105N body, WB, OS&Y, graphite (6) 1½” and under Class 1500 with nipples packing, API 602, Trim No.12 A216-WCB, PSB, OS&Y, graphite (6) GATE VALVES 2 to 2½” Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A216-WCB, BB, OS&Y, graphite 3” and above Class 900 RTJ Flanged packing, API 600, Trim No. 12 Socketweld A105N body, WB, OS&Y, graphite (6) 1½” and under Class 1500 with nipples packing, Trim No. 12 A216-WCB body, PSB, OS&Y, (6) GLOBE VALVES 2 to 2½” Class 1500 RTJ Flanged graphite packing, Trim No. 12 A216-WCB body, BB, OS&Y, 3” and above Class 900 RTJ Flanged graphite packing, Trim No. 12 Socketweld (6) 1½” and under Class 1500 A105N body, WC, Trim No. 10 with nipples CHECK VALVES 2 to 2½” Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 10 (6) 3” and above Class 900 RTJ Flanged A216-WCB body, BC, Trim No. 10 Socketweld A105N body, floating ball, RTFE (7) 1½” and under Class 1500 with nipples seats,Trim No. 10, fire safe (6) BALL VALVES 2” to 2½” Class 1500 A216 Gr. WCB body, BB, trunnion (7) RTJ Flanged 3” and above Class 900 mounted, trim 10 (6)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 86 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.9 Line Class: 215CS1DLine Class: 215CS1D Basic Material: C. S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 255.3 233.0 230.2 Rating Item Size Type Specification Notes Schedule Up to 6” S-160 8” to 10” S-140 (1) 12” to 14” S-160 Seamless A106 Gr. B PIPE (2) 16” S-140 18” S-160 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N B16.11 B16.11 El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Weldolets 2” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (8) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite 1½” and under Class 1500 RTJ Flanged (6) packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) Wedge type: OS&Y, PSB, graphite 2” and above Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A105N body, OS&Y, WB, graphite (6) 1½” and under Class 1500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2” and above Class 1500 RTJ Flanged graphite packing, Trim No. 12 1½” and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 10 (6) CHECK VALVES 2” and above Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 87 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.4.10 Line Class: 215CS2DLine Class: 215CS2D Basic Material: C. S. Amine Ser. Max. Temperature: 120°C Stress Relief: PWHTService: Amine Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rat. Class: 1500 RTJ B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%Xray Temperature (°C) (2) -29.0 100 120 Pressure Rating (bar) (2) 255.3 233.0 230.2 Rating Item Size Type Specification Notes Schedule ¾ to 1½” S-XXS 2” to 6” S-160 (1) Seamless A106 Gr. B PIPE 8” S-XXS (2) 10” to 18” S-160 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS Class acc. To 1½” and under Socketweld A105N B16.11 B16.11 El’s Tees, Reducers, Caps, 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Weldolets 2” and above Buttweld A 105N MSS SP 97 FLANGES All Class 1500 Weldneck RTJ A105N, B16.5 (8) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Octagonal Ring, Soft Iron, B16.20. A105N body, OS&Y, WB, graphite (6) 1½” and under Class 1500 RTJ Flanged packing, API 602, Trim No.12 GATE VALVES A216-WCB body, (6) Wedge type: OS&Y, PSB, graphite 2” and above Class 1500 RTJ Flanged packing, API 600, Trim No. 12 A105N body, OS&Y, WB, graphite (6) 1½” and under Class 1500 RTJ Flanged packing, Trim No. 12 GLOBE VALVES A216-WCB body, OS&Y, PSB, (6) 2” and above Class 1500 RTJ Flanged graphite packing, Trim No. 12 1½” and under Class 1500 RTJ Flanged A105N body, WC, Trim No. 10 (6) CHECK VALVES 2” and above Class 1500 RTJ Flanged A216-WCB body, PSC, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.4.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 88 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5 Carbon Steel Flare System Services Line Classes10.5.1 Line Classes Notes The following Notes shall apply to all of the carbon steel classes family (101CH1F) and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (5) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (6) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (7) Flanges Refer to JERES-L-109 for flange material selection. (8) Branch Connections Branch connections shall be of lateral type (45 degrees inclination) as stipulated by JERES-L-310 and JERES-F-007. (9) Piping material shall be furnished in accordance with the requirements of JERES-A-301 (10) Void. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 89 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.2 Line Class: 101CH1FLine Class: 101CH1F Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour Flare Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾” Sch 160 1” to 2” Sch 80 A106 Gr. B or (1) 3” to 10” S-40 Seamless PIPE API 5L Gr. B (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, Class acc. To Socketweld/ 1½” and under A105N, B16.11 (4) Reducers, Caps, B16.11 Threaded Couplings etc. A105N/A234 WPB Special Items. They shall be Socketweld/ Lateral Y Tee 1½” and under designed on a project basis. FEM (8) Buttweld Latrolet (Finite Element Method) analysis required 2” and above Buttweld A234-Gr. WPB, B16.9 (5) A106 Gr. B orNipples and Swage 2” and under Seamless API 5L Gr. B Sockolets/ Socketweld/ 1½” and under Class acc. To MSS A105N MSS SP 97 (4) Threadolets Threaded SP97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 150 A105N, B16.5 FLANGES RF 2” and above Class 150 Weldneck RF A105N, B16.5 (7) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body,BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, 2” and above Class 150 RF Flanged (5) graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 with nipples CHECK VALVES (5) 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No.10 Socketweld A105N body, floating ball, RTFE (5) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (6) A216-WCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A216-WCB body, trunnion mounted, (5) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.5.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 90 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.3 Line Class: 101CH2F Line Class: 101CH2F Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHT Service: Sour Flare Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25 Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 A106 Gr. B or (1) 3” to 4” S-80 Seamless PIPE API 5L Gr. B (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, Class acc. To Socketweld/ 1½” and under A105N, B16.11 (4) Reducers, Caps, B16.11 Threaded Couplings etc. A105N/A234 WPB Special Items. They shall be Socketweld/ Lateral Y Tee 1½” and under designed on a project basis. FEM (8) Buttweld Latrolet (Finite Element Method) analysis required 2” and above Buttweld A234-Gr. WPB, B16.9 (8) Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Sockolets/ Class acc. To MSS Socketweld/ A105N 1½” and under (4) Threadolets SP97 Threaded MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 150 A105N, B16.5 RF FLANGES 2” and above Class 150 Weldneck RF A105N, B16.5 (7) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite (5) packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, 2” and above Class 150 RF Flanged (5) graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No.10 (5) Socketweld A105N body, floating ball, RTFE (5) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (6) A216-WCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A216-WCB body, trunnion mounted, (5) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.5.