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Balluff Product News Document Transcript

  • 1. productnews Top quality for efficient automation.
  • 2. With over 50 years of sensor experience, Balluff is a leading global sensor specialist with its own line of connectivity products for every area of factory automation. Balluff is based in Germany and has a tight international network of 54 representatives and subsidiaries. Balluff stands for comprehensive systems from a single source, continuous innovation, the most modern technology, highest quality and greatest reliability and prides itself on distinctive customer orientation, custom-tailored solutions, fast worldwide service and outstanding application assistance. Mature technology, individual solutions – more efficiency! Fully exploit the potential of High-quality, innovative products tested in our own accredited high quality. laboratory and a quality management system certified according to DIN EN ISO 9001:2008 form a secure foundation for optimized added value for our customers.2
  • 3. Product NewsSuperior quality for efficient automation4 52 Cylindrical magnetic field sensors 92 Why RFID from Balluff? for large operating ranges 94 Optimal integration of 54 Sensors for pneumatic cylinders industrial RFID systems BMF 235 96 Protecting products and know-how Sales and Logistics Services 56 Cylindrical magnetic field sensors 98 A powerful high-frequency package4 Sensors and solutions with mounting system ensures maximum transparency6 Networking and connectivity 58 BMF service case 100 RF data screw BIS M8 Industry solutions from Balluff 60 Capacitive mini sensors BCS 102 Industrial RFID systems BIS U10 TecSupport 64 Steelface ultrasonic sensors12 Retrieving product information online 66 10414 Linear Position Sensing 106 Industrial Networking and Connectivity Inductive couplers Object Detection 68 Inductive positioning system BIP 110 Power supplies16 Ultra-high temperature-resistant 70 Magnetic linear encoder system BML, 114 Industrial networking and connectivity single and multiple position switches guided 116 Passive splitter boxes BPI18 Inductive sensors BES 72 Micropulse transducers BTL5-CD 120 Connectors for the pharmaceutical 8×8 mm Shorties 74 Micropulse transducers BTL and packaging industry20 Pressure-resistant inductive ProCompact 124 IO-Link – metal M12 sensor hubs, mini sensors 16 digital inputs/outputs22 Weld immune factor 1+ sensors 126 IO-Link – metal M12 sensor/actuator 7624 Ultra-high temperature-resistant hubs, single-channel monitoring inductive sensors 128 IO-Link – metal M12 actuator hubs,26 New inductive Proxinox sensors single-channel monitoring28 Inductive Q40 block sensors 130 IO-Link – sensor hubs/actuator hubs, IP 20 with corner LEDs Fluid Sensors 132 IO-Link – analog adapter30 Inductive ring sensors BES IKVS 78 Standard pressure sensors BSP 134 CC-Link32 Inductive tube sensors BES Z06K 80 High-end pressure sensors BSP 136 Modules with display34 Reliable transparency detection 82 Capacitive sensor SMARTLEVEL 500+ 138 Dynamic sensor control36 Fork sensors for fluid detection 84 Micropulse BTL-SF filling level sensor38 Reliable web edge control 14840 Red light and laser 86 thru-beam sensors BOS Q08M42 Diffuse sensors BOS Q08M44 Photoelectric red light sensors M18 Mechanical Accessories46 Photoelectric laser sensors M18 Industrial RFID 150 Balluff protection cap48 New photoelectric sensors 88 Vision Sensors BVS-E Identification 152 BMS mounting system BOS 23K 90 Vision Sensor Monitor BVS-E 154 Clamps overview50 True-color sensor BFS 33M 156 Contact protector and tube switch■ www.balluff.com 3
  • 4. Object Detection Linear Position Sensing Fluid Sensors Mechanical Accessories Inductive sensors BES, cylinder sensors BMF, magnetic field sensors BMF, photoelectric sensors BOS, capacitive sensors BCS for object detection, ultrasonic sensors BUS for object detection, fiber optic devices BFB, through-beam fork sensors BGL, optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS, mechanical and inductive single and multiple position switches BNS, micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG, inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement, pressure sensors BSP, capacitive sensors BCS for level detection, brackets and mountings, mounting system BMS4
  • 5. Sensors and SolutionsBalluff has the right products for every application area HMI Controller Networking and connectivity Sensors and solutions■ www.balluff.com 5
  • 6. 6
  • 7. Identification, Networking and ConnectivityBalluff stands for comprehensive systems from a single sourceIndustrial RFID HMIIndustrial Networkingand ConnectivityIndustrial RFID systems BIS, Vision Sensors BVS, connectors and connectioncables BCC, valve connectors BCC, passive splitter boxes BPI, activesplitter boxes BNI, IO-Link, inductive couplers BIC, bus systems (Profibus, ControllerProfinet, CC-Link, DeviceNet, EtherNet, IO-Link), wireless systems BWT,power supplies BAE, electrical equipment BAE Networking and connectivity Sensors and solutions■ www.balluff.com 7
  • 8. 8
  • 9. Industry SolutionsWe feel at home in many different sectorsAutomobile industry, factory automation, metal processing,regenerative energies, hydraulics and pneumatics,timber industry, filling and packaging, handling and automation,plastics processing, and many more.■ www.balluff.com 9
  • 10. Selection Integration Training Application Industrial RFID Project support Vision sensors IO-Link Industrial Networking and Connectivity Product System components Decision help Tec10
  • 11. TecSupportYour added value for planning and commissioningWe offer ... We provide you with specific support for Balluff system– Decision help for the correct product selection components– Complex product and application support – Vision sensors BVS for visual identification– Integration support – Industrial Networking and Connectivity for wiring and networking– Customer-specific product and commissioning training – IO-Link network technology for reliable– Intensive technical support during the entire phase of the project data transfer and greater efficiency– Assumption of time-consuming project work – Industrial identification – RFID for transparency in the material flowWe support you during the project implementation,commissioning and integration– You would like to monitor and track production processes?– You would like to identify, control, monitor and optimize objects?– You would like to optimize and simplify your system wiring? We are happy to help! Phone +49 7158 173-401 +49 7158 173-727 E-Mail TecSupport@balluff.deSupport■ www.balluff.com 11
  • 12. – All catalog products are available: inductive sensors, photoelectric sensors, sensors for pneumatic cylinders, micropulse transducers, industrial RFID systems, Vision Sensors BVS, mechanical single and multiple position switches, industrial networking and connectivity, and so on. – Graphics reduced to the essentials for optimized performance CAD formats on the Cadenas PARTserver12
  • 13. Sales and Logistics ServicesRetrieve product information onlineThe benefits to you And heres how it works EPLAN macros – Electrical project planning made easy– Faster and more efficient – At www.balluff.com, go And now users of EPLAN electrical project planning software can designing to 3D data in the respective also profit from this free service.– Free availability of all product area On our Web site planners and designers can download macros for Balluff catalog products – You are automatically selected Balluff products at no charge and implement them in their– All common CAD formats redirected to the Cadenas design. These macros include all the necessary graphics, technical– Convenient preview in 3D PARTserver and commercial information for the electrical design and documen-– Configurable products – Select a sensor and perform tation. Benefit from significant time and cost savings. Thanks to an optional check via 3D complete, non-redundant data you are assured of smooth transfer preview of the various engineering phases such as preliminary and detail – Add to shopping basket planning, documentation or maintenance. To shorten overall project – Once you have entered your time and increase quality. Regardless of whether you need technical details, the CAD files of macros for creating wiring diagrams, ordering codes for purchasing, your choice are sent to you presentation images, etc., everything can be added to the CAE by e-mail project using drag-and-drop. This free service is available to all EPLAN users. If for some reason any information is missing, simply get in touch with us. And since the commercial data are also integrated directly in the software databa- se, the existing links from ERP systems to article management can still be used.■ www.balluff.com 13
  • 14. object detection mechanical multiple position switches inductive sensors photoelectric sensors sensors for pneumatic cylinders capacitive sensors ultrasonic sensors
  • 15. Stays cool, even if things are getting too hot Series 46 Reference surface The ultra-high temperature-proof single and multiple position switches can be used for temperatures up to 180 °C, require little space and feature a robust die casting housing. They are the perfect solution for harsh environments in die construction, plastic and steel industry. Seal groove Available sizes Number of plungers 2 3 Dimension l1 49 mm 59 mm 25 Series 40 Ø6 Reference surface Ø4.5 Switch element BSE 79 9.5 Ø8 = 30 8 8 l1 48 M16x1.5 = 13 5 40 Available sizes Number of plungers 2 3 Dimension l1 49 mm 59 mm Series 99 Reference surface Plug for M12×1.5 Hi h+23...356 F °C16 –5...+180
