Matti Andersson, Laajaniityntie 3, FI-01620 Vantaa, Finland | Tel. +358 400 454 888 | matti.andersson@dekra.comDEKRA Mater...
DEKRA - tradition                                                                                       Today: European   ...
DEKRA reached the 2-bn.-threshold in 2011                                                                                 ...
DEKRA proofs again to be an attractive employer                                                                           ...
Aggressive competitive environment – Ranking 2011     Sales 2011 in € MM and Sales Growth in %                            ...
Group Structure with a Focus on Stakeholder Value                           DEKRA e.V.                           DEKRA SE ...
DEKRA Industrial                DEKRA Industrial             +25%              +10%                                       ...
Examples for succesful integration                           2008     2009                       2010               2011  ...
DEKRA Material Testing & Inspection                                    Non Destructive                     Destructive    ...
DEKRA Material Testing & Inspection – International     DEKRA Industrial in Czech Republic     Phone: +420.466.310354     ...
Examples for Special ServicesSeite 11   © 2011 DEKRA
DEKRA Material Testing & InspectionCorrosion MonitoringDigital radiographic and Isotope - basedmethods enables us to dete...
DEKRA Material Testing & InspectionTankfarm Services Condition monitoring of flat bottom storage  tanks Floor – Scanning...
DEKRA Material Testing & InspectionMobile Metallographic Methods Components exposed by high temperature and  high stresse...
DEKRA Material Testing & Inspection Turbine Condition Evaluation (single and multistage) Turbines are exposed by high temp...
DEKRA Material Testing & InspectionWall thickness measurement of boiler pipesFST-GAGE is a testing equipment that can be u...
DEKRA Material Testing & InspectionGuided Wave UT (long range) Effective scanning method to analyze damage  or corrosion ...
DEKRA Material Testing & InspectionR8N crawlers    The R8N crawler has a four-wheel-drive and was    developed for the ins...
DEKRA Material Testing & InspectionAcoustic Eye Acoustic Eye is based on Acoustic Pulse  Reflectometry (APR) For the int...
DEKRA Industrial     Services For The Nuclear Industry       DEKRA Industrial: strong values          DEKRA Industrial Oy...
DEKRA Material Testing & Inspection Mechanized / Automated Testings Ultrasonic, Eddy Current, Visual & Dye Penetrant Tests...
DEKRA Industrial     Services For The Nuclear Industry       Inspections        Qualification    Development      • BWR   ...
DEKRA Industrial     Services For The Nuclear Industry     Our knowledge areas of compliance with YVL requirements      E...
DEKRA Industrial     Services For The Nuclear Industry     References for OL 3      Main Supplier In Olkiluoto 3 Project ...
DEKRA Industrial     Services For The Nuclear Industry     References for NPPs        Olkiluoto 1 & 2         BWR       ...
DEKRA Industrial     Services For The Nuclear Industry     Services during operation      Inspection personnel have knowl...
DEKRA Industrial     Services For The Nuclear Industry     Services during operation     • Pressure Equipment inspections ...
DEKRA Industrial     The DEKRA advantage      We are one of the largest organizations for testing and inspections in Euro...
References in the field of Energy, Chemistry, Oil and GasSeite 29   © 2011 DEKRA
www.dekra.fi30
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Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės elektrinės projekte: išmoktos pamokos“

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Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės elektrinės projekte: išmoktos pamokos“

  1. 1. Matti Andersson, Laajaniityntie 3, FI-01620 Vantaa, Finland | Tel. +358 400 454 888 | matti.andersson@dekra.comDEKRA Material Testing & Inspection
  2. 2. DEKRA - tradition Today: European market leader, 2005: TOP 4 worldwide Entry into the 1996: industrial testing Start of the business Internation- 1970s: alisation Established 1925 Start of periodical in Berlin: car testing Deutscher Kraftfahrzeugs- überwachungs vereinSlide 2 © 2011 DEKRA
  3. 3. DEKRA reached the 2-bn.-threshold in 2011 2.007 1.859 1.710 (cons. in Mio. EU)) 1.596 1.439 1.311 Sales 1.178 965 978 979 > 100 % 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
  4. 4. DEKRA proofs again to be an attractive employer + 3.000 27.900 24.900 21.900 20.100 18.400 Employees 17.000 15.500 11.200 12.000 133 % 2003 2004 2005 2006 2007 2008 2009 2010 2011
  5. 5. Aggressive competitive environment – Ranking 2011 Sales 2011 in € MM and Sales Growth in % 3,941 3,359 2,087 2,007 1,700² 1,400 1,260* 951 923* 815** 741* 705* 680* 14.6% 18% inorg. 0.8%(1) (1) + 9% org. 8.0% ~8.0% ~7.0% 4.8% 6.1% 8.5% 10.4% 8.0% 4.9% 6.3% … (1) including currency effects (2) Projection in annual report 2010 *Figures of 2010 ** Figures of 2009Seite 5 Regional Management Committee © 2012 DEKRA