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 91 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.4 Line Class: 101CH4FLine Class: 101CH4F Basic Material: HIC Resist. C. S. Max. Temperature: 260°C Stress Relief: per CodeService: Sour Flare Code: ASME B31.3 Min. Temperature: -29°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: per Code Temperature (°C) (2) -29 100 200 260 Pressure Rating (bar) (2) 19.6 17.7 13.8 11.7 Rating Item Size Type Specification Notes Schedule Up to 2” S-XXS 3” S-160 4” S-120 (1) 6” S-80 Seamless A106 Gr. B PIPE (2) 8” to 10” S-60 12” to 16” S-40 18” S-30 20” and above Calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, 1” and above Buttweld A105N, B16.11 (4) Reducers, Caps, etc. A105N / A234-Gr. WPB, B16.9 Special Items. They shall be Lateral Y Tee Socketweld/ 1½” and under designed on a project basis. FEM (8) Latrolet Buttweld (Finite Element Method) analysis required Weldolets 1” and above Buttweld A105N MSS SP 97 FLANGES 1” and above Class 150 Weldneck RF A105N MSS SP 97 (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. A105N body, BB, OS&Y, graphite 1½” and under Class 150 RF Flanged (5) packing, API 602, Trim No.12 GATE VALVES A216-WCB body, Wedge type: BB, 2” and above Class 150 RF Flanged OS&Y, graphite packing, (5) API 600, Trim No. 12 A105N body, BB, OS&Y, graphite 1½” and under Class 150 RF Flanged (5) packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing, Trim No. 12 1½” and under Class 150 RF Flanged A105N body, BC, Trim No. 10 CHECK VALVES (5) 2” and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 10 A105N body, floating ball, RTFE (5) 1½” and under Class 150 RF Flanged seats, Trim No. 10, fire s. (6) A216-WCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A216-WCB body, trunnion mounted, (5) 6” and above Class 150 RF Flanged fire safe, API 6D,Trim No. 10 (6)Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 92 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.5 Line Class: 103CH2FLine Class: 103CH2F Basic Material: HIC Resist. C.S. Max. Temperature: 260°C Stress Relief: PWHTService: Sour Flare Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%XRay Temperature (°C) (2) -29.0 100 200 260 Pressure Rating (bar) (2) 51.1 46.6 43.8 41.5 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 (1) 3” to 4” S-80 Seamless A106 Gr. B PIPE (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 42 (3) FITTINGS El’s Tees, Class acc. To 1½” and under Socketweld A105N, B16.11 (4) Reducers, Caps, B16.11 Couplings etc. A105N/A234 WPB Special Items. They shall be Socketweld/ Lateral Y Tee 1½” and under designed on a project basis. FEM (8) Buttweld Latrolet (Finite Element Method) analysis required 2” and above Buttweld A234-Gr. WPB, B16.9 (5) Nipples and A106 Gr. B or 2” and under Seamless Swages API 5L Gr. B Class acc. to MSS A105N Sockolets 1½” and under Socketweld (4) SP97 MSS SP 97 Weldolets 2” and above Buttweld A 105N MSS SP 97 Socketweld 1½” and under Class 300 A105N, B16.5 (7) FLANGES RF 2” and above Class 300 Weldneck RF A105N, B16.5 (7) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, API 602, Trim No.12 GATE VALVES A216-WCB body, 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite (5) packing,API 600, Trim No. 12 Socketweld A105N body, BB, OS&Y, graphite 1½” and under Class 800 (5) with nipples packing, Trim No. 12 GLOBE VALVES A216-WCB body, BB, OS&Y, 2” and above Class 300 RF Flanged (5) graphite packing, Trim No. 12 Socketweld (5) 1½” and under Class 800 A105N body, BC, Trim No. 10 CHECK VALVES with nipples 2” and above Class 300 RF Flanged A216-WCB body, BC, Trim No.10 (5) Socketweld A105N body, floating ball, RTFE (5) 1½” and under Class 300 with nipples seats, Trim No. 10, fire safe (6) A216-WCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A216-WCB body, trunnion mounted, (5) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.5.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 93 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.6 Line Class: 101CA1F Basic Material: HIC Resist. LowLine Class: 101CA1F Max. Temperature: 260°C Stress Relief: PWHT Temperature Carbon SteelService: Sour Flare Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 18.4 17.4 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾” Sch 160 1” to 2” Sch 80 A333 Gr. 6 or (1) 3” to 10” S-40 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded A671 Gr. CC65 Cl. 42 + S2 (3) FITTINGS Class acc. To 1½” and under Socketweld A350 Gr. LF2 CL. 1, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A420 Gr. WPL6, B16.9 (4) Couplings etc. A350 Gr. LF2 CL. 1/ A420 Gr. WPL6 Special Items. They shall be Lateral Y Tee Socketweld/ 1½” and under designed on a project basis. FEM (8) Latrolet Buttweld (Finite Element Method) analysis requiredNipples and Swage 2” and under Seamless A333 Gr. 6 Sockolets 1½” and under Class acc. To MSS Socketweld A350 Gr. LF2 CL. 1 Weldolets 2” and above SP 97 Buttweld 1½” and under Class 150 Socketwd RF (7) FLANGES A350 Gr. LF2 CL. 1, B16.5 2” and above Class 150 Weldneck RF (7) BOLTING A193 B7M stud bolts, semi-finished, heavy pattern with A194-Gr. 2HM heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite pack., API 602, Trim No.12 GATE VALVES A352-LCB body, BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing,API 600, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 800 CHECK VALVES with nipples No. 10 2” and above Class 150 RF Flanged A352-LCB body, BC, Trim No.10 (5) Socketweld A350 Gr. LF2 CL. 1 body, floating (5) 1½” and under Class 300 with nipples ball, RTFE seats, Trim No.10, fire s. (6) A352-LCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A352-LCB body, trunnion mounted, (5) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (6) Socketweld A350 Gr. LF2 CL. 1 body, lubricated, 1½” and under Class 600 (5) with nipples inverted press balan.,BC Trim SS 316 PLUG VALVES A352-LCB body, BC lubricat, inverted 2” and above Class 150 RF Flanged (5) press. Balanc.,API 599, Trim SS 316Notes: Notes (1) through (10) of 10.3.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 94 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.7 Line Class: 101CA2F Basic Material: HIC Resist. LowLine Class: 101CA2F Max. Temperature: 260°C Stress Relief: PWHT Temperature Carbon SteelService: Sour Flare Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -45 100 200 260 Pressure Rating (bar) (2) 18.4 17.4 13.8 11.7 Rating Item Size Schedule Type Specification Notes ¾" S-XXS 1” to 2” S-160 A333 Gr. 6 or (1) 3" to 4” S-80 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 6" to 10” S-40 12" to 18” S-20 20” and above calculate Welded A671 Gr. CC65 Cl. 42 + S2 (3) FITTINGS Class acc. To 1½” and under Socketweld A350 Gr. LF2 CL. 1, B16.11 El’s Tees, B16.11 Reducers, Caps, 2” and above Buttweld A420 Gr. WPL6, B16.9 (4) Couplings etc. A350 Gr. LF2 CL. 1/ A420 Gr. WPL6 Socketweld/ Special Items. They shall be design. Lateral Y Tee 1½” and under (8) Buttweld on a proj. basis. FEM (Finite Element Latrolet Method) analysis required 2” and above Buttweld A420 Gr. WPL6, B16.9 (4)Nipples and Swage 2” and under Seamless A333 Gr. 6 Sockolets 1½” and under Class acc. To MSS Socketweld A350 Gr. LF2 CL. 1 Weldolets 2” and above SP 97 Buttweld 1½” and under Class 150 Socketwd RF (7) FLANGES A350 Gr. LF2 CL. 1, B16.5 2” and above Class 150 Weldneck RF (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite pack., API 602, Trim No.12 GATE VALVES A352-LCB body, BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing,API 600, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2” and above Class 150 RF Flanged (5) packing, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 800 CHECK VALVES with nipples No. 10 2” and above Class 150 RF Flanged A352-LCB body, BC, Trim No.10 (5) Socketweld A350 Gr. LF2 CL. 1 body, floating (5) 1½” and under Class 300 with nipples ball, RTFE seats, Trim No.10, fire s. (6) A352-LCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 150 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A352-LCB body, trunnion mounted, (5) 6” and above Class 150 RF Flanged fire safe, API 6D, Trim No. 10 (6) Socketweld A350 Gr. LF2 CL. 1 body, lubricated, 1½” and under Class 600 (5) with nipples inverted press balan.,BC Trim SS 316 PLUG VALVES A352-LCB body, BC lubricat, inverted 2” and above Class 150 RF Flanged (5) press. balanc., API 599, Trim SS 316Notes: Notes (1) through (10) of 10.5.