  • 16. For extreme Applications up to +180 °C Ultra-high temperature-resistant single and multiple position switches BNS Ordering example: BNS 819-B03-D08-46-15 BNS 819-B_ _-_ 08-_ _-15 Type Single and multiple No. of Plunger position switches, plungers style Model 40, 46 and 99 series 02 2× D Chisel 40 Plunger spacing 8/10 mm 03 3× K Ball 46 Plunger style Chisel (D), Ball (K), Roller (R) R Roller Plunger material Stainless steel, contact surfaces induction-hardened Housing material Cast aluminum, corrosion- Ordering example: resistant, anodized finish BNS 819-99-D-15 Connection type M12×1.5 or M16×1.5 for bulkhead BNS 819-99-_ 15 Ambient temperature range –5...+150 °C (–5...+180 °C 10 h/day) +23...302 °F (+23...356 °F 10 h/day) Degree of protection per IEC 60529 IP 67 Plunger style D Chisel Switching element BSE 79 K Ball Part number BNS 819-...-46-12 R Roller Contact material Gold Switching principle Snap switch Contact system Single-pin changeover Connection type Solder connection Additional types on request Approval UL, CE, CSA, CCC, ENEC Ultra-BNS@balluff.de or from your Balluff Field Service Specialist. Plunger point to reference surface 4 mm Switching point to reference surface 3.5 mmT Maximum plunger travel 3.5 mm Switching actuating force on plunger Min. 8 N Assembly Cam Cam tray Attention! To ensure switching function, the dimension 2.8-0.5 is especially critical. ■ www.balluff.com 17
  • 17. ■ Thanks to miniature frame size, position sensing is now also possible where there was never before space for a sensor ■ Assemblies can be shrunk even further, since the sensors require less space Size ■ Ideal price/performance ratio Mounting type ■ Robust through high-quality metal enclosure Rated switching distance sn ■ High functional reserve through increased switching distance tching Switching distance identification PNP Ordering code NO Part number Operating voltage UB Rated operating current Ie Reverse polarity/short-circuit protected Function indicator Ambient temperature range Common application examples Switching frequency f ■ Linear units Degree of protection per IEC 60529 ■ Robotics and automation Approvals ■ Vibrating conveyor Housing material Material of sensing face Connection For installation instructions and connec- tion circuit diagrams, see the catalog "Object detection – Inductive sensors".18
  • 18. Inductive Sensors BES 8×8 mm ShortiesThe sensors with the dream dimensions 8×27×8 mm 8×24×8 mm 8×20×8 mm 8×20×8 mm 8×20×8 mm Flush Flush Flush Flush Flush 2 mm 2 mm 2 mm 2 mm 2 mm ■■ ■■ ■■ ■■ ■■ BES03Y8 BES03U4 BES041N BES041U BES03U2 BES Q08MEC-PSC20B-S49G BES Q08MEC-PSC20B-S26G BES Q08MEC-PSC20B-EP00,3-GS49 BES Q08MEC-PSC20B-EP00,3-GS26 BES Q08MEC-PSC20B-EP02 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes Yes Yes Yes Yes Yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 3000 Hz 3000 Hz 3000 Hz 3000 Hz 3000 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus Brass-coated Brass-coated Brass-coated Brass-coated Brass-coated PBT PBT PBT PBT PBT M8 connector, M5 connector, 0.3 m cable PUR with M8 0.3 m cable PUR with M5 2 m cable PUR, 3-pin 3-pin connector, 3-pin connector, 3-pin 3×0.14 mm² Sensing surface Sensing surface Sensing surface Sensing surface Sensing surface 30.5 37A large selection of plug connectors M5x0.5and connecting cables in different M8x1cable materials and lengths can befound in our catalog Industrial Net-working and Connectivity. Connector M8 × 1 M8 × 1 M5×0.5 M5×0.5 Type Straight female Right angle female Straight female Right angle female Cable length/material 2 m PUR 2 m PUR 3 m PUR 3 m PUR No LED Ordering code BCC02NU BCC02P5 BCC00HE BCC00HM Part number BCC M313-0000-10-001-VX8334-020 BCC M323-0000-10-001-VX8334-020 BKS-B 25-1-PU-03 BKS-B 25-1-PU-03■ www.balluff.com 19
  • 19. up to 100 bar ■ Mini design M5 ■ For pressure-resistant applications up to 100 bar ■ Ideal price/performance ratio20 mini.s
  • 20. Pressure-resistant Inductive Mini SensorsPowerful M5 sensors up to 100 bar Size M5×0.5 M5×0.5 Mounting type Flush Flush Rated switching distance sn 0,8 mm 0,8 mm PNP NO Ordering code BES03LC BES03L7 Part number BES M05ED-PSD08B-BP00.3-GS49-R03 BES M05ED-PSD08B-BP02-R03 NC Ordering code BES03LE BES03L8 Part number BES M05ED-POD08B-BP00.3-GS49-R03 BES M05ED-POD08B-BP02-R03 NPN NO Ordering code BES03LF BES03L9 Part number BES M05ED-NSD08B-BP00.3-GS49-R03 BES M05ED-NSD08B-BP02-R03 NC Ordering code BES03LH BES03LA Part number BES M05ED-NOD08B-BP00.3-GS49-R03 BES M05ED-NOD08B-BP02-R03 Operating voltage UB 10...30 V DC 10...30 V DC Rated operating current Ie 100 mA 100 mA Reverse polarity protected Yes Yes Short-circuit protected Yes Yes Ambient temperature range –25...+70 °C –25...+70 °C Sensor degree of protection acc. to IEC 60529 IP 67 IP 67 Approvals CE, cULus CE, cULus Housing material Stainless steel Stainless steel Material of sensing face Ceramic Ceramic Connection 0.3 m cable PUR 2 m cable PUR, with M8 connector, 3-pin 3×0.14 mm² Pressure rated to 100 bar 100 bar a) Sealing washer M5×0.5 M5×0.5 b) Plain washer c) Mounting nut a a Included in the scope of delivery! b b c c 27 27 2.1 2.1 7 7 4 4Application areas■ Coolant/lubricant sector■ Laboratories■ Low-pressure hydraulic systems■ Valves■ Pneumatic systems■ Industrial cleaning■ Special machine construction M8×1■ www.balluff.com 21
  • 21. F1+ ■ Greater switching distances for increased performance reserves ■ Saves time during installation because adjustments are minimized ■ Greater reliability in practice, even if the detected objects vibrate ■ Housing and sensor identification optimized to meet requirements in the automobile industry ■ Ideal for applications with variable detection objects Size M8 × 1 (steel, AL, CuZn and Cu) Mounting type Flush Rated switching distance sn 2 mm PNP NO Ordering code BES03YP Part number BES M08MG1-PSC20A-S04G-W Operating voltage UB 10...30 V DC Rated operating current Ie 100 mA Reverse polarity/short-circuit protected Yes/yes Ambient temperature range –25...+70 °C Switching frequency f 1000 Hz Degree of protection per IEC 60529 IP 67 Approvals CE, cULus Housing material Brass, PTFE coated Material of sensing face LCP Connection M12 connector, 3-pin, A-coded M8×1 37 40 13 65 Ø10.5 10.5 LED 7 M12×1 Application areas ■ Welding lines ■ Lightweight construction ■ Automobile suppliers ■ Material handling technology ■ Electric motors and electrical brakes ■ Special machine construction22
  • 22. Weld Immune Factor 1+ SensorsA plus for your application M12×1 M18×1 M18×1 M18×1 M30×1.5 Flush Flush Flush Quasi-flush Flush 4 mm 8 mm 8 mm 12 mm 15 mm BES03YR BES03YT BES03YU BES03YW BES03YY BES M12MG-PSC40A-S04G-W BES M18MG-PSC80A-S04G-W BES M18MI-PSC80A-S04G-W BES M18MG-PSC12A-S04G-W BES M30MI-PSC15A-S04G-W 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 2000 Hz 350 Hz 600 Hz 600 Hz 250 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated PPS GF40 PPS GF40 PPS GF40 PPS GF40 PPS GF40 M12 connector, M12 connector, M12 connector, M12 connector, M12 connector, 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded M12×1 M18×1 M18×1 M18×1 M30×1.5 50.5 17 39 24 40 40 24 24 13 50 56 56 56 66.5 66 Ø10.5 11.5 LED LED LED 11 11 7 7 7 LED 11 11 LED 7 7 M12×1 M12×1 M12×1 M12×1 M12×1 Installation in metal for BES03YW requires: Observe clear zone!■ www.balluff.com 23
  • 23. ■ Optimization of system availability■ Reduction in maintenance costs■ Increase in process qualityThe ultra-high temperature-resistant inductive sensors can be usedin temperature ranges up to +160 °C.These sensors are ideally suited to harsh environments in the steel Sizeindustry, in plastic injection molding machines and in forging and Mounting typefoundry processes. Rated switching distance sn PNP Ordering code NO Part number Operating voltage UB Voltage drop UD at le Rated operating current Ie Ambient temperature range Switching frequency f Degree of protection per IEC 60529 Housing material Sensing surface material Connection
  • 24. For extreme Applications up to +160 °CUltra-high temperature-resistant inductive sensors +160 °C +160 °C +160 °C +160 °C High High High High temperature temperature temperature temperature range! range! range! range! M18×1 M18×1 M30×1.5 M30×1.5 Flush Non-flush Flush Non-flush 5 mm 8 mm 10 mm 15 mm BES043T BES043U BES043W BES043Y BES 515-326-SA49-D-TF-02 BES 515-360-SA13-D-TF-02 BES 515-327-SA22-D-TF-02 BES 515-362-SA4-D-TF-02 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 2.5 V 2.5 V 2.5 V 2.5 V 200 mA 200 mA 200 mA 200 mA –25...+160 °C –25...+160 °C –25...+160 °C –25...+160 °C 200 Hz 200 Hz 200 Hz 200 Hz IP 69K IP 69K IP 69K IP 69K Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 PEEK PEEK PEEK PEEK 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2Rated operating current200 50 – 25 °C +40 °C +160 °C■ www.balluff.com 25
  • 25. Size Ø 12×50 mm M12×50 mm M12×45 mm M12×65 mm Ø 12×54.5 mmMounting type Flush Flush Flush Flush Non-flushRated switching distance sn 2 mm 2 mm 4 mm 4 mm 4 mmPNP Ordering code BES0430 BES0444 BES0433 BES0435 BES0431NO Part number BES G12EE1-PSY20B-S04G-L02 BES M12EE1-PSY20B-S04G-L01 BES M12EE-PSC40B-S04G-L01 BES M12EI-PSC40B-S04G-L01 BES G12EE1-PSY40F-S04G-L02PNP Ordering code BES0432 BES0434NC Part number BES M12EE-POC40B-S04G-L01 BES M12EI-POC40B-S04G-L01NPN Ordering code BES0436NO Part number BES M12EI-NSC40B-S04G-L01Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCVoltage drop UD at le 3.5 V 3.5 V 2V 2.5 V 3.5 VRated operating current Ie 130 mA* 130 mA* 200 mA 200 mA 130 mA*Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Yes/yes Yes/yesAmbient temperature range –40...+105 °C –40...+105 °C –25...+85 °C –25...+85 °C –40...+105 °CSwitching frequency f 800 Hz 800 Hz 2000 Hz 1000 Hz 400 HzApprovals/conformity CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, FDA compliant FDA compliant FDA compliant FDA compliant FDA compliantDegree of protection IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 27Housing material Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4404 Stainless steel 1.4571Sensing surface material PEEK PEEK LCP LCP PEEKConnection M12 connector M12 connector M12 connector M12 connector M12 connector Balluff offers a large IP 68 IP 69K as per BWN selection of sensors for the food industry PROXINOXH2O2 resistant 26
  • 26. Sensors for the Food IndustryNew inductive Proxinox sensors M12×54.5 mm Ø 18×45 mm M18×45 mm M18×65 mm Ø 18×54.5 mm M18×54.5 mm Non-flush Flush Flush Flush Non-flush Non-flush 4 mm 5 mm 5 mm 8 mm 8 mm 8 mm BES0443 BES0439 BES0441 BES0437 BES043A BES0442 BES G12EE1-PSY40F-S04G-L01 BES G18EE1-PSY50B-S04G-L02 BES M18EE1-PSY50B-S04G-L01 BES M18EI-PSC80B-S04G-L01 BES G18EE1-PSY80F-S04G-L02 BES M18EE1-PSY80F-S04G-L01 BES0438 BES M18EI-POC80B-S04G-L01 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 3.5 V 3.5 V 3.5 V 2.5 V 3.5 V 3.5 V 130 mA* 130 mA* 130 mA* 200 mA 130 mA* 130 mA* Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –40...+105 °C –40...+105 °C –40...+105 °C –40...+85 °C –40...+105 °C –40...+105 °C 400 Hz 500 Hz 500 Hz 700 Hz 200 Hz 200 Hz CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4571 Stainless steel 1.4571 PEEK PEEK PEEK PEEK PEEK PEEK M12 connector M12 connector M12 connector M12 connector M12 connector M12 connector* Current decrease curve Steam jet tested!130 mA20 mA – 40 °C +70 °C +85 °C +105 °C■ www.balluff.com 27
