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Vision Sensors เหมือนกับ  กล้องอะไร<br />
Agenda<br />- Vision Product<br />- Vision Lighting<br />- Applications<br />- Demo<br />- ถาม,ตอบ<br />
Vision Basics<br />
Color Image Converted to Gray Scale<br />
640 Pixels<br />Imager <br />Chip<br />480 Pixels<br />1/3"<br />Typical Digital Imager Array<br />307,200 Pixels<br />Gra...
CCD<br />Voltage = 1.0 <br />สว่าง= 255<br />CCD<br />ปานกลาง= 128<br />Voltage = .5<br />CCD<br />ดำมืด= 0<br />Voltage =...
Vision Sensors<br />เซนเซอร์ กล้อง รุ่น P4<br />เซนเซอร์ กล้อง รุ่น PRO<br />เซนเซอร์ กล้อง รุ่น iVuSeriesTG<br />แสง<br />
PresencePLUS® P4 (One piece)<br />AREA/EDGE/GEO: Single <br />BCR : Single <br />
PresencePLUS® P4 (One piece)<br /><ul><li>P4 Dedicated-Function</li></li></ul><li>PresencePLUS® P4 (One piece)<br /><ul><l...
3-pin pico for Banner ring light volt, control<br />BNC <br />Ethernet<br />12-pin I/O, Power, RS-232 cable<br />PresenceP...
Pro Camera Features (2 pieces)<br /><ul><li>Compact Size
C-Mount Lenses
256 Gray Scale Levels
6 Programmable I/O
999 Inspection storage
Ethernet Port & Serial Port
TCP/IP, Modbus, RS-232
Remote Teach</li></li></ul><li>PresencePLUS® Color PROII& PresencePLUS® Color P4 OMNI<br />Resolution:752×480<br />
P4 AREA 1.3<br />P4 AREA<br />P4 Edge 1.3<br />P4 EDGE<br />P4 GEO 1.3<br />P4 GEO<br />P4 OMIN 1.3<br />P4 OMNI<br />Pro ...
BCR – Bar code reader(Pro/P4 Omni upgradeable)<br />Supported codes :<br />1D Code<br />Data Matrix<br />IMB - Intelligent...
PresencePLUS®Vision Tools<br />BCR – Bar code Reader<br />Clip – Application1<br />Clip – Application2<br />
OCV,OCR (Pro/P4 Omni upgradeable)<br /><ul><li>Recognize/verify the characters
Output the string data via RS232, Ethernet to external device
Compare the string data with BCR tool</li></ul>Date Sheet<br />
PresencePLUS®P4 IP68 OMNI<br />Rectangle housing only<br />Models<br />P4 OMNI <br />P4 OMNI 1.3 <br />P4 OMNI Color <br /...
Easy to use, minimum training time<br />Can always download the latest version from Banner website <br />PresencePLUS GUI ...
Vision Sensors<br />Applications<br />
Dispensed Bead Verify <br />
Dispensed Bead Verify <br />
Check glue quality on big part with Bead tool<br />
Dispensed Bead Verify <br />
Bead Inspection<br />Passing BeadApplication<br />Failing Bead Application<br />Bead Verification P4 Sealed OMNI<br />
Bead Inspection<br />Passing BeadApplication<br />Failing Bead Application<br />Bead or Sealant Inspection PresencePLUS®P4...