  6. 6. Group Structure with a Focus on Stakeholder Value DEKRA e.V. DEKRA SE DEKRA AUTOMOTIVE DEKRA INDUSTRIAL DEKRA PERSONNELSeite 6 © 2011 DEKRA
  7. 7. DEKRA Industrial DEKRA Industrial +25% +10% Machinery and Health Safety Plant Safety and Environment 531 484 396 Material Testing & Producttesting and Inspection -certification 2009 2010 2011* Building and Systems Facilities Certification Sales [Mio. EUR] **
  8. 8. Examples for succesful integration 2008 2009 2010 2011 2012 Wind Energy Spain Inspection Czech Republic Sweden Finland Czech Republic Russia Lithuania Non- Destructive- Turkey Germany Testing Kazakhstan Germany Germany AzerbaijanSeite 8 © 2011 DEKRA
  9. 9. DEKRA Material Testing & Inspection Non Destructive Destructive Welding and Inspection Failure Analysis Testing Testing Qualification  Notified Body for Pressure  Radiographic Test, digital  Tensile Test  Light optical microscope  Welder Qualification & Equipment, Lifts, Machinery and conventional Certification and Rail  Impact Test  Scanning electron  Approved Body for In  Ultrasonic Test, standard  Welding Procedure Service Inspection of and phased array microscope (SEM) Qualification Pressure Equipment,  Bend Test Lifts, Hoisting Equipment and Machinery and Rail  Surface Crack Test  Materialanalysis  Welding Cabins & Training  Fire Protection, Explosion  Hardness Test Lab Protection, Electrical Inspection  Leak Test  Corrosionanalysis  Consulting  Surface Roughness Test  Expediting of manufacturing concerning welding and prefabrication  Visual Test  Analysis of damage  Metallography technique in general  Supervision of welding, incl. documentation mechanisms  Mobile Hardness Testing  Material analysis  Supervision of construction  Testing of structural  Simulation of technical heat steelwork  Corrosion testin  Delivery control / PMI treatmentSeite 9 © 2011 DEKRA
  10. 10. DEKRA Material Testing & Inspection – International DEKRA Industrial in Czech Republic Phone: +420.466.310354 www.dekra-industrial.cz DEKRA Industrial in Finland Phone: +358.9.878020 www.dekra-industrial.fi DEKRA Industrial in France Phone: +33.472.900230 www.dekra-industrial.fr DEKRA Industrial in Germany Phone: +49.2065.99740 www.dekra-industrial.de DEKRA Industrial in Lithuania Phone: +370.386.31608 www.dekra-industrial.lt DEKRA Industrial in Sweden Phone: +46.10.455.1000 http://www.dekra-industrial.se DEKRA Industrial in Turkey Phone: +90.216 537 07 60 http://www.dekra-industrial.com.tr10
  11. 11. Examples for Special ServicesSeite 11 © 2011 DEKRA
  12. 12. DEKRA Material Testing & InspectionCorrosion MonitoringDigital radiographic and Isotope - basedmethods enables us to detect any kind ofcorrosion related indicationsThese methods enable a corrosionmonitoring without the time and cost consumingdisassembling of the insolatioThe Lixi Profiler utilises a Gadolinium 153isotope, it can also be used for the identifi-cation of welds or blockages in piping systemsSeite 12 © 2011 DEKRA
  13. 13. DEKRA Material Testing & InspectionTankfarm Services Condition monitoring of flat bottom storage tanks Floor – Scanning corrosion monitoring by different methods MFL/EC Wall thickness measurement for the tank walls Inspection of the tank farms based on water- and explosion - protection regulations of the different countriesSeite 13 © 2011 DEKRA
  14. 14. DEKRA Material Testing & InspectionMobile Metallographic Methods Components exposed by high temperature and high stresses will deteriorate in service due to creep By Mobile Metallography (Replica Technique) the actual condition can be monitored directly on – site Other applications are microstructures of weldings and heat treatment proceduresSeite 14 © 2011 DEKRA
  15. 15. DEKRA Material Testing & Inspection Turbine Condition Evaluation (single and multistage) Turbines are exposed by high temperature and high stresses which leads to complex damage mechanisms By using various testing procedures like ultrasonic, dye penetrant, magnetic particle our Team supports our customers to identify these deteriorations of the main components like:  Main steam valves  Housings  Fasteners, bearings, sealing surfaces  Turbinerotors (dics, blades, vanes)  Blade attachment areas (steeples, keyways)Seite 15 © 2011 DEKRA
  16. 16. DEKRA Material Testing & InspectionWall thickness measurement of boiler pipesFST-GAGE is a testing equipment that can be usedon all electrically conductive specimens, when rapidand accurate analysis of the wall thickness isrequired Rapid inspection of large areas High accuracy of measurement Non-contact measurement, a coupling medium is not required Fast and accurate evaluation Clearer and more meaningful report for a permanent tracking of periodic inspectionsSeite 16 © 2011 DEKRA