  • 27. Compact sensor designs with large switching distances are required in material handling technology. In addition, the switching and operating state of the sensor can be identified from far away. Housing optimized for material handling technology ■ Highly visible corner LEDs Size ■ Sensor head can be mounted in five positions Mounting type ■ Connector outlet set to position within a 270° range Rated switching distance sn PNP NO Ordering code Factor 1 sensors are the first choice for welding applications be- Part number cause they have a Teflon-coated sensing face and are immune to Operating voltage UB magnetic fields. Rated operating current Ie Reverse polarity/short-circuit protected Ambient temperature range Switching frequency f Sensor degree of protection acc. to IEC 60529 Approvals Housing material Material of sensing face Connection28
  • 28. Inductive Q40 Block Sensors with Corner LEDsOptimized for material handling technology applications Factor 1 Factor 1 Factor 1 Magnetic field Magnetic field Magnetic field immune immune immune 40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mm Flush Non-flush Flush Non-flush Non-flush 20 mm 40 mm 20 mm 35 mm 40 mm BES0306 BES0308 BES0305 BES0307 BES0304 BES Q40KFU-PSC20B-S04G-012 BES Q40KFU-PSC40F-S04G-012 BES Q40KFU-PSC20A-S04G-012 BES Q40KFU-PSC35E-S04G-012 BES Q40KFU-PAC40E-S04G-012 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 100 Hz 60 Hz 200 Hz 200 Hz 200 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus PA PA PA PA PA PA PA PA Teflon coated PA Teflon coated PA Teflon coated M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, A-coded A-coded A-coded A-coded A-coded 40 40 40 40 40 40 40 40 40 40 46 46 46 46 46 54 54 54 54 54 66 66 66 66 66 5.5 M12×1 5.5 M12×1 5.5 M12×1 5.5 M12×1 5.5 M12×1 30 30 30 30 30■ www.balluff.com 29
  • 29. ■ Easy installation (since they can be mounted side-by-side and universally installed, stacked with a spacing of > 20 mm)■ Very reliable (due to inductive sensor principle)■ Optimal for the detection of small parts (with integrated pulse extension, permanently set) Applications ■ Detection of nails, screws, welded studs, rivets or similar ■ Ejection monitoring ■ Part counting ■ Wire-breakage monitoring ■ Nail machines for pallet manufacturing ■ Infeed monitoring in assembly technology ■ Backlog reporting for feed tubes
  • 30. Inductive Ring Sensors BES IKVSOptimal for automated assembly Size 35×60×20 mm 35×60×20 mm 35×60×20 mm Inside diameter dw Ø 10.1 mm Ø 15.1 mm Ø 25.1 mm Minimum object size steel taper (St 37) Ø 2 mm Ø 3 mm Ø 4 mm Target velocity max. 60 m/s 60 m/s 60 m/s PNP Ordering code BES03JA BES03JC BES03JH NO Part number BES IKVS-010.23-G-S4 BES IKVS-015.23-G-S4 BES IKVS-025.23-G-S4 Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC Voltage drop Ud at le ≤2V ≤2V ≤2V Rated insulation voltage Ui 75 V DC 75 V DC 75 V DC Rated operating current Ie 400 mA 400 mA 400 mA Rated operating current l0 max. ≤ 10 mA ≤ 10 mA ≤ 10 mA Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Ambient temperature Ta –25...+70 °C –25...+70 °C –25...+70 °C Function indicator Yes Yes Yes Degree of protection per IEC 60529 IP 65 IP 65 IP 65 Housing material Plastic Plastic Plastic Material of sensing face Plastic Plastic Plastic Connection M12 connector, M12 connector, M12 connector, 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded Pulse prolongation 60 ms 60 ms 60 ms 1 25.0 25.0 + 15.0 15.0 4 M3 M3 3 15.0 15.0Installation in series: 1) LED function indicator 2) LED operating voltage 60.0 60.0 42.5 42.5 38.0 10.0 38.0 10.0 25.1 35.0 26.0 35.0 26.0 15.1Installation in a stack: Ø4 Ø4 .4 .4■ www.balluff.com 31
  • 31. Inductive tube sensors BES complement the line of ring sensors. Optimized for tube infeeds in automated assembly, they detect small parts easily and reliably. ■ Simple attachment to infeed tube ■ Pulse extension of 150 ms results in a reliable detection of fast-moving parts ■ Object speed max. 20 m/s32
  • 32. Inductive Tube Sensors BES Z06KFast and easy to install Size 17×78.5×11.9 mm 17×78.5×11.9 mm Minimum object size Screw M3×5 Screw M3×5 Rated switching distance sn 16 mm 16 mm PNP Ordering code BES0428 BES0429 NO Part number BES Z06K-PSC16F-S49G BES Z06K-PSC16F-BP00,1-GS04 Operating voltage UB 10...30 V DC 10...30 V DC Rated operating current Ie 200 mA 200 mA Reverse polarity/short-circuit protected Yes/yes Yes/yes Ambient temperature Ta –25...+70 °C –25...+70 °C Function indicator Yes Yes Degree of protection per IEC 60529 IP 67 IP 67 Housing material PA 6.6 PA 6.6 Connection M8 connector, 3-pin M12 connector, 3-pin, A-coded with 0.1 m cable PUR Pulse prolongation 150 ms 150 ms 9.4Rated switching distance sn based onFE360 steel plate (18×18×1 mm). Sensing surface Sensing surface 87.5 78.5 LED M8×1 11.9Center-line spacing for side-by-side mounting 19 17 R2 0■ www.balluff.com 33
  • 33. ■ No adjustment or misalignment of the transmit- ter and receiver ■ Easy, fast commissioning ■ Reliable detection of transparent objects34
  • 34. Reliable Transparency DetectionNow also available with BGL laser fork sensors BGL 80A-009-S49 BGL 80A-010-S49 BGL002U BGL002T ■ Ordering code ■ Part number Switching output PNP ■ NPN ■ Switching type NC/NO contact selection ■ ■ Connection M8 connector, 3-pin ■ ■ Fork opening 80 mm ■ ■Maximum reliability – 120 mmsimple handling Light type LaserBalluff BGL laser fork sensors Switching frequency 5000 Hzensure completely reliable detec- Degree of protection IP 67tion of transparent objects. Housing material Gd-ZnThese also provide the unsur- Optical surface Glasspassed advantages offered byfork sensors: the transmitter For additional information visit our website at www.balluff.comand receiver do not need to bealigned. And there is no longerany misalignment. BGL laser forksensors are therefore character-ized by simple and fast com-missioning as well as maximumreliability.■ www.balluff.com 35
  • 35. ■ Detect fluids with a water content > 15 % ■ Detection independent of color ■ Thin adhesions can be suppressed Balluff has widened its scope of expertise in through-beam fork sensors by offering sensors for fluid detection. The light barriers with fork openings of 30 mm and 80 mm are suitable for detect- ing the level of clear, colored or turbid fluids with a water content > 15 % through transparent container walls. Balluff offers a solution for applications where other sensors reach their limits. For example, this through-beam fork sensor can detect fluids containing water in small, trans- parent hoses with a diameter of 6 mm or smaller.36
  • 36. Fork Sensors for Fluid DetectionReliable level detection through transparent container walls BGL 30A-011-S49 BGL 30A-012-S49 BGL 80A-011-S49 BGL 80A-012-S49 BGL003M BGL003K BGL003L BGL003J ■ Ordering code ■ Part number Switching output PNP ■ ■ NPN ■ ■ Switching type NC/NO contact selection ■ ■ ■ ■ Connection M8 connector, 3-pin ■ ■ ■ ■ Fork opening 30 mm ■ ■ 80 mm ■ ■ Light type Infrared Switching frequency 2 kHz Degree of protection IP 67 Housing material Gd-Zn Optical surface Glass For additional information visit our website at www.balluff.com■ www.balluff.com 37
  • 37. ■ High degree of process reliability■ Better quality■ Improved efficiency 38
  • 38. Reliable Web Edge ControlAnalog BGL fork sensors: a light band accomplishes moreIn-process correctionThe light band on analog forksensors not only ensures com-pletely reliable detection, butalso determines the position of BGL 30C-001-S4 BGL 50C-001-S4 BGL 30C-005-S4 BGL 30C-003-S4 BGL 50C-005-S4 BGL 50C-003-S4 BGL 30C-007-S4 BGL 50C-007-S4objects with extreme accuracy:In-process correction could notbe easier. BGL003C BGL002Z BGL003F BGL0037 BGL0033 BGL0031 BGL0039 BGL0035Process reliability and productquality are significantly improved. ■ Ordering codeUse the BGL light band ■ Part numberfork sensor – with enhanced ef- Basic: 2 switching outputs ■ ■ficiency as a welcome extra. Advanced: 1 analog output with 1 switching / error output ■ ■ ■ ■ Premium: IO-Link on requestTechnical highlights Fork opening 30 mm ■ ■ ■ ■■ Analog signal proportional to 50 mm ■ ■ ■ ■ the skin depth of the object Switching output PNP ■ ■ ■ ■ ■ ■ ■ ■■ Stable value, even in NPN on request the event of height variations Analog output 0...10 V DC ■ ■■ High degree of soiling 4...20 mA ■ ■ resistance and compensation Light type Red light■ Fieldbus connection Measurement field length 25 mm with IO-Link Resolution ≤ 0.1 mm Housing material Al anodized Connection M12 connector, 4-pinIntegral air rinsing nozzle toprevent dust from accumulatingon the optical transmitter andreceiver. Simple connection viastandard pneumatic system.■ www.balluff.com 39
  • 39. Reliably detect the smallest parts Balluff thru-beam sensors BOS Q08M are innovative, compact products that reach a high performance level. Nothing else produces comparable results under similar conditions. These sensors are therefore particularly recommended if there is little space available. A focused light beam is able to detect even the smallest of parts, groo- ves or holes in a completely reliable manner, allowing you to control heights very accurately. And in cramped systems, the high-perfor- mance, compact units are also characterized by the fact that its fine laser beam (PinPoint laser/red light) can be aligned very precisely in the midst of closely set parts to ensure reliable detection. ■ Compact design for limited space ■ Rugged metal housing ■ Reliable detection of small parts up to 0.4 mm (PinPoint red light) or 0.28 mm (laser) ■ Uses a patented mounting concept for Bosch profiles that allows quick, precise positioning40