Weld Nut Detection<br />Pierce Nut Inspection PresencePLUS®P4 OMNI<br />
Double Blank Detection<br />
Surface Quality Verify / Vision<br />
Weld Nut Detection<br />Weld Nut VerificationPresencePLUS® PROII–IP68<br />
Weld Nut Detection<br />Weld Nut OrientationPresencePLUS®P4 GEO<br />
Part in Place<br />Attribute VerificationPresencePLUS® PROII<br />
Attribute and Quality Verification<br />Model IdentificationPresencePLUS® PROII – IP68<br />
Attribute and Quality Verification<br />Glass Print VerificationPresencePLUS®P4 OMNI<br />
Attribute/Quality Verification<br />Button InspectionPresencePLUS®P4 GEO<br />
Attribute/Quality Verification<br />Short Shot DetectionPresencePLUS®P4 OMNI<br />
Attribute/Quality Verification<br />Interior Trim InspectionPresencePLUS®P4 GEO<br />
Attribute/Quality Verification<br />Tire Ply Verification PresencePLUS®P4EDGE<br />
Operator Load Station<br />Quality InspectionPresencePLUS® PROII<br />
Traceability – Bar Code<br />2D Bar CodePresencePLUS® PROII–IP68<br />
Traceability – Bar Code<br />1D Linear Bar CodePresencePLUS®P4BCR<br />
Traceability – Bar Code<br />2D Bar CodePresencePLUS®P4BCR 1.3<br />
Traceability – Bar Code<br />2D Bar Code PresencePLUS® PROII<br />
Sort and Inspect by Color<br />Fastener SortingPresencePLUS®P4 GEO<br />
Metal Stamping Inspection<br />Stamped Part Inspection PresencePLUS® PROII<br />
Position and Orientation<br />Insert OrientationPresencePLUS® PROII<br />
Position and Orientation<br />Cap OrientationPresencePLUS®P4GEO<br />
Measure and Gauge<br />Edge GuidingPresencePLUS®P4EDGE<br />
Liquid level/cap at bottle<br />
PresencePLUS® P4 COLOR OMNI<br />Correct Color and Aligned Spout<br />
Sort and Inspect by Color<br />Color VerificationPresencePLUS®P4 COLOR OMNI<br />
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Machine Vision

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Explain the basic of Machine Vision and the application that it is used to Quality Control especially in the Automotive Manufacturing industry

Published in: Education, Technology, Business
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Transcript of "Machine Vision"

  1. 1. Vision Sensors เหมือนกับ กล้องอะไร<br />
  2. 2. Agenda<br />- Vision Product<br />- Vision Lighting<br />- Applications<br />- Demo<br />- ถาม,ตอบ<br />
  3. 3. Vision Basics<br />
  4. 4. Color Image Converted to Gray Scale<br />
  5. 5. 640 Pixels<br />Imager <br />Chip<br />480 Pixels<br />1/3"<br />Typical Digital Imager Array<br />307,200 Pixels<br />Gray Scale คำนวณ Pixels<br />
  6. 6. CCD<br />Voltage = 1.0 <br />สว่าง= 255<br />CCD<br />ปานกลาง= 128<br />Voltage = .5<br />CCD<br />ดำมืด= 0<br />Voltage = 0<br />Gray Scale<br />Volts<br />Gray Scale = Measured Light Level<br />
  7. 7. Vision Sensors<br />เซนเซอร์ กล้อง รุ่น P4<br />เซนเซอร์ กล้อง รุ่น PRO<br />เซนเซอร์ กล้อง รุ่น iVuSeriesTG<br />แสง<br />
  8. 8. PresencePLUS® P4 (One piece)<br />AREA/EDGE/GEO: Single <br />BCR : Single <br />
  9. 9. PresencePLUS® P4 (One piece)<br /><ul><li>P4 Dedicated-Function</li></li></ul><li>PresencePLUS® P4 (One piece)<br /><ul><li>OMNI: All function </li></li></ul><li>P4 Feature<br />C-Mount Lenses<br />256 Gray Scale Levels<br />4 Programmable I/O<br />999 Inspection storage<br />Ethernet Port & Serial Port<br />TCP/IP, Modbus, RS-232<br />Remote Teach<br />
  10. 10. 3-pin pico for Banner ring light volt, control<br />BNC <br />Ethernet<br />12-pin I/O, Power, RS-232 cable<br />PresencePLUS P4 Connectors <br />
  11. 11. Pro Camera Features (2 pieces)<br /><ul><li>Compact Size
  12. 12. C-Mount Lenses
  13. 13. 256 Gray Scale Levels
  14. 14. 6 Programmable I/O
  15. 15. 999 Inspection storage
  16. 16. Ethernet Port & Serial Port
  17. 17. TCP/IP, Modbus, RS-232
  18. 18. Remote Teach</li></li></ul><li>PresencePLUS® Color PROII& PresencePLUS® Color P4 OMNI<br />Resolution:752×480<br />
  19. 19. P4 AREA 1.3<br />P4 AREA<br />P4 Edge 1.3<br />P4 EDGE<br />P4 GEO 1.3<br />P4 GEO<br />P4 OMIN 1.3<br />P4 OMNI<br />Pro 1.3<br />Pro<br />PresencePLUS®Vision Tools<br />GEO Count<br />GEO Find<br />Pattern Find<br />Pattern Count<br />Locate<br />Edge<br />Object<br />BLOB<br />Average Gray<br />