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 95 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.5.8 Line Class: 103CA2F Basic Material: HIC Resist. LowLine Class: 103CA2F Max. Temperature: 260°C Stress Relief: PWHT Temperature C.S.Service: Sour Flare Code: ASME B31.3 Min. Temperature: -45.5°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%XRay Temperature (°C) (2) -45.5 100 200 260 Pressure Rating (bar) (2) 48.0 45.3 42.5 40.2 Rating Item Size Schedule Type Specification Notes ¾” S-XXS 1” to 2” S-160 A333 Gr. 6 or (1) 3” to 4” S-80 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 6” to 10” S-40 12” to 18” S-20 20” and above calculate Welded A671 Gr. CC65 Cl. 42 + S2 (3) FITTINGS El’s Tees, Class acc. To 1½” and under Socketweld A350 Gr. LF2 CL. 1, B16.11 (4) Reducers, Caps, B16.11 Couplings etc. A350 Gr. LF2 CL. 1/ A420 Gr. WPL6, B16.11. Special Items. They shall be Socketweld/ Lateral Y Tee 1½” and under designed on a project basis. FEM (8) Buttweld Latrolet (Finite Element Method) analysis required 2” and above Buttweld A420 Gr. WPL6, B16.9 (4) Nipples and A333 Gr. 6 or 2” and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Class acc. to MSS A350 Gr. LF2 CL. 1 Sockolets 1½” and under Socketweld (4) SP97 MSS SP 97 Weldolets 2” and above Buttweld A350 Gr. LF2 CL. 1 MSS SP 97 Socketweld 1½” and under Class 300 A350 Gr. LF2 CL. 1, B16.5 (7) FLANGES RF 2” and above Class 300 Weldneck RF A350 Gr. LF2 CL. 1, B16.5 (7) BOLTING A320 L7 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite pack., API 602, Trim No.12 GATE VALVES A352-LCB body, 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite (5) packing,API 600, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½” and under Class 800 (5) with nipples graphite packing, Trim No. 12 GLOBE VALVES A352-LCB body, BB, OS&Y, graphite 2” and above Class 300 RF Flanged (5) packing, Trim No. 12 Socketweld A350 Gr. LF2 CL. 1 body, BC, Trim (5) 1½” and under Class 800 CHECK VALVES with nipples No. 10 2” and above Class 300 RF Flanged A352-LCB body, BC, Trim No.10 (5) Socketweld A350 Gr. LF2 CL. 1 body, floating (5) 1½” and under Class 300 with nipples ball, RTFE seats, Trim No. 10, fire s. (6) A352-LCB body, floating ball, RTFE (5) BALL VALVES 2” to 4” Class 300 RF Flanged seats, fire safe, API 6D, Trim No. 10 (6) A352-LCB body, trunnion mounted, (5) 6” and above Class 300 RF Flanged fire safe, API 6D, Trim No. 10 (6)Notes: Notes (1) through (10) of 10.5.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 96 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.6 Carbon Steel Boiler Piping Services Line Classes10.6.1 Line Classes Notes The following Notes shall apply to all of this carbon steel classes family and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.1, Table A-1. (3) Seamless or double-arch-welded, full-penetration straight welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 97 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.6.2 Line Class: 101CS1BLine Class: 101CS1B Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: ASME B31.1 Code: ASME B31.1 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Schedule Notes Up to 2” Sch 80 (1) PIPE 3” to 10” Sch 40 Seamless SA106 Gr. B (2) 12” to 24” 6.35mm as minimum FITTINGS Socketweld/ 1½” and under Class 3000 SA105N, B16.11 (5) Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld SA234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Sch 80 Seamless SA106 Gr. B Swages Sockolets/ Socketweld/ SA105N 1½” and under Class 3000 (4) Threadolets Threaded MSS SP 97 Weldolets 2” and above Buttweld SA105N MSS SP 97 Socketweld 1½” and under Class 150 SA105N, B16.5 RF FLANGES 2” and above Class 150 Weldneck RF SA105N, B16.5 (8) BOLTING SA193 B7 stud bolts, semi-finished, heavy pattern with SA194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ SA105N body, BB, OS&Y, graphite 1½” and under Class 800 (6) Threaded packing, API 602, Trim No.8 GATE VALVES SA216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 Socketweld/ SA105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES SA216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½” and under Class 800 SA105N body, BC, Trim No. 1 CHECK VALVES Threaded 2” and above Class 150 RF Flanged SA216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (8) of 10.6.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 98 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.6.3 Line Class: 101CS2BLine Class: 101CS2B Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: ASME B31.1 Code: ASME B31.1 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Schedule Notes ¾” Sch 160 1” to 2” Sch 80 (1) PIPE Seamless SA106 Gr. B 3” to 10” S-40 (2) 12” to 24” S-20 FITTINGS Class acc. To Socketweld/ 1½” and under SA105N, B16.11 (5) B16.11 Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld SA234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless SA106 Gr. B Swages Sockolets/ Class. Acc. To MSS Socketweld/ SA105N 1½” and under (4) Threadolets SP97 Threaded MSS SP 97 Weldolets 2” and above Buttweld SA105N MSS SP 97 Socketweld 1½” and under Class 150 SA105N, B16.5 RF FLANGES 2” and above Class 150 Weldneck RF SA105N, B16.5 (8) BOLTING SA193 B7 stud bolts, semi-finished, heavy pattern with SA194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ SA105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, API 602, Trim No.8 GATE VALVES SA216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 Socketweld/ SA105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES SA216-WCB body, BB, OS&Y, (6) 2” and above Class 150 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½” and under Class 800 SA105N body, BC, Trim No. 1 CHECK VALVES Threaded 2” and above Class 150 RF Flanged SA216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (8) of 10.6.