  • 40. Red Light and Laser Thru-beam Sensors BOS Q08MExtreme accuracy in a compact, high-performance design PinPoint Laser Emitter Receiver Emitter Receiver BOS Q08M-PO-KE20-00,2-S49 BOS Q08M-PS-KE20-00,2-S49 BOS Q08M-PO-LE20-00.2-S49 BOS Q08M-PS-LE20-00,2-S49 BOS Q08M-X-KS20-00,2-S49 BOS Q08M-X-LS20-00,2-S49 BOS Q08M-PO-KE20-S49 BOS Q08M-PS-KE20-S49 BOS Q08M-PO-LE20-S49 BOS Q08M-PS-LE20-S49 BOS Q08M-PO-KE20-02 BOS Q08M-PS-KE20-02 BOS Q08M-PO-LE20-02 BOS Q08M-X-KS20-S49 BOS Q08M-PS-LE20-02 BOS Q08M-X-LS20-S49 BOS Q08M-X-KS20-02 BOS Q08M-X-LS20-02 BOS019M BOS018M BOS00YH BOS00YC BOS00YK BOS00YE BOS00YA BOS018K BOS00YF BOS00YJ BOS00Y8 BOS00Y9 BOS0199 BOS0197 BOS0198 BOS0196 BOS0194 BOS0195■ Ordering code■ Part number PNP ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ NPN on request on request NO contact ■ ■ ■ ■ ■ ■ NC contact ■ ■ ■ ■ ■ ■ Connec- M8 connector, 3-pin ■ ■ ■ ■ ■ ■ tion Cable with ■ ■ ■ ■ ■ ■ M8 connector, 3-pin Cable ■ ■ ■ ■ ■ ■ Range 2.2 m 0...3 m Light type Red light (PinPoint LED) Laser (laser class 1) Switching frequency 400 Hz 400 Hz Smallest detectable part 0.4 mm 0.28 mm Degree of protection IP 67 IP 67 Housing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn Optical surface PMMA PMMAFor additional information visit our 8 8 8 3 3 3website at www.balluff.com 5 5 5 10 10 10 M3 M3 M3 20 40 20 40 20 44 44 50 59 LED LED LED M8x1Clamp holder 36.5For Bosch profile: BES Q08-KH-3 M8x1■ www.balluff.com 41
  • 41. ■ Rapid commissioning as no adjustments are required ■ The compact design also enables use in the smallest of spaces ■ Innovative PinPoint technology: reliable suppression of objects outside the detection field42
  • 42. BOS Q08M Diffuse Sensor withFixed Background SuppressionQuick installation Diffuse sensor BOS Q08M-PO-KF20-00.2-S49 BOS Q08M-PS-KF20-00,2-S49 BOS Q08M-PO-KF20-S49 BOS Q08M-PS-KF20-S49 BOS Q08M-PO-KF20-02 BOS Q08M-PS-KF20-02 BOS0160 BOS0163 BOS0161 BOS0164 BOS0168 BOS0165 ■ Ordering code ■ Part number Switching output PNP ■ ■ ■ ■ ■ ■ NPN on request Switching type NO contact ■ ■ ■ NC contact ■ ■ ■ Connection M8 connector, 3-pin ■ ■ Cable with M8 connector, 3-pin ■ ■ Cable ■ ■ Sensing distance 5...50 mm Light type Red light PinPoint LED Switching frequency 400 Hz Degree of protection IP 67 Housing material Nickel-plated Gd-Zn Optical surface PMMA For additional information visit our website at www.balluff.comRapid application - high reliability 8 8 8 3 3 3Only Balluff offers the powerful combina- Emitter Emitter Emittertion of fixed background suppression and 5 5 5 10 10 10homogeneous red light through innova- 15 15 15tive PinPoint technology. And all of this is M3 M3 M3 20 40 Receiver Receiver Receiver 20 40 20 44 44generated in a compact design, thereby 50 59enabling simple installation in even themost confined spaces. LED LEDIn addition, the sensors are ready for LEDimmediate use without any adjustment. A M8x1new, patented mounting concept also en- 36.5sures flush installation in aluminum profiles.For Bosch profile: BES Q08-KH-3 M8x1■ www.balluff.com 43
  • 43. ■ Reliable repeat accuracy as a result of powerful background suppression ■ Simple, fast mounting ■ Large ranges ■ Highly visible red light ■ Precise switching response Precise switching response – excellent repeat accuracy Cutting-edge LED technology and the latest Fresnel lenses are combined in this unit to form an innovative and powerful photoelectric sensor. In practice this means reliable background suppression, improved repeat accuracy and a precise switch- ing response even at large distances. Technical highlights ■ Large operating range ■ Rugged M18 metal housing ■ State-of-the-art LED technology with sharply contoured light spot44
  • 44. Photoelectric Red Light Sensors M18For maximum precision BOS 18M-PSV-RH22-S4 BOS 18M-PO-RD21-S4 BOS 18M-PO-RD20-S4 BOS 18M-PO-PR20-S4 BOS 18M-PS-RH22-S4 BOS 18M-PO-RE20-S4 BOS 18M-PS-RD21-S4 BOS 18M-PS-RD20-S4 BOS 18M-PA-RH22-S4 BOS 18M-PS-PR20-S4 BOS 18M-PA-RD21-S4 BOS 18M-PA-RD20-S4 BOS 18M-PS-RE20-S4 BOS 18M-PA-PR20-S4 BOS 18M-PA-RE20-S4 BOS 18M-XT-RS20-S4 BOS 18M-X-RS20-S4 BOS014W BOS01CC BOS01CA BOS01CE BOS01CZ BOS01CF BOS01EP BOS019N BOS01C1 BOS01C1 BOS01C0 BOS01C2 BOS01EE BOS019P BOS01E7 BOS01E8 BOS01E3■ Ordering code■ Part number Type Diffuse sensor with ■ ■ ■ background suppression Diffuse sensor energetic ■ ■ ■ ■ ■ ■ Retroreflective sensor ■ ■ ■ Through-beam emitter ■ Through-beam emitter ■ with test input Thru-beam ■ ■ ■ receiver Switching PNP complementary ■ ■ ■ ■ output PNP NO contact, ■ error output PNP NO contact ■ ■ ■ ■ ■ PNP NC ■ ■ ■ ■ Switching 400 Hz ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ frequency 500 Hz ■ ■ ■ Sensing range 30…300 mm ■ ■ ■ 1...300 mm ■ ■ ■ 1...600 mm ■ ■ ■ 0.1...7 m ■ ■ ■ 0...20 m ■ ■ ■ ■ ■ Setting 10-turn potentiometer 270° pot Gray value shift ≤ 15 % Light type Red light Housing material Nickel-plated brass Connection M12 connector, 4-pinNPN variants available from summer 2011. For additional information visit our website at www.balluff.comAccessories– Reflector BOS R-1 (ordering code: BAM00UK)– Straight connector, 2 m PUR, other lengths on request BCC M415-0000-1A-003-PX0434-020 (ordering code: BCC032F)– Right-angle connector, 2 m PUR, other lengths on request BCC M425-0000-1A-003-PX0434-020 (ordering code: BCC032Y)■ www.balluff.com 45
  • 45. Type Diffuse sensor with Diffuse sensor with background suppression, background suppression, laser class 1 laser class 2 Detection range 30…150 mm 30…150 mm PNP Light-on with Ordering code BOS01C4 BOS002K error output Part number BOS 18M-PSV-LH23-S4 BOS 18M-PSV-LH22-S4 PNP Light-on Ordering code BOS002H Part number BOS 18M-PS-LH22-S4 PNP Light- and dark-on Ordering code BOS01C5 Part number BOS 18M-PA-LH23-S4 NPN Light-on with Ordering code BOS001L error output Part number BOS 18M-NSV-LH22-S4 NPN Dark-on with Ordering code BOS001H error output Part number BOS 18M-NOV-LH22-S4 Operating voltage UB 10…30 V DC 10…30 V DC Setting 10-turn potentiometer 10-turn potentiometer Switching frequency 500 Hz 500 Hz Housing material Nickel-plated brass Nickel-plated brass Optical surface PMMA PMMA Degree of protection per IEC 60529 IP 67 IP 67 Ambient temperature range Ta –5…+55 °C –5…+55 °C Connection M12 connector, 4-pin M12 connector, 4-pin For additional information visit our website at www.balluff.com Receiver Emitter46
  • 46. Photoelectric Laser Sensors M18With 150 mm background suppression for outstanding detection of small partsReliably detect the smallest partsBalluff M18 laser diffuse sensors with backgroundsuppression are a genuine highlight.The focused light beam is able to detect the smallest of parts,grooves or holes with maximum precision and reliability.■ Outstanding performance when detecting small parts■ Select between laser class 1 and laser class 2■ Precision repeat accuracy as a result of powerful background suppression■ Rugged M18 metal housing 47
  • 47. ■ Accurate switching characteristics Type for precision positioning tasks■ High ranges and compact design for greater freedom of system design■ Highly visible red light/laser light for Detection range precision alignment PNP NC/NO Ordering code■ LEDs visible from all sides selection Part number■ Varied mounting options NPN NC/NO Ordering code■ Laser variants ideal for selection Part number RedLight small part detection Emitter Ordering code LED■ Outstanding price/performance ratio red light Part number Operating voltage UB Setting Switching frequency Housing material Optical surface Degree of protection per IEC 60529 Ambient temperature range Ta ConnectionAccessories– Reflector for red light variants BOS R-1 (ordering code: BAM00UK) Detection range– Reflector for laser variants BOS R-22 (ordering code: BAM00UY) PNP NC/NO Ordering code– Lens protector BAM PC-XO-006-23K-1 (ordering code: BAM01L8)– Mounting bracket BMS CS-M-D12-B23K-05 (ordering code: BAM01AW) selection Part number Laser– Straight connector, 2 m PUR, other lengths on request Laser NPN NC/NO Ordering code BCC M415-0000-1A-003-PX0434-020 (ordering code: BCC032F) class 1 selection Part number– Right-angle connector, 2 m PUR, other lengths on request BCC M425-0000-1A-003-PX0434-020 (ordering code: BCC032Y) PNP NC/NO Ordering code selection Part number Laser NPN NC/NO Ordering code Laser class 2 selection Part number Emitter Ordering code Part number Operating voltage UB Setting Switching frequency Housing material Optical surface Degree of protection per IEC 60529 Ambient temperature range Ta Connection
  • 48. New Photoelectric Sensors BOS 23KRed light and laser provide a competitive edge Diffuse sensor Diffuse sensor Retro-reflective Thru-beam Thru-beam with background sensor sensor sensor suppression Receiver Emitter 0...2 m 0...1.2 m 0...14 m 0...25 m 0...25 m BOS016Z BOS0178 BOS016P BOS016F BOS 23K-PU-RD10-S4 BOS 23K-PU-RH10-S4 BOS 23K-PU-RR10-S4 BOS 23K-PU-RE10-S4 BOS0170 BOS0179 BOS016R BOS016H BOS 23K-NU-RD10-S4 BOS 23K-NU-RH10-S4 BOS 23K-NU-RR10-S4 BOS 23K-NU-RE10-S4 BOS016E BOS 23K-XT-RS11-S4 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC Teach-in 18-turn potentiometer Teach-in Teach-in Teach-in 600 Hz 600 Hz 600 Hz 500 Hz ABS ABS ABS ABS ABS PMMA PMMA PMMA PMMA PMMA IP 67 IP 67 IP 67 IP 67 IP 67 –20...+60 °C –20...+60 °C –20...+60 °C –20...+60 °C –20...+60 °C M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin 0...1.2 m 0...1.2 m 0...14 m 0...30 m 0...30 m BOS017C BOS016U BOS016L BOS 23K-PU-LH10-S4 BOS 23K-PU-LR10-S4 BOS 23K-PU-LE10-S4 BOS017E BOS016W BOS016M BOS 23K-NU-LH10-S4 BOS 23K-NU-LR10-S4 BOS 23K-NU-LE10-S4 BOS0175 BOS017H BOS 23K-PU-LD20-S4 BOS 23K-PU-LH20-S4 BOS0176 BOS017J BOS 23K-NU-LD20-S4 BOS 23K-NU-LH20-S4 BOS 016K BOS 23K-XT-LS11-S4 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC Teach-in Mech. setting (multiple speed) Teach-in Teach-in Teach-in 600 Hz 1 kHz 2 kHz 3,5 kHz ABS ABS ABS ABS ABS PMMA PMMA PMMA PMMA PMMA IP67 IP67 IP67 IP67 IP67 –20…+60°C –20…+60°C –20…+60°C –20…+60°C –20…+60°C M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin■ www.balluff.com 49
  • 49. ■ Distinguishes between different color shades ■ Large sensing range of 400 mm ■ High degree of flexibility through fiber adaptation ■ Simple configuration and visualization using software ■ Robust metal housing Balluff has raised the bar in photoelectrics with the True-color Sensor BFS 33. The sensor succeeds where existing RGB sensors reach their limits by using the lab color space. The sensor can detect minute differences in color on injection molded parts, for example, and opens up a wealth of new possibilities in areas such as quality control. The sensor uses three digital outputs and a serial interface to per- form evaluations. The lab color space values are transmitted directly via this interface.50