  17. 17. DEKRA Material Testing & InspectionGuided Wave UT (long range) Effective scanning method to analyze damage or corrosion in long pipe systems or similar structures Especially in the area of insulated pipes an economic analysis of the critical areas without completely removing of the insulation is possible 100% of the tube circumference is checked This test method is more and more requested in an international environmentSeite 17 © 2011 DEKRA
  18. 18. DEKRA Material Testing & InspectionR8N crawlers The R8N crawler has a four-wheel-drive and was developed for the inspection of steel, concrete and plastic pipes The data is transmitted with a kevlar reinforced fiber and stretches to 1,000 yards. The control is carried out by a computer or an iPhone / iPad The R8N can with a plurality of various probes to be fitted as follows: - X-ray tubes - Visual Systems - Ultrasonic Systems - 3D LaserscanSeite 18 © 2011 DEKRA
  19. 19. DEKRA Material Testing & InspectionAcoustic Eye Acoustic Eye is based on Acoustic Pulse Reflectometry (APR) For the internal inspection of tubes id 8 – 104mm and length up to 20 m of heat exchangers, boilers, etc made of ferrous and non ferrous metals and plastics Less than 10 seconds per tube Detected defects tube size. 8mm bis 63,5mm:  Holes min diameter 1 mm  Blockages min 1% of cross section  Erosionen min 5 % of wall thicknessSeite 19 © 2011 DEKRA
  20. 20. DEKRA Industrial Services For The Nuclear Industry DEKRA Industrial: strong values  DEKRA Industrial Oy is an independent organisation specialising in non-destructive testing, destructive testing, pressure equipment inspections and inspections for electrical installations  Notified Body No 0875 (PED, TPED)  Accredited according EN 17020, EN 17025  Founded by Finnish industrial enterprises in year 197420
  21. 21. DEKRA Material Testing & Inspection Mechanized / Automated Testings Ultrasonic, Eddy Current, Visual & Dye Penetrant TestsSeite 21 © 2011 DEKRA
  22. 22. DEKRA Industrial Services For The Nuclear Industry Inspections Qualification Development • BWR • Sweden • Design of manipulators • PWR • France • Vessel, Nozzle, BMI • VVER • Finland • Piping • RBMK • Switzerland • Control systems • EPR • USA • NDE development • Sizing TOFD • Phased array • ET • VT, AVT • Probes for special applications22
  23. 23. DEKRA Industrial Services For The Nuclear Industry Our knowledge areas of compliance with YVL requirements  Equiment design  Receipt Inspection  Materials requirement  Erection  Fabrication at shop  Installation of components  Weld qualification  On-site weld testing  Weld testing at shop  On-site preservice inspection  Other Test and Inspection at shop  Start-up comissioning  Administrative guidance (STUK monitoring, ANI, etc.)  Pre-Service-Inspection at shop23
  24. 24. DEKRA Industrial Services For The Nuclear Industry References for OL 3  Main Supplier In Olkiluoto 3 Project  NDT work for Areva Reactor Island  NDT and DT for suppliers of Areva - Babcock Noell GmbH - Babcock Hohdruck-Rohrleitungbau GmbH - Kraftanlagen Arge  NDT work for Siemens Turbine Island  Main contractor of NDT/DT for Siemens subsuppliers - Heitkamp - BHR GmbH - Kraftanlagen Arge - VAM GmbH & CO KG - Ferro-Montagetechnik GmbH - Balcke Dürr24
  25. 25. DEKRA Industrial Services For The Nuclear Industry References for NPPs  Olkiluoto 1 & 2 BWR  Loviisa 1 & 2 VVER  Kola 1, 2, 3 & 4 VVER  Leningrad 1, 2, 3 & 4 RBMK  Ingalina 1&2 RBMK  Forsmark 1, 2 & 3 BWR  Oskarshamn 1, 2 & 3 BWR  Ringhals 1, 2, 3, & 4 BWR, PWR  Barsebäck 1 & 2 BWR  Grafenrheinfeld PWR  Leibstadt BWR  Isar 1 BWR  Garigliano BWR  Busher 1&2 PWR25
  26. 26. DEKRA Industrial Services For The Nuclear Industry Services during operation  Inspection personnel have knowledge in a wide range of reactor types - BWR, PWR, VVER, RBMK, (EPR)  Planning and execution of inspections - Procedures - Expert services for qualification bodies  In-service mechanized and manual Testings for the NPPs - RPV tank, RPV Nozzles, - Pipelines - Turbines26
  27. 27. DEKRA Industrial Services For The Nuclear Industry Services during operation • Pressure Equipment inspections - Pressure vessels - Piping systems - Redesign examinations • Training services for Testing and Inspection personnel27
  28. 28. DEKRA Industrial The DEKRA advantage  We are one of the largest organizations for testing and inspections in Europe!  Worldwide operations, able to understand differences in culture and language. Our staff communicate in English.  Independent supplier of all types of inspection  QA and QC resources for new plants/upgrade  Experienced engineers, projects in PWR, BWR, EPR, VVER and RBMK  Strong organization and project management.  Large pool of personnel in France, Germany, Sweden, Finland, Turkey, Czech Republic and Lithuania  Several labs for destructive testing  Existing solutions for mechanized inspection in Nuclear power plants. State-of-the- art manipulators developed for PWR and VVER28
  29. 29. References in the field of Energy, Chemistry, Oil and GasSeite 29 © 2011 DEKRA
  30. 30. www.dekra.fi30

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