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 99 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.6.4 Line Class: 103CS2BLine Class: 103CS2B Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: ASME B31.1 Code: ASME B31.1 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 51.1 46.6 43.8 39.8 36.4 28.8 Rating Item Size Type Specification Notes Schedule ¾” S-XXS 1” to 2” S-160 (1) PIPE 3” to 4” S-80 Seamless SA106 Gr. B (2) 6” to 18” S-40 20” and above calculate FITTINGS Socketweld/ 1½” and under SA105N, B16.11 (5) Threaded El’s Tees, Reducers, Caps, 2” and above Buttweld SA234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2” and under Seamless SA106 Gr. B Swages Sockolets/ Socketweld/ SA105N 1½” and under (4) Threadolets Threaded MSS SP 97 Weldolets 2” and above Buttweld SA 105N MSS SP 97 Socketweld 1½” and under Class 300 SA105N, B16.5 RF FLANGES 2” and above Class 300 Weldneck RF SA105N, B16.5 (8) BOLTING SA193 B7 stud bolts, semi-finished, heavy pattern with SA194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld/ SA105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, API 602, Trim No.8 GATE VALVES SA216-WCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 Socketweld/ SA105N body, BB, OS&Y, graphite (6) 1½” and under Class 800 Threaded packing, Trim No. 8 GLOBE VALVES SA216-WCB body, BB, OS&Y, (6) 2” and above Class 300 RF Flanged graphite packing, Trim No. 8 Socketweld/ (6) 1½” and under Class 800 SA105N body, BC, Trim No. 1 CHECK VALVES Threaded 2” and above Class 300 RF Flanged SA216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (8) of 10.6.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 100 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.6.5 Line Class: 101CJ1BLine Class: 101CJ1B Basic Material: 1.25 Cr – 0.5 Mo Max. Temperature: 538°C Stress Relief: per CodeService: ASME B31.1 Code: ASME B31.1 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: per Code Temperature (°C) (2) -29.0 150 250 350 450 538 Pressure Rating (bar) (2) 19.8 15.8 12.1 8.4 4.6 1.4 Rating Item Size Type Specification Notes Schedule ¾” S-160 1" to 2" S-80 (1) PIPE 3" to 10” S-40 Seamless SA335 Gr. P11 (2) 12” to 18” S-20 20” and above calculate FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 SA182 Gr. F11, B16.11 (5) Threaded Els Tees, Reducers, Caps, SA234 Gr. WP11 Cl. 1 Couplings etc. 2" and above Buttweld (5) Seamless/Welded, B16.9 Nipples and 2" and under Seamless SA335 Gr. P11 Swages Sockolets/ Class acc. to MSS Socketweld/ SA182 Gr. F11 Cl. 2, 1½" and under (4) Threadolets SP97 Threaded MSS-SP97 SA182 Gr. F11 Cl. 2, Weldolets 2" and above Buttweld MSS-SP97 Socketweld 1½" and under Class 150 SA182 Gr. F11 Cl. 2, B16.5 RF FLANGES 2" and above Class 150 Weldneck RF SA182 Gr. F11 Cl. 2, B16.5 (8) BOLTING SA193 B16 stud bolts, heavy pattern with SA194 4 heavy hex nuts Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring and SS 316 inner GASKETS ring per B16.20. Socketweld SA182 Gr. F11 Cl. 2 body, BB, OS&Y, (6) 1½" and under Class 800 with nipples graphite packing, API 602, Trim No. 8 GATE VALVES SA217 Gr. WC6 body, (6) 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing,API 600, Trim No. 8 Socketweld SA182 Gr. F11 Cl. 2 body, BB, OS&Y, (6) 1½" and under Class 150 with nipples graphite packing, Trim No. 8 GLOBE VALVES SA217 Gr. WC6, BB, OS&Y, graphite (6) 2" and above Class 150 RF Flanged packing, Trim No. 8 Socketweld SA182 Gr. F11 Cl. 2 body, BC, (6) 1½" and under Class 800 CHECK VALVE with nipples Trim No. 1 2" and above Class 150 RF Flanged SA217 Gr. WC6 body, BC, Trim No. 1 (6)Notes: Notes (1) through (8) of 10.6.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 101 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7 Carbon & Alloy Steel Piping Catalyst & Slurry Services Line Classes10.7.1 Line Classes Notes The following Notes shall apply to all of this carbon steel classes family and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: Piping schedules indicated include corrosion and erosion allowances due to the process catalyst flow. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (4) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (5) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (6) Flanges Refer to JERES-L-109 for flange material selection. (7) Rating of flanges shall be in accordance with ASME B16.5 pressure class. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 102 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.2 Line Class: 401CS1ELine Class: 401CS1E Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 CF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A106 Gr. B (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WPB, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 105N MSS SP 97 Compact A105N, B16.5, Norsok Std or FLANGES All Class 150 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard Compact A216-WCB body, graphite packing, BALL VALVES All Class 150 (4) (5) Flanged Conn 316 Ball, Metal seats, fire safe Compact A216-WCB body, graphite packing,Vee BALL VALVES All Class 150 (4) (5) Flanged Conn 316 (317) Ball, Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 103 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.3 Line Class: 401CS2ELine Class: 401CS2E Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A106 Gr. B (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WPB, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 105N MSS SP 97 Compact A105N, B16.5, Norsok Std or FLANGES All Class 150 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard Compact A216-WCB body, graphite packing, BALL VALVES All Class 150 (4) (5) Flanged Conn 316 Ball, Metal seats, fire safe Compact A216-WCB body, graphite packing,Vee BALL VALVES All Class 150 (4) (5) Flanged Conn 316 (317) Ball, Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 104 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.4 Line Class: 403CS1ELine Class: 403CS1E Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A106 Gr. B (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WPB, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 105N MSS SP 97 Compact A105N, B16.5, Norsok Std or FLANGES All Class 300 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard Compact A216-WCB body, graphite packing, BALL VALVES All Class 300 (4) (5) Flanged Conn 316 Ball, Metal seats, fire safe Compact A216-WCB body, graphite packing,Vee BALL VALVES All Class 300 (4) (5) Flanged Conn 316 (317) Ball, Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 105 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.5 Line Class: 403CS2ELine Class: 403CS2E Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 100 200 300 375 425 Pressure Rating (bar) (2) 19.6 17.7 13.8 10.2 7.4 5.5 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A106 Gr. B (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WPB, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 105N MSS SP 97 Compact A105N, B16.5, Norsok Std or FLANGES All Class 300 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard Compact A216-WCB body, graphite packing, BALL VALVES All Class 300 (4) (5) Flanged Conn 316 Ball, Metal seats, fire safe Compact A216-WCB body, graphite packing,Vee BALL VALVES All Class 300 (4) (5) Flanged Conn 316 (317) Ball, Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 106 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.6 Line Class: 406CS2ELine Class: 406CS2E Basic Material: Carbon Steel Max. Temperature: 425°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 100 200 300 375 425 Pressure Rating (bar) (2) 102.1 93.2 87.6 79.6 72.7 57.5 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A106 Gr. B (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WPB, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 105N MSS SP 97 Compact A105N, B16.5, Norsok Std or FLANGES All Class 600 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard Compact A216-WCB body, graphite packing, BALL VALVES All Class 600 (4) (5) Flanged Conn 316 Ball, Metal seats, fire safe Compact A216-WCB body, graphite packing,Vee BALL VALVES All Class 600 (4) (5) Flanged Conn 316 (317) Ball, Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 107 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.7 Line Class: 403CJ2ELine Class: 