  • 50. True-color Sensor BFS 33MDistinguishes between different color shades to a fine degree 400 mm sensing range possible with additional lens! Type True-color sensor BFS Type Plastic fiber optic BFO Ordering code BFS000L Ordering code BFO0066 Part number BFS 33M-GSS-F01-PU-02 Part number BFO D22-XB-LB-EAK-15-SA1-02 Channels (outputs) 3 Operating principle Buttons Color space CIELab Sensing distance 5...80 mm, Switching frequency 1.5 kHz (on 3 products) up to 400 mm with additional lens Resolution 8 enhancement settings, 12 bit Dispersion angle 60° Color resolution < 0.5 dE Connection SMA connector Repeat accuracy < 1 dE Length 2000 mm Protection class IP 54 Ambient temperature range Ta –55...+70 °C Ambient temperature range Ta –10...+55 °C Fiber optic material Plastic POF Housing material Al coated Sleeve material PlasticIndustries■ Automobile industry■ Plastics processing■ Packaging industry■ Handling and assembly■ Printing industry■ Timber processing■ www.balluff.com 51
  • 51. Model BMF 07M BMF 08M BMF 12M Maximum switching distance (with BAM01EL) 90 mm 90 mm 90 mm PNP NO Ordering code BMF000E BMF000P BMF00C7 Part number BMF 07M-PS-C-2-KPU-02 BMF 08M-PS-C-2-KPU-02 BMF 12M-PS-C-2-S4 Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Function indicator Yellow LED Yellow LED Yellow LED Ambient temperature range Ta –25...+85 °C –25...+85 °C –25...+70 °C Degree of protection per IEC 60529 IP 67 IP 67 IP 67 Connection 2 m cable PUR, 2 m cable PUR, M12 connector, 3-pin 3×0.14 mm² 3×0.14 mm² Size Ø 15 mm Ø 15 mm Ø 25 mm with Ø 22.1 mm with M5 screw hole M5 screw hole Ordering code BAM01EJ BAM01EK BAM01EL BAM01EM Part number BAM TG-MF-006 BAM TG-MF-007 BAM TG-MF-008 BAM TG-MF-009 Height 10 mm 15 mm 15 mm 10.5 mm Maximum switching distance 40 mm 65 mm 90 mm 40 mm Assured switching is guaranteed from 0 mm to the switching distance indicated in the table. The specified switching distances are determined from series measurements and should be considered a starting point for selecting a suitable magnet.52
  • 52. Cylindrical Magnetic Field Sensors for Large Operating RangesMiniature design, long switching distancesCylindrical magnetic field sensors are characterized by their small, ■ Non-contact position requests up to a distance of 90 mmextremely compact design. The new magnets with cylindrical mag- ■ Object detection through non-magnetizable materialsnetic field sensors for position requests are ideal for extremely long ■ Compact sensors and small magnets provide the perfectswitching distances, which means that you can query positions up basis for installationto 90 mm away using one sensor with a diameter of 6.5 mm ■ Outstanding price/performance ratiowithout making contact. These sensors are industrial grade andresistant to soiling. Positions can also be retrieved through contain-ers or pipes because magnetic fields can penetrate many non-magnetizable materials. The detection of codes using magnets isalso possible.■ www.balluff.com 53
  • 53. Ultrabright LED Reliable detection of switching function from far away (25 m in bright factory building) New Solid hold in the slot, mounting sensor cannot be wrenched concept from the slot. Knurled screw Sensor screws in firmly, extremely secure hold in any slot (e.g. Parker, Festo, SMC, Bosch) Minimum length: Can also be used 23 mm! in applications 8 mm shorter than with limited space. previous model. Can be installed from above, easy to install with hexagon socket or slot screwdriver54
  • 54. Sensors for Pneumatic CylindersBMF 235 Size BMF 235 BMF 235 Dimensions (H×W×L) 5.5×5×23.5 mm 5.5×5×23.5 mm PNP NO Ordering code BMF00C4 BMF00AR Part number BMF 235K-PS-C-2A-SA2-S49-00,3 BMF 235K-PS-C-2A-PU-02 NC Ordering code BMF00C6 BMF00AT Part number BMF 235K-PO-C-2A-SA2-S49-00,3 BMF 235K-PO-C-2A-PU-02 NPN NO Ordering code BMF00C2 BMF00AU Part number BMF 235K-NS-C-2A-SA2-S49-00,3 BMF 235K-NS-C-2A-PU-02 NC Ordering code BMF00C3 BMF00AW Part number BMF 235K-NO-C-2A-SA2-S49-00,3 BMF 235K-NO-C-2A-PU-02 Operating voltage UB 10...30 V DC 10...30 V DC Ambient temperature Ta –25...+85 °C –25...+85 °C Degree of protection per IEC 60529 IP 67 IP 67 Housing material Plastic Plastic Connection 0.3 m cable PUR with 2 m cable PUR, M8 connector, 3-pin 3×0.14 mm² Approval CE, cULus CE, cULus Assembly Can be installed from above Can be installed from above Cylinder profile T-slot T-slot Other plug and cable variants are available in addition to V-Twin mod- els. For information, visit our website at www.balluff.de/bmf235 For other pneumatic cylinder sensors, please request a copy of our brochure "BMF magnetic field sensor product overview".■ www.balluff.com 55
  • 55. System BMF 303 BMF 305 BMF 103 systemDimensions (H×W×L) 4.5×2.9×21.6 mm 10.5×6.5×33.5 mm 16×2.8×4.9 mmUnique features For miniaturized For larger actuators Optimized for short-stroke actuators cylinders and mini-grippersPart number of the most-used types: M8×1 male versions with turnable connection nut and 30 cm cable lengthPNP NO BMF 303K-PS-C-2A-SA2-S49-00,3 BMF 305K-PS-C-2-SA2-S49-00,3 BMF 103K-PS-C-2A-SA2-S49-00,3Cylinder profile Example Part number C-slot Festo, Sommer BMF 303- BMF 303- BMF 103- 3- BMF 103- - (Size 10 slot) Bosch HW-31 W-31 0 HW-30 HW 102 HW-102 HW-42 New Tough gh Compact ct Hollow screw w C-slot SMC, Bimba, BMF 303- BMF 303- BMF 103- 3 BMF 103- 3 (Round slot) Schunk HW 97 W W-97 HW-97 HW-28 HW 100 HW-100 HW-41 New New Tough gh Compact Hollow screw ew T-slot General BMF 303 F 303- BMF 303- BMF 305- BMF 305- BMF 103-HW 103-HW-43 33 HW-33 40 HW-40 HW 98 HW-98 HW-20 New Tough Compact act Hollow screw Round General BMF 303-HW-59 and BMF 305-HW 305-HW-24 undo cylinder Hose clamp 1) Hose clamp 1) Trapezoidal Bosch, Parker, BMF 303-HW-101 BMF 305-HW-106 slot Norgren New New Trapezoidal Bosch BMF 303-HW 303-HW-80 BMF 305-HW 305-HW-27 guide C-slot Numatics, A B BMF 303-HW-62 BMF 305- BMF 305- Large Norgren HW-32 HW-92 A B with rail/ SMC BMF 303-HW-51 BMF 305- BMF 305- SMC slot-A (BMF 303-HW-602)) HW-26 HW-99 and slot-B New Slot version Hexagon socket k t Profile General BMF 235-HW-109 and BMF 235-HW-109 and -109 BMF 235-HW-109 and cylinder BMF 303-HW-33 BMF 305-HW-20 BMF 103-HW-43 and tie bar 5...11 mm New New New Profile General BMF 235-HW 235-HW-110 and BMF 235-HW 235-HW-110 and BMF 235-HW 235-HW-110 and cylinder 303-HW-33 BMF 303-HW 305-HW-20 BMF 305-HW 103-HW-43 BMF 103-HW and tie bar 9...15 mm New New New Profile General 235-HW-111 and BMF 235-HW 235-HW-111 and BMF 235-HW 235-HW-111 and BMF 235-HW cylinder 303-HW-33 BMF 303-HW 305-HW-20 BMF 305-HW 103-HW-43 BMF 103-HW and tie bar 14...20 mm New New New U slot SMC CP95 303-HW-103 BMF 303-HW New
  • 56. Cylindrical Magnetic Field Sensors with Mounting SystemNow even more flexible due to new mounting elements Increase Increase of ncrea ncre e r overall system effectiveness overall system ve all s Autono- Training Remedy Scheduled Preventive mous and of key mainte- mainte- mainte- training problems nance nance nance courses Total Productive Maintenance (TPM) Removal of key problems No unreliable switching, even under highest stress, due to highly precise GMR sensor elements and robust metal clamps. Autonomous maintenance Faster and safer sensor replacement using one sensor type for all grooves with retaining switching point. Scheduled maintenance program The wear-free, fully electronic sensors protect against creeping failure, even after several million switching cycles, thereby increasing your process reliability. Training and training courses Easy handling and reduced training effort due to one sensor type for all grooves with uniform operating principle of all mounting brackets. Maintenance prevention The costs for maintenance are already reduced to a minimum during the design with the consistent use of Balluff magnetic field sensors with mounting bracket concept.One for all ■ By selecting the right mounting bracket you can adapt these sensors to virtually every pneumatic cylinder. ■ All-purpose types reduce costs and save storage space. ■ BMF 303 system for miniaturized actuators BMF 305 system for larger actuators BMF 103 system for use on mini-grippers and in short-stroke cylinders. ■ SA7 variants for Schunk grippers■ www.balluff.com 57
  • 57. 58
  • 58. BMF Service CaseReady for Total Productive Maintenance (TPM) BMF service case with Conventional sensors BMF 103, 303, 305 sensors and mounting systemThe advantage of the Sensor – Case has space to store all the necessary materialssensors with a unique mounting replacement – Mounting system retains the switching pointsystem – all in a single case. when device is replacedThe position of all standardpneumatic cylinders can be de- Complexity – Standard operating principletected using a single product. for all cylinders – Elementary assembly■ Time and cost savings very time the sensor is changed Variety – One sensor for all cylinders■ Covers all standard of models – Reduced storage costs pneumatic cylinders■ Clearly laid out for easy handling Service life – Robust metal clamp – Fully electronic, wear-free electronics e Sensors with mounting system by Balluff can reduce your costs significantly.Contains detailed literatureParticularly user-friendly due to logical table of contentsLid sealed tight when closedContains two BMF 103, 303 and 305 sensorsContains two fastening elements for all common types of slotRobust, industrial aluminum caseContains an extensive range of accessories Description BMF service case Ordering code BAV0005 Part number BAV AS-OD-00002-01■ www.balluff.com 59
  • 59. Size Ø 4 mm M5×0.5 Ø 6.5 mm Ø 6.5 mm Mounting type Flush Flush Flush Non-flush Rated switching distance sn 0.1…1 mm 0.1…1 mm 0.1…1.5 mm 0.1…3 mm Ordering code BCS0010 BCS0011 BCS0012 BCS0013 Part number BCS G04T4D-XXS10C-EP02-GZ01-002 BCS M05T4C-XXS10C-EP02-GZ01-002 BCS G06T4B-XXS15C-EP02-GZ01-002 BCS G06T4B-XXS30G-EP02-GZ01-002 Operating voltage UB 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC Rated insulation voltage Ui 75 V DC 75 V DC 75 V DC 75 V DC Ambient temperature range Ta –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C Switching frequency f 100 Hz 100 Hz 100 Hz 100 Hz Degree of protection per IEC 60529 IP 67 IP 67 IP 67 IP 67 Housing material V2A V2A V2A V2A Sensing surface material PTFE PTFE PTFE PTFE Cover material POM POM POM POM Connection 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² Ø4 M5×0.5 Ø 6.5 Ø 6.5 3 18 16 3 29 29 8 5 18.6 18.6 18.6 18.6 Refer to our catalog or visit Ø8 Ø8 www.balluff.com for a large Ø8 Ø8 selection of capacitive sensors60