  20. 20. BCR – Bar code reader(Pro/P4 Omni upgradeable)<br />Supported codes :<br />1D Code<br />Data Matrix<br />IMB - Intelligent Mail Barcode<br />Pharmacode<br />
  21. 21. PresencePLUS®Vision Tools<br />BCR – Bar code Reader<br />Clip – Application1<br />Clip – Application2<br />
  22. 22. OCV,OCR (Pro/P4 Omni upgradeable)<br /><ul><li>Recognize/verify the characters
  23. 23. Output the string data via RS232, Ethernet to external device
  24. 24. Compare the string data with BCR tool</li></ul>Date Sheet<br />
  25. 25. PresencePLUS®P4 IP68 OMNI<br />Rectangle housing only<br />Models<br />P4 OMNI <br />P4 OMNI 1.3 <br />P4 OMNI Color <br />Can upgrade with<br />BC = Bar Code Reader <br />BD = Bead Tool <br />OC = OCR/OCV <br />Clip - Application<br />
  26. 26. Easy to use, minimum training time<br />Can always download the latest version from Banner website <br />PresencePLUS GUI Software<br />
  27. 27. Vision Sensors<br />Applications<br />
  28. 28. Dispensed Bead Verify <br />
  29. 29. Dispensed Bead Verify <br />
  30. 30. Check glue quality on big part with Bead tool<br />
  31. 31. Dispensed Bead Verify <br />
  32. 32. Bead Inspection<br />Passing BeadApplication<br />Failing Bead Application<br />Bead Verification P4 Sealed OMNI<br />
  33. 33. Bead Inspection<br />Passing BeadApplication<br />Failing Bead Application<br />Bead or Sealant Inspection PresencePLUS®P4 OMNI<br />
  34. 34. Weld Nut Detection<br />Pierce Nut Inspection PresencePLUS®P4 OMNI<br />
  35. 35. Double Blank Detection<br />
  36. 36. Surface Quality Verify / Vision<br />
  37. 37. Weld Nut Detection<br />Weld Nut VerificationPresencePLUS® PROII–IP68<br />
  38. 38. Weld Nut Detection<br />Weld Nut OrientationPresencePLUS®P4 GEO<br />
  39. 39. Part in Place<br />Attribute VerificationPresencePLUS® PROII<br />
  40. 40. Attribute and Quality Verification<br />Model IdentificationPresencePLUS® PROII – IP68<br />
  41. 41. Attribute and Quality Verification<br />Glass Print VerificationPresencePLUS®P4 OMNI<br />
  42. 42. Attribute/Quality Verification<br />Button InspectionPresencePLUS®P4 GEO<br />
  43. 43. Attribute/Quality Verification<br />Short Shot DetectionPresencePLUS®P4 OMNI<br />
  44. 44. Attribute/Quality Verification<br />Interior Trim InspectionPresencePLUS®P4 GEO<br />
  45. 45. Attribute/Quality Verification<br />Tire Ply Verification PresencePLUS®P4EDGE<br />
  46. 46. Operator Load Station<br />Quality InspectionPresencePLUS® PROII<br />
  47. 47. Traceability – Bar Code<br />2D Bar CodePresencePLUS® PROII–IP68<br />
  48. 48. Traceability – Bar Code<br />1D Linear Bar CodePresencePLUS®P4BCR<br />
  49. 49. Traceability – Bar Code<br />2D Bar CodePresencePLUS®P4BCR 1.3<br />
  50. 50. Traceability – Bar Code<br />2D Bar Code PresencePLUS® PROII<br />
  51. 51. Sort and Inspect by Color<br />Fastener SortingPresencePLUS®P4 GEO<br />
  52. 52. Metal Stamping Inspection<br />Stamped Part Inspection PresencePLUS® PROII<br />
  53. 53. Position and Orientation<br />Insert OrientationPresencePLUS® PROII<br />
  54. 54. Position and Orientation<br />Cap OrientationPresencePLUS®P4GEO<br />
  55. 55. Measure and Gauge<br />Edge GuidingPresencePLUS®P4EDGE<br />
  56. 56. Liquid level/cap at bottle<br />
  57. 57. PresencePLUS® P4 COLOR OMNI<br />Correct Color and Aligned Spout<br />
  58. 58. Sort and Inspect by Color<br />Color VerificationPresencePLUS®P4 COLOR OMNI<br />
  59. 59. PresencePLUS® P4 COLOR OMNI<br />Tablets – Correct Color and Presence<br />
  60. 60. PresencePLUS® P4 COLOR OMNI<br />Full Case With Correct Color Caps<br />
  61. 61. PresencePLUS® P4 COLOR OMNI<br />Automobile Door Handle Inspection<br />
  62. 62. PresencePLUS® P4 COLOR OMNI<br />Stopper Cap and Liquid Level Inspection<br />
  63. 63. PresencePLUS® P4 COLOR OMNI<br />Vial Cap Color Verification<br />
  64. 64. PresencePLUS® COLOR PROII<br />Fuse Box Inspection<br />
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