403CJ2E Basic Material: 1.25 Cr – 0.5 Mo Max. Temperature: 590°C Stress Relief: PWHTService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 200 300 400 500 590 Pressure Rating (bar) (2) 51.7 48.0 42.9 36.5 25.7 7.2 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A335 Gr. P11 (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WP11, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F11 Cl. 2 MSS SP 97 Compact A 182 Gr. F11 Cl. 2, B16.5, Norsok FLANGES All Class 300 (6) Flanged Conn Std or equivalent BOLTING A193 B16 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F11 Cl. 2/A217-WC6 body, Compact BALL VALVES All Class 300 graphite packing, 316 Ball, Metal (4) (5) Flanged Conn seats, fire safe A 182 Gr. F11 Cl. 2/A217-WC6 body, CompactVee BALL VALVES All Class 300 graphite packing, 316 (317) Ball, (4) (5) Flanged Conn Metal seats, fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 108 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.8 Line Class: 401CL2ELine Class: 401CL2E Basic Material: 5 Cr – 0.5 Mo Max. Temperature: 538°C Stress Relief: PWHTService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 150 250 350 450 538 Pressure Rating (bar) (2) 20.0 15.8 12.1 8.4 4.6 1.4 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A335 Gr. P5 (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WP5, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F5 MSS SP 97 Compact A 182 Gr. F5, B16.5, Norsok Std or FLANGES All Class 150 (6) Flanged Conn equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F5/A217-C5 body, graphite Compact BALL VALVES All Class 150 packing, 316 Ball, Metal seats, fire (4) (5) Flanged Conn safe A 182 Gr. F5/A217-C5 body, graphite CompactVee BALL VALVES All Class 150 packing, 316 (317) Ball, Metal seats, (4) (5) Flanged Conn fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 109 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.9 Line Class: 403CL2ELine Class: 403CL2E Basic Material: 5 Cr – 0.5 Mo Max. Temperature: 590°C Stress Relief: PWHTService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 250 350 450 550 590 Pressure Rating (bar) (2) 51.7 46.3 40.3 33.7 12.0 7.3 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A335 Gr. P5 (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WP5, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F5 MSS SP 97 Compact A 182 Gr. F5, B16.5, Norsok Std or FLANGES All Class 300 (6) Flanged Conn equivalent BOLTING A193 B16 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F5/A217-C5 body, graphite Compact BALL VALVES All Class 300 packing, 316 Ball, Metal seats, fire (4) (5) Flanged Conn safe A 182 Gr. F5/A217-C5 body, graphite CompactVee BALL VALVES All Class 300 packing, 316 (317) Ball, Metal seats, (4) (5) Flanged Conn fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 110 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.10 Line Class: 406CL2ELine Class: 406CL2E Basic Material: 5 Cr – 0.5 Mo Max. Temperature: 590°C Stress Relief: PWHTService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 CF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29.0 250 350 450 550 590 Pressure Rating (bar) (2) 103.4 92.7 80.4 67.7 24.1 14.6 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A335 Gr. P5 (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A234-Gr. WP5, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F5 MSS SP 97 Compact A 182 Gr. F5, B16.5, Norsok Std or FLANGES All Class 600 (6) Flanged Conn equivalent BOLTING A193 B16 stud bolts, semi-finished, heavy pattern with A194-Gr. 4 heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F5/A217-C5 body, graphite Compact BALL VALVES All Class 600 packing, 316 Ball, Metal seats, fire (4) (5) Flanged Conn safe A 182 Gr. F5/A217-C5 body, graphite CompactVee BALL VALVES All Class 600 packing, 316 (317) Ball, Metal seats, (4) (5) Flanged Conn fire safeNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 111 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.11 Line Class: 403SC0ELine Class: 403SC0E Basic Material: SS 304H Max. Temperature: 538°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 0.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -40 150 250 350 450 538 Pressure Rating (bar) (2) 49.6 37.0 32.5 29.6 27.4 24.4 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A312 Gr. TP 304H (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A403-Gr. WP304H, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F304H MSS SP 97 Compact A 182 Gr. F304H, B16.5, Norsok Std FLANGES All Class 300 (6) Flanged Conn or equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F304H /A351 Gr.CF8- Compact body, graphite packing, 316 Ball, BALL VALVES All Class 300 (4) (5) Flanged Conn Metal seats, fire safe, carbon content 0.04% as minimum A 182 Gr. F304H /A351 Gr.CF8- Compact body, graphite packing, 316 (317)Vee BALL VALVES All Class 300 (4) (5) Flanged Conn Ball, Metal seats, fire safe, carbon content 0.04% as minimumNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 112 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.7.12 Line Class: 403SC1ELine Class: 403SC1E Basic Material: SS 304H Max. Temperature: 538°C Stress Relief: Per CodeService: Catalyst & Slurry Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 CF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -40 150 250 350 450 538 Pressure Rating (bar) (2) 49.6 37.0 32.5 29.6 27.4 24.4 Rating Item Size Type Specification Notes Schedule (1) PIPE Up to 10” S-XXS Seamless A312 Gr. TP 304H (2) FITTINGS El’s Tees, 2” and above S-XXS Buttweld A403-Gr. WP304H, B16.9 (3) Reducers, Caps, etc. Weldolets 2” and above S-XXS Buttweld A 182 Gr. F304H MSS SP 97 Compact A 182 Gr. F304H, B16.5, Norsok Std FLANGES All Class 300 (6) Flanged Conn or equivalent BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Stainless steel metallic seal ring manufacturer standard A 182 Gr. F304H /A351 Gr.CF8- Compact body, graphite packing, 316 Ball, BALL VALVES All Class 300 (4) (5) Flanged Conn Metal seats, fire safe, carbon content 0.04% as minimum A 182 Gr. F304H /A351 Gr.CF8- Compact body, graphite packing, 316 (317)Vee BALL VALVES All Class 300 (4) (5 Flanged Conn Ball, Metal seats, fire safe, carbon content 0.04% as minimumNotes: Notes (1) through (7) of 10.7.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 113 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8 Carbon Steel Caustic Services Line Classes10.8.1 Line Classes Notes The following Notes shall apply to all of this carbon steel classes family and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with NACE RP0403. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 114 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.2 Line Class: 101CS1CLine Class: 101CS1C Basic Material: C.S. Caustic Max. Temperature: 76°C Stress Relief: PWHTService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 76 Pressure Rating (bar) (2) 19.6 18.4 Rating Item Size Type Specification Notes Schedule ¾" Sch160 1" to 2" Sch 80 (1) Seamless A106 Gr. B PIPE 3" to 10” S-40 (2) 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 150 A105N, B16.5 RF FLANGES 2" and above Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, PTFE 1½" and under Class 800 with nipples packing, trim NO. 9 GLOBE VALVES (6) A216-WCB body, BB, OS&Y, PTFE 2" and above Class 150 RF Flanged packing, Trim NO. 9 Socketweld A105N body, BC, PTFE gasket, trim 1½" and under Class 800 with nipples NO. 9 CHECK VALVES (6) A216-WCB body, BC, PTFE gasket, 2" and above Class 150 RF Flanged Trim NO. 9 Socketweld A105N body, BB, OS&Y, PTFE (6) 1½” and under Class 800 with nipples packing, API 602, Trim NO. 9 GATE VALVES A216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A105N body, API 599, RTFE Sleeve 1½" and under Class 600 with nipples and Packing PLUG VALVES (6) A216-WCB body, API 599, RTFE 2" and above Class 150 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 115 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.3 Line Class: 101CS2CLine Class: 101CS2C Basic Material: C.S. Caustic Max. Temperature: 76°C Stress Relief: PWHTService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 76 Pressure Rating (bar) (2) 19.6 18.4 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1” to 2” S-160 (1) 3" to 4” S-80 Seamless A106 Gr. B PIPE (2) 6" to 10” S-40 12" to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 150 A105N, B16.5 RF FLANGES 2" and above Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, PTFE 1½" and under Class 800 with nipples packing, trim NO. 9 GLOBE VALVES (6) A216-WCB body, BB, OS&Y, PTFE 2" and above Class 150 RF Flanged packing, Trim NO. 9 Socketweld A105N body, BC, PTFE gasket, trim 1½" and under Class 800 with nipples NO. 9 CHECK VALVES (6) A216-WCB body, BC, PTFE gasket, 2" and above Class 150 RF Flanged Trim NO. 9 Socketweld A105N body, BB, OS&Y, PTFE (6) 1½” and under Class 800 with nipples packing, API 602, Trim NO. 9 GATE VALVES A216-WCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A105N body, API 599, RTFE Sleeve 1½" and under Class 600 with nipples and Packing PLUG VALVES (6) A216-WCB body, API 599, RTFE 2" and above Class 150 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 116 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.4 Line Class: 103CS1CLine Class: 103CS1C Basic Material: C.S. Caustic Max. Temperature: 76°C Stress Relief: PWHTService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 76 Pressure Rating (bar) (2) 51.1 48.3 Rating Item Size Type Specification Notes Schedule ¾" Sch 160 1" to 2" Sch 80 (1) 3" to 10” S-40 Seamless A106 Gr. B PIPE (2) 12” to 14” S-STD 16” to 18” S-XS 20” and above calculate Welded A672 Gr. C65 Cl. 22 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 300 A105N, B16.5 FLANGES RF 2" and above Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, PTFE 1½" and under Class 800 with nipples packing, trim NO. 9 GLOBE VALVES (6) A216-WCB body, BB, OS&Y, PTFE 2" and above Class 300 RF Flanged packing, Trim NO. 9 Socketweld A105N body, BC, PTFE gasket, trim 1½" and under Class 800 with nipples NO. 9 CHECK VALVES (6) A216-WCB body, BC, PTFE gasket, 2" and above Class 300 RF Flanged Trim NO. 9 Socketweld A105N body, BB, OS&Y, PTFE (6) 1½” and under Class 800 with nipples packing, API 602, Trim NO. 9 GATE VALVES A216-WCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A105N body, API 599, RTFE Sleeve 1½" and under Class 600 with nipples and Packing PLUG VALVES (6) A216-WCB body, API 599, RTFE 2" and above Class 300 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 117 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.5 Line Class: 103CS2CLine Class: 103CS2C Basic Material: C.S. Caustic Max. Temperature: 76°C Stress Relief: PWHTService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -29 76 Pressure Rating (bar) (2) 51.1 48.3 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1" to 2" S-160 (1) Seamless A106 Gr. B PIPE 3" to 4” S-80 (2) 6” to 18” S-40 20” and above calculate welded A672 Gr. C65 Cl. 22 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A105N, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A234-Gr. WPB, B16.9 (5) Couplings etc. Nipples and 2" and under Seamless A106 Gr. B Swages Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A105N (4) Threadolets SP97 Threaded MSS-SP97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 300 A105N, B16.5 FLANGES RF 2" and above Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A105N body, BB, OS&Y, graphite 1½" and under Class 800 with nipples packing, Trim NO. 9 GLOBE VALVES (6) A216-WCB body, BB, OS&Y, graphite 2" and above Class 300 RF Flanged packing, Trim NO. 9 Socketweld 1½" and under Class 800 A105N body, BC, Trim NO. 9 CHECK VALVES with nipples (6) 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim NO. 9 Socketweld A105N body, BB, OS&Y, PTFE (6) 1½” and under Class 800 with nipples packing, API 602, Trim NO. 9 GATE VALVES A216-WCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A105N body, API 599, RTFE Sleeve 1½" and under Class 600 with nipples and Packing PLUG VALVES (6) A216-WCB body, API 599, RTFE 2" and above Class 300 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 118 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.6 Line Class: 101CA2C Base Material: Low Temp C.S.Line Class: 101CA2C Max. Temperature: 76°C Stress Relief: PWHT CausticService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 76 Pressure Rating (bar) (2) 18.4 17.8 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1” to 2” S-160 A333 Gr. 6 or (1) 3" to 4” S-80 Seamless PIPE API 5L Gr. B + Impact Test at -45°C (2) 6" to 10” S-40 12" to 18” S-20 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A350 Gr. LF2 CL. 1, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 2" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A350 Gr. LF2 CL. 1, (4) Threadolets SP97 Threaded MSS SP 97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 150 A350 Gr. LF2 CL. 1, B16.5 FLANGES RF 2" and above Class 150 Weldneck RF A350 Gr. LF2 CL. 1, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 with nipples PTFE packing, trim NO. 9 GLOBE VALVES (6) A352-LCB body, BB, OS&Y, PTFE 2" and above Class 150 RF Flanged packing, Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, BC, PTFE 1½" and under Class 800 with nipples gasket, trim NO. 9 CHECK VALVES (6) A352-LCB body, BC, PTFE packing, 2" and above Class 150 RF Flanged Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, (6) 1½” and under Class 800 with nipples PTFE gasket, API 602, Trim NO. 9 GATE VALVES A352-LCB body, (6) 2” and above Class 150 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, API 599, 1½" and under Class 600 with nipples RTFE Sleeve and Packing PLUG VALVES (6) A352-LCB body, API 599, RTFE 2" and above Class 150 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 119 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.8.7 Line Class: 103CA2C Base Material: Low Temp C.S.Line Class: 103CA2C Max. Temperature: 76°C Stress Relief: PWHT CausticService: Caustic 50% max Code: ASME B31.3 Min. Temperature: -45°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Per Code Temperature (°C) (2) -45 76 Pressure Rating (bar) (2) 48.0 46.4 Rating Item Size Type Specification Notes Schedule ¾" S-XXS 1" to 2" S-160 A333 Gr. 6 or (1) Seamless PIPE 3" to 4” S-80 API 5L Gr. B + Impact Test at -45°C (2) 6” to 18” S-40 20” and above calculate Welded A671 Gr. CC65 Cl. 12 + S2 (3) FITTINGS Socketweld/ 1½" and under Class acc. to B16.11 A350 Gr. LF2 CL. 1, B16.11 (5 Threaded Els Tees, Reducers, Caps, 2" and above Buttweld A420 Gr. WPL6, B16.9 (5) Couplings etc. Nipples and A333 Gr. 6 or 2" and under Seamless Swages API 5L Gr. B + Impact Test at -45°C Sockolets/ Class acc. to MSS Socketweld/ 1½" and under A350 Gr. LF2 CL. 1, (4) Threadolets SP97 Threaded MSS SP 97 Weldolets 2" and above Buttweld Socketweld 1½" and under Class 300 A350 Gr. LF2 CL. 1, B16.5 FLANGES RF 2" and above Class 300 Weldneck RF A350 Gr. LF2 CL. 1, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Spiral-wound, 316 SS windings, flexible graphite filled with carbon steel outer ring, per B16.20. Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, 1½" and under Class 800 with nipples PTFE packing, trim NO. 9 GLOBE VALVES (6) A352-LCB body, BB, OS&Y, PTFE 2" and above Class 300 RF Flanged packing, Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, BC, PTFE 1½" and under Class 800 with nipples gasket, trim NO. 9 CHECK VALVES (6) A352-LCB body, BC, PTFE gasket, 2" and above Class 300 RF Flanged Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, BB, OS&Y, (6) 1½” and under Class 800 with nipples PTFE packing, API 602, Trim NO. 9 GATE VALVES A352-LCB body, (6) 2” and above Class 300 RF Flanged Wedge type: BB, OS&Y,PTFE packing,API 600, Trim NO. 9 Socketweld A350 Gr. LF2 CL. 1 body, API 599, 1½" and under Class 600 with nipples RTFE Sleeve and Packing PLUG VALVES (6) A352-LCB body, API 599, RTFE 2" and above Class 300 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.8.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 120 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.9 Carbon Steel for Sulfuric Acid Services Line Classes10.9.1 Line Classes Notes The following Notes shall apply to all of this carbon steel classes family and shall be considered as an integral part of the individual line class. Notes: (1) Corrosion Allowance: When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Seal Welding Refer to JERES-L-110 for seal welding requirement of threaded connections. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 121 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.9.2 Line Class: 101CS2ALine Class: 101CS2A Base Material: Carbon Steel Max. Temperature: 80°C Stress Relief: per CodeService: Sulfuric Acid Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 80 Pressure Rating (bar) (2) 17.2 14.1 Rating Item Size Type Specification Notes Schedule 2" to 3" Sch 160 (1) PIPE 4" to 6” Sch 80 Seamless A106 Gr. B (2) 8” to 12” Sch 40 FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, Couplings etc. Weldolets 2" and above Buttweld A105N MSS-SP97 FLANGES All Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Flat Gasket PTFE (Gylon) B16.21 A351 CN7M, BB, OS&Y, Trim 316, GATE VALVE 2" and under Class 150 RF Flanged (6) PTFE Gask&Pack A351 CN7M body, BB, OS&Y, PTFE (6) GLOBE VALVES All Class 150 RF Flanged Gask&Pack, Trim No. 13 A351 CN7M body, BC, Trim No. 13, (6) CHECK VALVES All Class 150 RF Flanged PTFE Gask A351 CN7M body, API 599, PTFE (6) PLUG VALVES All Class 150 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.9.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 122 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.9.3 Line Class: 101CS3ALine Class: 101CS3A Base Material: Carbon Steel Max. Temperature: 80°C Stress Relief: per CodeService: Sulfuric Acid Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 80 Pressure Rating (bar) (2) 17.2 14.1 Rating Item Size Type Specification Notes Schedule 2" to 3" S-XXS 4" to 6” S-160 (1) PIPE Seamless A106 Gr. B 8” to 10” S-80 (2) 12” to 14” S-60 FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, Couplings etc. Weldolets 2" and above Buttweld A105N MSS-SP97 FLANGES All Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Flat Gasket PTFE (Gylon) B16.21 A351 CN7M, BB, OS&Y, Trim 316, (6) GATE VALVE 2" and under Class 150 RF Flanged PTFE Gask&Pack A351 CN7M body, BB, OS&Y, PTFE (6) GLOBE VALVES All Class 150 RF Flanged Gask&Pack, Trim No. 13 A351 CN7M body, BC, Trim No. 13, (6) CHECK VALVES All Class 150 RF Flanged PTFE Gask A351 CN7M body, API 599, PTFE (6) PLUG VALVES All Class 150 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.9.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 123 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.9.4 Line Class: 103CS2ALine Class: 103CS2A Base Material: Carbon Steel Max. Temperature: 80°C Stress Relief: per CodeService: Sulfuric Acid Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 80 Pressure Rating (bar) (2) 40.0 36.9 Rating Item Size Type Specification Notes Schedule 2" S-XXS (1) PIPE 3" to 4” S-160 Seamless A106 Gr. B (2) 6” to 18” S-80 FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, Couplings etc. Weldolets 2" and above Buttweld A105N MSS-SP97 FLANGES All Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Flat Gasket PTFE (Gylon) B16.21 A351 CN7M, BB, OS&Y, Trim 316, (6) GATE VALVE 2" and under Class 300 RF Flanged PTFE Gask&Pack A351 CN7M body, BB, OS&Y, PTFE (6) GLOBE VALVES All Class 300 RF Flanged Gask&Pack, Trim No. 13 A351 CN7M body, BC, Trim No. 13, (6) CHECK VALVES All Class 300 RF Flanged PTFE Gask A351 CN7M body, API 599, PTFE (6) PLUG VALVES All Class 300 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.9.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 124 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.9.5 Line Class: 103CS3ALine Class: 103CS3A Base Material: Carbon Steel Max. Temperature: 80°C Stress Relief: per CodeService: Sulfuric Acid Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 4.5 mm Temperature-Pressure: Per Code Examination: Welds 100%xray Temperature (°C) (2) -29.0 80 Pressure Rating (bar) (2) 40.0 36.9 Rating Item Size Type Specification Notes Schedule 1½” S-XXS 2" to 3" S-160 4" to 6” S-80 (1) PIPE Seamless A106 Gr. B 8” to 10” S-60 (2) 12” to 14” S-XS 16” to 18” S-60 FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, Couplings etc. Weldolets 2" and above Buttweld A105N MSS-SP97 FLANGES All Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts. GASKETS Flat Gasket PTFE (Gylon) B16.21 A351 CN7M, BB, OS&Y, Trim 316, (6) GATE VALVE 2" and under Class 300 RF Flanged PTFE Gask&Pack A351 CN7M body, BB, OS&Y, PTFE (6) GLOBE VALVES All Class 300 RF Flanged Gask&Pack, Trim No. 13 A351 CN7M body, BC, Trim No. 13, (6) CHECK VALVES All Class 300 RF Flanged PTFE Gask A351 CN7M body, API 599, PTFE (6) PLUG VALVES All Class 300 RF Flanged Sleeve and PackingNotes: Notes (1) through (8) of 10.9.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 125 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10 Carbon Steel for Hydrogen Services Line Classes10.10.1 Line Classes Notes The following Notes shall apply to all of the carbon steel classes family (101CS1H) and shall be considered as an integral part of the individual line class. Notes: (1) Material and Corrosion Allowance: All carbon steel piping shall be killed carbon steel. When a small decrease in corrosion allowance would permit the use of the nearest minimum pipe schedule, approval must be obtained from the Company. (2) For hydrogen service, refer to API-941 for temperature limits of material at applicable hydrogen partial pressure. Service temperatures and material grade limits shall be in accordance with B31.3, Table A-1. (3) Electric welding process, double-welded, full-penetration straight welds. (4) Seal Welding Threaded and socket welded connections are not allowed. (5) Fittings Thickness Schedule of fittings and weldneck flanges shall be same as the pipe. Threaded connections only allowed downstream of vents, drains, hydrotest connections, and instrument take-offs. Threaded Olets only allowed for thermowell and hydrotest connections. (6) Valves Non-Metallic Components: Where non-metallic seats, seals, liners etc. are used, the manufacturers pressure/temperature ratings shall limit the service of this class. If seal welding is required, threaded end valves shall have extended bodies to prevent damage due to welding heat. Metallic components may be used to overpass the pressure/temperature limits of the non-metallic ones. (7) Valve Trim Refer to the applicable JERMS and JERES-L-108 for trim selection. (8) Flanges Refer to JERES-L-109 for flange material selection. Flange connections shall be avoided as possible and replaced with buttwelded connections (9) Minimum line size shall be of 1” for line classes with 4.5 and 6.0 mm of corrosion allowance. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 126 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.2 Line Class: 101CS1HLine Class: 101CS1H Basic Material: C. S. H2 serv. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29 100 200 232 Pressure Rating (bar) (2) 19.6 17.7 13.8 12.7 Rating Item Size Type Specification Schedule Notes 1" to 2" Sch 80 (1) 3" to 10” S-40 Seamless A106 Gr. B PIPE (2) 12” to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 2" and above Buttweld A105N, B16.5 FLANGES All Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts GASKETS SS316 Metal grooved gasket with flexible graphite layer is preferred (Kammprofile and equivalent) A105N body, BB, OS&Y, graphite 1½" and under Class 150 RF Flanged (6) packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 150 RF Flanged packing,Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (6) 2" and above Class 150 RF Flanged packing, Trim No. 8 1½" and under Class 150 RF Flanged A105N body, BC, Trim No. 1 (6) CHECK VALVES 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (9) of 10.10.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 127 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.3 Line Class: 101CS2HLine Class: 101CS2H Basic Material: C. S. H2 serv. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 150 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29 100 200 232 Pressure Rating (bar) (2) 19.6 17.7 13.8 12.7 Rating Item Size Type Specification Schedule Notes 1” to 2” S-160 3" to 4” S-80 (1) Seamless A106 Gr. B PIPE 6" to 10” S-40 (2) 12" to 18” S-20 20” and above calculate Welded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets 2" and above Buttweld A105N, B16.5 FLANGES All Class 150 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts GASKETS SS316 Metal grooved gasket with flexible graphite layer is preferred (Kammprofile and equivalent) A105N body, BB, OS&Y, graphite (6) 1½" and under Class 150 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 150 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 150 RF Flanged packing,Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (6) 2" and above Class 150 RF Flanged packing, Trim No. 8 1½" and under Class 150 RF Flanged A105N body, BC, Trim No. 1 (6) CHECK VALVES 2" and above Class 150 RF Flanged A216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (9) of 10.10.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 128 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.4 Line Class: 103CS1HLine Class: 103CS1H Basic Material: C. S. H2 serv. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29.0 100 200 232 Pressure Rating (bar) (2) 51.1 46.6 43.8 42.6 Rating Item Size Type Specification Schedule Notes 1" to 2" Sch 80 3" to 10” S-40 (1) Seamless A106 Gr. B PIPE 12” to 14” S-STD (2) 16” to 18” S-XS 20” and above calculate Welded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets All Buttweld A105N MSS-SP97 FLANGES 1" and above Class 300 Weldneck RF A105N B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts GASKETS SS316 Metal grooved gasket with flexible graphite layer is preferred (Kammprofile and equivalent) A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing,Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (6) 2" and above Class 300 RF Flanged packing, Trim No. 8 1½" and under Class 300 RF Flanged A105N body, BC, Trim No. 1 (6) CHECK VALVES 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (9) of 10.10.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 129 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.5 Line Class: 103CS2HLine Class: 103CS2H Basic Material: C. S. H2 serv. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 3.0 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29.0 100 200 232 Pressure Rating (bar) (2) 51.1 46.6 43.8 42.6 Rating Item Size Type Specification Schedule Notes 1" to 2" S-160 (1) 3" to 4” S-80 Seamless A106 Gr. B PIPE (2) 6” to 18” S-40 20” and above calculate Welded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets All Buttweld A105N MSS-SP97 FLANGES 1" and above Class 300 Weldneck RF A105N B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts GASKETS SS316 Metal grooved gasket with flexible graphite layer is preferred (Kammprofile and equivalent) A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing,Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (6) 2" and above Class 300 RF Flanged packing, Trim No. 8 1½" and under Class 300 RF Flanged A105N body, BC, Trim No. 1 (6) CHECK VALVES 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (9) of 10.10.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 130 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.6 Line Class: 103CS4HLine Class: 103CS4H Basic Material: C. S. H2 serv. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 300 RF B16.5 Corrosion Allowance: 6.0 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29.0 100 200 232 Pressure Rating (bar) (2) 51.1 46.6 43.8 42.6 Rating Item Size Type Specification Notes Schedule (1) 1" to 18” Seamless A106 Gr. B PIPE calculate (2) 20” and above Eelded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, All Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, Couplings etc. Weldolets All Buttweld A105N MSS-SP97 FLANGES All Class 300 Weldneck RF A105N, B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy pattern with A194-Gr. 2H heavy hex nuts GASKETS SS316 Metal grooved gasket with flexible graphite layer is preferred (Kammprofile and equivalent) A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing, API 602, Trim No.8 GATE VALVES A216-WCB body, (6) 2" and above Class 300 RF Flanged Wedge type: BB, OS&Y, graphite packing, API 600, Trim No. 8 A105N body, BB, OS&Y, graphite (6) 1½" and under Class 300 RF Flanged packing, Trim No. 8 GLOBE VALVES A216-WCB body, BB, OS&Y, graphite (6) 2" and above Class 300 RF Flanged packing, Trim No. 8 1½" and under Class 300 RF Flanged A105N body, BC,Trim No. 1 (6) CHECK VALVES 2" and above Class 300 RF Flanged A216-WCB body, BC, Trim No. 1 (6)Notes: Notes (1) through (9) of 10.10.1 shall apply. This document is the property of Jubail Export Refinery and no parts of this document shall be reproduced by any means without prior approval by the Company. Page 131 of 403
  • Jubail Export Refinery Engineering Standard JERES-L-105 Rev.5 Piping Line Class and Material Specifications 20 May 200910.10.7 Line Class: 106CS1HLine Class: 106CS1H Basic Material: H2 Serv. C.S. Max. Temperature: 232°C Stress Relief: Per CodeService: Hydrogen Code: ASME B31.3 Min. Temperature: -29.0°C Butt-weld Per ASME B16.25Rating Class: 600 RF B16.5 Corrosion Allowance: 1.5 mm Temperature-Pressure: Per Code Examination: Welds 100% xray Temperature (°C) (2) -29.0 100 200 232 Pressure Rating (bar) (2) 102.1 93.2 87.6 85.2 Rating Item Size Type Specification Schedule Notes 1" to 2" S-80 (1) 3" S-40 Seamless A106 Gr. B PIPE (2) 4” to 18” S-80 20” and above calculate Welded A672 Gr. C65 Cl. 32 (3) FITTINGS Els Tees, 1" and above Buttweld A234-Gr. WPB, B16.9 (5) Reducers, Caps, etc. Weldolets All Buttweld A105N MSS-SP97 FLANGES 1" and above Class 600 Weldneck RF A105N B16.5 (8) BOLTING A193 B7 stud bolts, semi-finished, heavy p