  • 60. Capacitive Mini Sensors BCSObject detection in the smallest of spaces M8 × 1 M M8 × 1 Ø 10 mm Ø 10 mm M M12 1 M12×1 M M12 1 M12×1 Flush Non-flush Flush Non-flush Flush Non-flush 0.1…1.5 mm 0.1…3 mm 0.1…4 mm 1…8 mm 0.1…4 mm 1…8 mm BCS0014 BCS0015 BCS0016 BCS0017 BCS0018 BCS0019 BCS M08T4C-XXS15C-EP02-GZ01-002 BCS M08T4C1-XXS30G-EP02-GZ01-002 BCS G10T4B-XXS40C-EP02-GZ01-002 BCS G10T4C-XXS80G-EP02-GZ01-002 BCS M12T4D-XXS40C-EP02-GZ01-002 BCS M12T4D1-XXS80G-EP02-GZ01-002 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC 75 V DC 75 V DC 75 V DC 75 V DC 75 V DC 75 V DC –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C –30…+80 °C 100 Hz 100 Hz 100 Hz 100 Hz 100 Hz 100 Hz IP 67 IP 67 IP 67 IP 67 IP 67 IP 67 V2A V2A V2A V2A V2A V2A PTFE PTFE PTFE PTFE PTFE PTFE POM POM POM POM POM POM 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² M8×1 M8×1 Ø 10 Ø 10 M12×1 M12×1 3 4 4 4 20 4 4 25 20 25 30 4 30 4 4 13 5 13 17 17 5 18.6 18.6 18.6 18.6 18.6 18.6 Ø8 Ø8 Ø8 Ø8 Ø8 Ø8■ www.balluff.com 61
  • 61. Size Ø 18×2.5 mm Ø 18 4 mm 18×4 Ø 18 10 mm 18×10 Ø 22 4 mm 22×4 Mounting type Flush Flush Flush Flush Rated switching distance sn 0.1…3 mm 1…5 mm 1…5 mm 1…10 mm Ordering code BCS001A BCS001C BCS001E BCS001F Part number BCS D18T403-XXS30C-EP02-GZ01-002 BCS D18T404-XXS50C-EP02-GZ01-002 BCS D18T407-XXS50C-EP02-GZ01-002 BCS D22T405-XXS10C-EP02-GZ01-002 Operating voltage UB 4…8 V DC 4…8 V DC 4…8 V DC 4…8 V DC Rated insulation voltage Ui 75 V DC 75 V DC 75 V DC 75 V DC Ambient temperature range Ta –30…+70 °C –30…+80 °C –30…+80 °C –30…+80 °C Switching frequency f 100 Hz 100 Hz 100 Hz 100 Hz Degree of protection per IEC 60529 IP 66 IP 66 IP 66 IP 66 Housing material V2A V2A V2A V2A Sensing surface material PTFE PTFE PTFE PTFE Connection 2 m cable PVC, 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, 3×0.09 mm² 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² 2.5 4 10 M3×5 4 Ø 18 Ø 18 Ø 18 Ø 22 18.6 18.6 18.6 18.6 Ø8 Ø8 Ø8 Refer to our catalog or visit Ø8 www.balluff.com for a large selection of capacitive sensors62
  • 62. Capacitive Mini Sensors BCSObject detection in the smallest of spaces Ø 22 10 mm 22×10 Ø 30×4 mm 30 4 Ø 30 10 mm 30×10 Size 45×30×15 mm Flush Flush Flush PNP NO Ordering code BAE009E 1…10 mm 1…15 mm 1...15 mm Part number BAE SA-CS-001-PS BCS001H BCS001J BCS001K PNP NC Ordering code BAE009F BCS D22T408-XXS10C-EP02-GZ01-002 BCS D30T406-XXS15C-EP02-GZ01-002 BCS D30T409-XXS15C-EP02-GZ01-002 Part number BAE SA-CS-001-PO 4…8 V DC 4…8 V DC 4…8 V DC NPN NO Ordering code BAE009H 75 V DC 75 V DC 75 V DC Part number BAE SA-CS-001-NS –30…+80 °C –30…+80 °C –30…+80 °C NPN NC Ordering code BAE009J 100 Hz 100 Hz 100 Hz Part number BAE SA-CS-001-NO IP 66 IP 66 IP 66 Operating voltage UB 12…35 V DC V2A V2A V2A Voltage drop Ud at Ie 0.8 V PTFE PTFE PTFE Rated insulation voltage Ui 75 V DC 2 m cable PUR, 2 m cable PUR, 2 m cable PUR, Output current max. 300 mA 3×0.14 mm² 3×0.14 mm² 3×0.14 mm² No-load supply current I0 max. 20 mA Reverse polarity/short-circuit protected Yes/yes Ambient temperature range Ta –30…+70 °C 10 M3×5 4 10 M3×5 Switching frequency f 100 Hz Function indicator Yes/yes Ø 22 Ø 30 Degree of protection per IEC 60529 IP 67 Ø 30 Housing material PC Connection 2 m cable PUR, 3x0.14 mm² 18.6 15 30 18.6 M3×4 bn (1) 18.6 + 9 bk (4) Ø8 PNP bu (3) - Ø8 Ø8 bn (1) 5.5 NPN + LED1 35 45 30 bk (4) Ø 4.2 LED2 bu (3) - Function overview sn LED 1: Switching status indicator LED 2: Power indicator 9 Pos. 1: Through-hole Ø 4.2 mm, hexagon on both sides for inserting an M3 nut.■ www.balluff.com 63
  • 63. Balluff has expanded its range ■ Extremely rugged and reliable of ultrasonic sensors to include ■ Large range up to 1.5 m a sensor in an enclosed stain- ■ High degree of protection IP 68/IP 69K less steel housing in designs M30×1.5 and Ø 30 mm. The ultrasonic converter is protected by the metal wall to guarantee degree of protection IP 68/ IP 69K for the first time and opens up a wealth of new pos- sibilities even under the harshest ambient conditions. The robust stainless steel sensing surface protects the sensor against ag- gressive cleaning products such as those used in the packaging and food industry.64
  • 64. New: Steelface Ultrasonic SensorsFor the most extreme applications in harsh environments soon: Comingle from Availab r 2011 summe Ultrasonic sensors for object detection Size M30×1.5 Ø 30 mm Range 150...1500 mm 150...1500 mm PNP NO Ordering code with Teach-in Part number BUS M30E0-PSXDR-150-S92G-S BUS G30E0-PSXDR-150-S92G-S PNP NC Ordering code with Teach-in Part number BUS M30E0-POXDR-150-S92G-S BUS G30E0-POXDR-150-S92G-S Operating voltage UB 24 V DC ± 25 % 24 V DC ± 25 % Ambient temperature range Ta –15…+80 °C –15…+80 °C Switching frequency f 20 Hz 20 Hz Degree of protection per IEC 60529 IP 68/IP 69K IP 68/IP 69K Ultrasonic frequency, dispersion cone angle 220 kHz, 8° 220 kHz, 8° Resolution 1 mm 1 mm Housing/sensing surface material Stainless steel 1.4571 Stainless steel 1.4571 Connection M12 connector M12 connector Ultrasonic sensors for analogue distance measurement Size M30×1.5 Ø 30 mm Measuring range 150...1500 mm 150...1500 mm Analog output Ordering code 0...10 V DC Part number BUS M30E0-XADX-150-S92G-S BUS G30E0-XADX-150-S92G-S Analog output Ordering code 4...20 mA Part number BUS M30E0-XBDX-150-S92G-S BUS G30E0-XBDX-150-S92G-S Operating voltage UB 24 V DC ± 25 % 24 V DC ± 25 % Ambient temperature range Ta –15…+80 °C –15…+80 °C Degree of protection per IEC 60529 IP 68/IP 69K IP 68/IP 69K Ultrasonic frequency/dispersion cone angle 220 kHz, 8° 220 kHz, 8° Resolution 1 mm 1 mm Output curve deviation max. 0.5 % 0.5 % Characteristic slope 7.4 mV/mm 11.8 µA/mm Housing/sensing surface material Stainless steel 1.4571 Stainless steel 1.4571 Connection M12 connector M12 connector■ www.balluff.com 65
  • 65. linearposition sensing inductive positioning system magnetic linear encoder systems micropulse transducers
  • 66. ■ Absolute measuring principle, several measuring ranges, teachable ■ High level of repeat accuracy and precision ■ Optimal linearity and low temperature drift ■ Optimized housing design for clamping distance monitoring ■ Distance-proportional IO-Link output signal ■ Standard output 0...10 V, 4...20 mA The inductive positioning system BIP is the accurate measuring system for the position detection of metallic objects. Applications The optimal sensor for The main application area of the BIP is the linear position monitoring clamping distance monitoring of drive spindles and clamping devices for tools and workpieces. Position sensor BIP in use at a drive spindle for tools.68
  • 67. Inductive Positioning System BIPLinear position detection – reliable and accurate Ordering code BIP0001 BIP0002 BIP0004 BIP0005 Part number BIP AD0-B014-01-EP02 BIP AD2-B040-02-S4 BIP LD2-T040-02-S4 BIP CD2-B040-02-S4 Output signal 0...10 V 0...10 V IO-Link 4...20 mA Length of measuring range is teachable 7...14 mm 20...40 mm Detection range 0 - 14 mm 0...40 mm Target width (EC80) 8 mm 14 mm Target distance 0.5...2 mm 1...3 mm Resolution 14 µm 40 µm Repeat accuracy ±80 µm ±80 µm Non-linearity ±250 µm ±400 µm Ambient temperature range –25...+70°C –25...+85°C Connection 2 m cable M12 connector Supply voltage 15...30 V 15...30 V (IO-Link 18...30 V) Housing material PA PA Function indicator LED Yes Yes■ www.balluff.com 69
  • 68. ■ Easy integration, even in existing systems Applications ■ Minimum space requirements The guided BML can be used wherever long paths have to be ■ Robust and lubricant-free design measured, but without any precise guidance by the machine. ■ Standard connection via control arm Examples: sheet metal presses, elevators, cutting installations, ■ Random side-by-side mounting material handling technology Sensor guidance Guide rail for sliding carriage Ordering code BML01FF Part number BML-R01-M_ _ _ Ordering example: Features – Anodized aluminum Aluminum rail – Available mounting bore holes – Lateral groove for alternate mounting using claws BML-R01-M_ _ _ – Side-by-side installation possible with mounting claws – Maintenance-free dry operation Length in cm, – Lubricant-free max. 300 – Suitable for all linear tapes Version for holding the sliding carriage BML-C01 or BML-C02 Information about our magnetic linear encoder systems can be found in our new catalog or online at www.balluff.com70
  • 69. Magnetic Linear Encoder System BML, guidedThe solution for many applications Accessories Mounting guide Claws (2 units) Control arm Ordering code BAM01L9 BAM01JL BAM00Z6 Part number BML-Z0010 BML-Z0008 BTL2-GS10-_ _ _ _-A Version for precise installation for lateral mounting for connecting the sliding carriage to the machine of the of the rail and at transi- magnetic tape tion points Nominal stroke 5.3 R8 16 18.65 1.25 Adjustment range –5 mm Sliding carriage Sliding carriage for sensors BML-S2B, BML-S2E, BML-S1C for sensors BML-S1F BML01FR BML01FJ BML-C01 BML-C02 – Aluminum – Completely installed with gliders and connection for control arm – Prepared connection for drag chains – Maintenance-free dry operation – Lubricant-free for holding the sensors BML-S2B, BML-S1C or BML-S2E for holding the sensor BML-S1F 3 M 27.4 18 5 8 M 6 5 10.5 23.9 22 M 3 M 3 M 5 25 124.7■ www.balluff.com 71
  • 70. Positioning extremely heavy bridge sections accurate Applications Industry applicationsto the millimeter Structural design and ■ Pumps and compressorsBridge sections are usually assembled on land to minimize the calculations ■ Lift and lifting technologyobstruction of shipping traffic on rivers. After assembly, the sections ■ Active support of walls ■ Forging pressesare lowered horizontally onto floating pontoons in the river, moved ■ Bridge positioning ■ High-pressure hydraulicsinto place, raised to the future road level and secured in position. and lifting technologySpecial heavy-duty hydraulic cylinders with integrated micropulse ■ Leveling structuresdisplacement systems guide the horizontal feed and vertical lifting ■ Off-shore sectormovements. The integrated micropulse displacement systems ■ Tunnel constructionensure that the heavy bridge sections are positioned synchronouslyand accurate to the millimeter.Heavy-duty cylinders raisethe bridge to the plannedroad level after they are"floated" into position.
  • 71. Micropulse Transducers BTL5-CDHigh-pressure transducers resistant to 1000 bar make it easy forthe heavy-duty cylinders Micropulse CD transducers ensure that extreme loads are moved extre steadily and with precision. They are based o the established on magnetostrictive distance measurement tech technology. The absolute, contact-free principle is suitable for the reliab high-precision and reliable, dynamic measurement of piston positions on hydraulic cylinders. The special flange and protective pipe design as well as the extreme- ly robust stainless steel material make the micropulse CD transduc- ers ideal for installation as a feedback system in high-pressure and heavy-duty cylinders.Features BTL5-CD variants■ For pressures up to 1000 bar Part number Analog output signal■ Measuring lengths 25...2000 mm BTL7-E/C...-CD-... Current■ Resolution down to 1 µm BTL7-A/G...-CD-... Voltage■ Degree of protection IP67/68 BTL7-E/C...-CD-NEX... Current Ex "nA"■ Temperature range –40...+85 °C BTL7-A/G...-CD-NEX... Current Ex "nA"■ Hazardous area Zone 2; protection type "nA" Digital interface■ Plug or cable variants BTL5-P/M...-CD-... P pulse interface■ Multi-magnet technology BTL7-S...-CD-... SSI Fieldbuses BTL5-T...-CD-... PROFIBUS BTL5-H...-CD-... CANopen Ethernet BTL6-V11V-CD-... Varan BTL6-V11E-CD-... EtherCAT r Accessories Ø Ø 1 000 ba BTL-P-1018-3R Encoder ring Ø Ø 4.3Ø8 1 Ø 8 4 Mounting surface■ www.balluff.com 73
  • 72. Micropulse ProCompact with cable protection system Extreme ambient conditions, in which high reliability together with accuracy is required, are typical application areas for Micropulse ProCompact transducers. The non-contact working principle of the systems ensures a com- plete absence of wear and nearly endless service life. The high- precision output signal serves as an absolute signal for the controller in a wide range of different interfaces. Areas of application ■ Locks and floodgates ■ Run-of-river plants ■ Large hydraulically powered valves ■ Monitoring reflection channels on thermosolar power stations ■ Sand dredgers ■ Track systems ■ Logging machines ■ Hydroelectric power plants ■ Construction equipment ■ Combines74
  • 73. Micropulse Transducers BTL ProCompactThe cylinder feedback system for extreme environments Series BTL5 Pro Compact HB/WB rod Part number/output signal BTL5-A11-M...-HB/WB-...-C/analog 0 - 10 V Part number/output signal BTL5-E1-M...-HB/WB-...-C/analog 4 - 20 mA Part number/output signal BTL5-C1-M...-HB/WB-...-C/analog 0 - 20 mA Part number/output signal BTL5-G11-M...-HB/WB-...-C/analog –10 - 10 V Part number/output signal BTL5-P1-M...-HB/WB-...-C/digital pulse Part number/output signal BTL5-S1-M...-HB/WB-...-C/digital SSI Part number/output signal BTL5-H1-M...-HB/WB-...-C/BUS CANopen Shock rating 100 g/6 ms as per IEC 60068-2-27 and 100 g/2 ms as per IEC 60068-2-29 Vibration 12 g, 10...2000 Hz as per IEC 60068-2-6 Degree of protection per IEC 60529 IP 68 (5 bar with cable); IP 69K (with cable protection system); IP 68 (40 bar with cable protection system BAM AD/PT) Housing material Stainless steel 1.4404 Flange and tube material Stainless steel tube 1.4571, flange 1.4404 Operating temperature –40...+85 °C Storage temperature range –40...+100 °C Cable connection type PTFE/–40 - +200 °C Standard nominal lengths [mm] 0025 5080 or in 1-mm increments on request. Series Adapter Ordering code BAM01JW Part number BAM AD-XA-007-M18×1.5/D12-2 Housing material Brass (not seawater-resistant) Ordering code BAM01JY Part number BAM AD-XA-007-M18×1.5/D12-4 Housing material Stainless steel V2A (conditionally seawater-resistant) Model Protective tube Part number BAM PT-XA-001-095-0-_ _ _ Adapter Tube length 02, 05, 10, 15, 20, 30, 50 and 100 m Degree of protection IP 68 (40 bar) Protective tube IP 69K (when installed and attached) Housing material PUR (resistant to seawater, weld splatter and UV radiation) Outside diameter 16 mm Inside diameter 9,5 mm Temperature range –40...+95°C Min. bending radius (static) 51 mm■ www.balluff.com 75
  • 74. fluid sensors pressure sensors capacitive sensors for level detection micropulse filling level sensor
  • 75. 78
  • 76. Standard Pressure Sensors BSPFor a wide variety of applications in factory automationStandard Balluff pressure sensors offer an impressive price/performance ratio and are suitable for a wide variety of applications 11 Pressure variantsin factory automation.A large display and simple operating concept 33 PNP variantssave time when configuring parameters. These Balluff pressuresensors are versatile and space-saving. The display and electrical 33 NPN variantsoutput can rotated independently of the flange. Other features of 22 Output variantsthese sensors include: 2 programmable switching points■ A compact housing design 22 Output variants■ A local pressure indicator■ Digital switching outputs 1 programmable switching point■ Analog output signals and analog output 0...10 V DC 22 Output variants 1 programmable switching point and analog output 4...20 mA = 66 variants Standard pressure sensors Pressure ranges –1...2 bar, –1...10 bar, 0...2 bar, 0...5 bar, 0...10 bar, Refer to our BSP 0...20 bar, 0...50 bar, pressure sensor catalog or visit 0...100 bar, 0...250 bar, www.balluff.com 0...400 bar, 0...600 bar for further information Operating voltage UB 18...36 V DC Switching frequency f max. 200 Hz Accuracy ≤ ±0.5 % FSO BFSL Temperature error ≤ ±0.3 % FSO/10 K Ambient/material temperature –25…+85 °C/–25...+125 °C Degree of protection per IEC 60529 IP 67 (when connected) Material Housing PA 6.6, stainless steel Measuring cell Ceramic Seal Fluoroelastomer Connection Connectors M12 connector, 4-pin Process connection G 1/4"■ www.balluff.com 79
  • 77. Balluff pressure sensors 11 Pressure variants for high-end applications 33 PNP variants were designed for demanding 33 NPN variants requirements and extended tem- perature ranges. The high-end 22 Output variants pressure sensor is ideal for harsh 2 programmable switching points environments. The compact 22 Output variants housing is manufactured entirely from hard-wearing stainless 1 programmable switching point steel. Parameters are configured and analog output 0...10 V DC quickly and easily in line with 22 Output variants VDMA standards. High-end applications include: 1 programmable switching point ■ Wind turbines and analog output 4...20 mA ■ Off-shore ■ Refrigeration and air-conditioning systems = 66 variants High-end pressure sensors Pressure ranges –1...2 bar, –1...10 bar, 0...2 bar, 0...5 bar, 0...10 bar, 0...20 bar, 0...50 bar, 0...100 bar, 0...250 bar, 0...400 bar, 0...600 bar Operating voltage UB 18...36 V DC Switching frequency f max. 200 Hz Accuracy ≤ ±0.5 % FSO BFSL Temperature error ≤ ±0.3 % FSO/10 K Ambient/material temperature –40…+85 °C/–40...+125 °C Degree of protection per IEC 60529 IP 67 (when connected) Material Housing PA 6.6, stainless steel Measuring cell Ceramic Seal Fluoroelastomer Refer to our BSP Connection Connectors M12 connector, 4-pin pressure sensor catalog or visit Process connection G 1/4" www.balluff.com for further information80
  • 78. High-end Pressure Sensors BSPFor demanding applications involving extended temperature ranges■ www.balluff.com 81
  • 79. ■ Detecting high-conductive acids, such as sulphuric or Industrial wastewater (depending on conductivity of the medium) hydrochloric acid, through plastic or glass containers that are up to 20 mm thick Disinfectants (media containing chlorine) ■ Reliable detection of fill levels in food items, such as ketchup or Table salt solution mustard, despite heavy buildup ■ Detecting concentrated cleaning agents in plastic containers Rinsing agents Milk/buttermilk/yogurt Fruit juice Coolant/lubricants Ketchup/ mayonnaise/mustard Formic acid (30 %) Phosphoric acid (10 %) Vinegar Sulfuric acid (10 %) Cola Calcium chloride (30 %) Honey/glue Blood Hydrochloric acid (40 %) Beer Saltwater Nitric acid (12 %) SMARTLEVEL 15 SMARTLEVEL 50 SMARTLEVEL 500+ approx. 0.7 - 15 mS approx. 15 - 50 mS approx. 50 - 500 mS and greater82
  • 80. Capacitive Sensor SMARTLEVEL 500+Progress in smart level technology SMARTLEVEL 500+ M30×1.5 Size M30×1.5 Mounting type Non-flush 20 PNP/NPN and Ordering code BCS00HJ NO/NC user selectable Part number BCS M30T4M3-GPCFVG-S04G Operating voltage UB 10…30 V DC 58 66.5 Voltage drop Ud at Ie ≥2V Rated insulation voltage Ui 75 V DC Output current max. 100 mA 36 No-load supply current I0 max. < 15 mA Reverse polarity/short-circuit protected Yes/yes Ambient temperature range Ta –10…+60 °C 20.5 Switching frequency f 5 Hz Power indicator Green LED Function ready/error indicator Yellow LED Degree of protection per IEC 60529 IP 64, connection side IP 67 NO/NC Material Housing V2A Sensing surface PTFE (Teflon) sn Cover PBT/PE s S Connection M12 connector, A-coded LEDSMARTLEVEL 500+■ www.balluff.com 83
  • 81. ■ Continuously precise measurement in μ range delivers excellent filling results ■ 100 % stainless steel ensures top hygiene standards and long service life ■ International certificate guarantees maximum quality Maximum precision for food hygiene – internationally certified The BTL-SF filling level sensor ensures continuously precise measurement in applications that demand extreme hygiene. Made from corrosion-free stainless steel with excellent surface quality and rounded edges, the sensor meets the highest international hygiene standards and fulfills all strict requirements of the food industry. Take advantage of the best quality directly from the manufacturer. Other benefits ■ Neutral for all liquids ■ Compensates for foam to deliver reliable filling level values ■ Adjustment-free installation ■ Easy to clean in installed state (CIP – Clean in Place) ■ For process temperatures up to 130 °C (SIP – Sterilization in Place) ■ Standardized interfaces ensure flexible installation ■ Internationally certified quality guarantees global marketing and sales of your system ■ Rising and falling signal available8484
  • 82. Micropulse BTL-SF Filling Level SensorMaximum precision for foodstuffs and hygiene IP69K FDA and EHEDG compliant Model BTL5 rod SF Interface transducer analog Interface - customer device analog Ordering code BTL5-...-M_ _ _ _-SF-F_ _ Reverse polarity protected Yes Overvoltage protected 36 V Dielectric constant 500 V (GND to housing) Degree of protection per IEC 60529 IP 67/IP 69K (flange and tube) Housing material Stainless steel 1.4404 Flange and tube material 1.4404 Connection Cable connection Mounting 1.5" Tri Clamp as per SSI 3A standard 74-03 Pressure rating 300 bar (depending on float) Standard nominal stroke (mm) 0025, 0050, 0075, 0100, 0125, 0150, 0175, 0200, 0225, 0250, 0275, 0300, 0325, 0350, 0375, 0400, 0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700, 0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000, 2250, 2500 or in 5 mm increments on request Attention! Please refer to the instructions in the user manual prior to designing, installing and commissioning! Refer to our micropulse transducer brochures and catalogs or visit www.balluff.com for more detailed information■ www.balluff.com 85
  • 83. industrial identification vision sensors industrial RFID systems
  • 84. VISIONSENSOR Check the marking on your products. Regardless of whether you label them with 1D codes (bar codes) or 2D codes (Data Matrix codes), the BVS reads all common codes on the market. Text and sequences of numbers such as code plain text can be verified using OCV. The result: "Inspection OK" or "Inspection not OK". If you need to view the read code data to find out which parts are being processed, you can output it via the RS232 or Ethernet interface. ■ Simple operation ■ Read several codes in an inspection simultaneously ■ Output code data via RS232 or Ethernet interface ■ Verify character strings ■ Change between inspections via PLC ■ Codes readable in any position on ■ Extensive range of accessories es ■ Function module for PLC available ailable Readable bar codes – Interleaved 2-of-5 – Code 39 – Code 128 – Pharmacode – Codabar – EAN 8 – EAN 13 – UPC-E – PDF 417 Readable Data Matrix codes s – ECC 200 EPLAN macros – Electrical project planning made easy. Also for the BVS!88
  • 85. Vision Sensors BVS-E IdentificationDetecting and identifying varied codes Series BVS-E Identification BVS-E Identification BVS-E Identification Lens, focal length Standard lens, 8 mm Telephoto lens, 12 mm Telephoto lens, 16 mm PNP Ordering code BVS0001 BVS000T BVS000Y Part number BVS ID-3-001-E BVS ID-3-003-E BVS ID-3-007-E Operating voltage UB 24 V DC ±10 % 24 V DC ±10 % 24 V DC ±10 % Switching inputs 1× Trigger, 1× Select 1× Trigger, 1× Select 1× Trigger, 1× Select Switching outputs 1× lighting synchron., 1× PNP 1× lighting synchron., 1× PNP 1× lighting synchron., 1× PNP Interface RS232 RS232 RS232 Configuration interface Ethernet 10/100 Base T Ethernet 10/100 Base T Ethernet 10/100 Base T Typ. detection rate 3...15 Hz (depending 3...15 Hz (depending 3...15 Hz (depending on evaluation function) on evaluation function) on evaluation function) Working range 50...1000 mm 50...1000 mm 150...1000 mm Working distance, 50 mm, 1000 mm, 50 mm, 1000 mm, 150 mm, 1000 mm, Field of view (horizontal×vertical) 25×18 mm 500×360 mm 16×12 mm 312×237 mm 34×26 mm 229×172 mm Illumination LED, incident light (red), deselectable LED, incident light (red), deselectable LED, incident light (red), deselectable Eye safety acc. to IEC 62471 Free group Free group Free group Connection 2 connectors M12 2 connectors M12 2 connectors M12 (8- and 4-pin) (8- and 4-pin) (8- and 4-pin) Degree of protection per IEC 60529 IP 54 IP 54 IP 54To define the field of view andworking distance, use thedistance calculator at:www.balluff.com/vision Description Starter kit Version for BVS-E Identification Ordering code BVS000U Part number BVS Z-SK-ID-04 Contents Vision Sensor, mounting bra- cket, installation accessories, connector, software and quick guide■ www.balluff.com 89
  • 86. After the inspection is set up on the PC, the Vision Sensor Monitor shows you exactly what the sensor detects. If an inspection characteristic changes, the inspection parameters can be readjusted directly on the monitor. You can specify which parameters can be modified using the integral user manager. If several sensors are installed in your system, you only need one monitor to oversee and switch between different inspections. ■ Easy upgrade of existing systems ■ Simple, self-explanatory operation ■ Several sensors can be monitored on one screen ■ Inspection memory for 20 inspections ■ Connection to sensor via direct link or network (TCP/IP)90
  • 87. Vision Sensor Monitor BVS-ELive screen for the perfect overview Model Vision Sensor Monitor Type BVS-E PNP Ordering code BAE00EH Part number BAE PD-VS-002-E Operating voltage UB 24 V DC ±10 % Dimensions 96×96×42.4 mm Connection 2× M12 connector, 4-pin Degree of protection per IEC 60529 IP 40 Ambient temperature Ta –10...+55 mm Display 3.5“ color LCD■ www.balluff.com 91
  • 88. Modern production technologies with smaller batch sizes and ever shorter production cycle times require unambiguous recognition and matching of the produced parts. In response, various systems for industrial identification such as bar codes have been developed. These are cost-effective, but wear quickly. In addition, they are inhe- rently read-only and hold a limited amount of data. Far greater flexibility is provided by industrial RFID, inductive identification systems with read and write capability for ensuring the most current data in every single process segment. Balluff Industrial RFID BIS reliably process large quantities of data without making visual contact. Unlimited read/write cycles ensure flexible, rapid, contact-free communication even for the transfer of large data quantities in highly dynamic applications. Our wear-free BIS are easy to integrate in all types of controllers. Economical Balluff identification systems are able to manage the large volumes of information required in modern-day production plants and make sure your data is transferred to the right place at the right time. All the relevant production and quality data can be ac- quired and recalled at any time: for optimized production processes and maximum production reliability. Profit from the advantages of Balluff Industrial RFID and benefit from more than 25 years of Balluff RFID expertise. Simply select from the product range according to your application requirements. Benefits – Quick, flexible non-contact data communication without visual contact – Industrial strength in any environment – High-performance, cost-effective92
  • 89. Why RFID from Balluff?Comprehensive system expertise – many years of experienceMore than 25 years of experience with Industrial RFID –benefit from knowledge and expertise.Extensive product portfolio: LF-HF-UHFthe right solution for every application.No experiments –benefit from our application experience.Project support from A - Z –your solution from a single source.Service whenever you need it –you can rely on us.Global presence – short channels –ensure rapid availability on a global scale.Functional and operational reliability –certified products safeguard your investment.High degree of acceptance on the market –trust the market leader in tool identification.Flexible: solution competence –your ideas are our motivation.We are complete providers – See the Industrial IdentificationIndustrial RFID is just one of our many product ranges. brochure for a large selection of products.More than just components – For additional information, visittrained integrators create solutions for you. www.balluff.com/industrial-rfid
  • 90. Analysis ■ Everything from a single source ■ Certified partners – assured quality ■ Benefit from our experience Integration Planning Documentation Design/Development Service94
  • 91. Optimal Integration of Industrial RFID SystemsTake advantage of our competent system integration partnersYou would like to optimize your system and manufacturing process-es with Balluff industrial RFID systems? Just take advantage of theknowledge of our qualified, specially trained integration partners.Our partners will gladly provide support for:– Integrating software in PLC or CNC systems– Integrating hardware in systems and machines– Retrofitting and modernizing existing systems– Connecting with higher-level systems and networks– Creating customer-specific user interfacesMore detailed information is available directly via the websitesof our integration partners or simply contact us under the followingaddress: tecsupport@balluff.de■ www.balluff.com 95
  • 92. UID_PLC = UID_Tag OK UID_PLC ≠ UID_Tag not OK PW_Tag = PW_Head OK PW_Tag ≠ PW_Head not OK PW_Tag = PW_Head + SW_Key_Head = SW_Key_PLC OK PW_Tag = PW_Head + SW_Key_Head ≠ SW_Key_PLC not OK PW_Tag ≠ PW_Head + SW_Key_Head = SW_Key_PLC not OK96
  • 93. Protecting Products and Know-howBalluff is thereProduct piracy is a significant threat to the innovation force ■ Recognizing piracyand competitiveness of the capital goods industry. According ■ Securing qualityto a VDMA survey from 2008, product piracy already affects ■ Protecting your know-howtwo-thirds of the more than 3000 member companies. Today,aggregates, modules up to complete machines are being cop-ied. This is reason enough for Balluff to actively participate inthe "Product and know-how protection" working group of theVDMA.For companies, the product piracy leads to a violation of patent andbrand rights and to the loss of their good image. This is frequentlyaccompanied by an enormous price pressure on the original. At the www.balluff.de/protectionend of the day, it not only costs companies a lot of money, but it alsothreatens jobs.Only a holistic approach that includes the areas technology, product,information, process and rights, can lead to a solution. Especiallywith respect to technologies and products, industrial RFID compo-nents from Balluff can be an important tool in identifying the originaland tracking its further path. Applications The use of RFID allows storing data directly at the object. This al- lows not only identifying pirated copies, but also automating setup routines and increasing machine availability. By identifying security■ www.balluff.de/protection and quality-relevant parts, RFID supports you in securing your qualityWe gladly demonstrate how you can protect your and ensuring security within the process. We gladly show you thoseproducts and your know-how using RFID – options that are relevant to you – contact us!just send us an e-mail: protection@balluff.de■ www.balluff.com 97
  • 94. ■ Distances up to 130 mm offer greater flexibility, regardless of the background surface ■ FRAM data carriers ensure virtually unlimited read/write cycles. ■ Conformity applicable worldwide as per ISO 15693. ■ Status indicators mounted directly on the antenna housing are a valuable feature. ■ The robust housing guarantees reliable operation in harsh environments. ■ 100 % RFID quality means greater reliability. Application areas The advantages of the HF antenna BIS M-350 become immediately obvious in all appli- cations where the data carrier is mounted directly on metal or the material in the immediate vicinity cannot be predetermined accurately, for example when products are transported in a crate. BIS M sensors simply ignore the different materials, which means that water, oil, dust and metal have absolutely no effect on the high-performance data carriers.98
  • 95. A Powerful High-frequency Package ensures Maximum TransparencyHF antenna BIS M-340 and BIS M-350One of the challenges of intralo- The following systemgistics is the transportation of variants are available:constantly changing materials. – BIS M 350 (rod antenna)However, smooth operation – BIS M 340 (circular antenna)and transparent processes are – Compatible data carriers:still required in spite of the wide BIS M-150 and BIS M-151variety of different products. A for BIS M-350 and BIS M-107requirement that is not always for BIS M-340easy for RFID systems becausemetallic surfaces, fluids anddirt really put these systems tothe test. Not the HF antennaBIS M-350, however. Theantenna is fitted with optimizeddata carriers that help overcomedifficulties of this kind with easewhile reliably ensuring maximumtransparency. All data can betraced at any time. Ordering code BIS00LZ BIS00N6 Part number BIS M-350-001-S115 BIS M-340-001-S115 Dimensions 240×120×60 mm 240×120×60 mm Installation type (steel) with clear zone with clear zone Antenna type Rod rectangular Degree of protection per IEC 60529 IP 65 IP 65 Ambient temperature range Ta 0...+55 °C 0...+55 °C Housing material PC PC■ www.balluff.com 99
  • 96. ■ High degree of protection – where it is needed It is not always possible to use a workpiece carrier in the production ■ Data carrier in screw form – simplest form of installation process. If the information should still be coupled directly to the ob- ■ Large distances – for more flexibility in your application ject, it is essential to install the data carrier at the object without any ■ ISO 15693 – applicable worldwide difficulties and to quickly remove it again after it has fulfilled its task. The design of a screw is perfectly suited for this purpose. The new data carrier in accordance with ISO 15693 with a storage capacity of 2000 bytes is perfectly suited, for example, for parts tracking in manufacturing processes and for closed-loop applica- tions in which it is always being used recurrently. Varied application options also open up for the identification of manufacturing equip- ment, such as pressing tools. Thanks to large reading distances, the data screw with degree of protection IP68/x9K offers many degrees of freedom during the installation. Ordering code BIS00M8 BIS00M9 BIS00MA Part number BIS M-140-02/A-M8 BIS M-140-02/A-M6 BIS M-140-02/A Mounting M8 thread M6 thread Clip variant without screw Memory capacity read/write 2000 bytes 2000 bytes 2000 bytes Degree of protection per DIN EN 40050 IP 68/x9K IP 68/x9K IP 68/x9K Storage temperature range –25...+95 °C –25...+95 °C –25...+95 °C100
  • 97. RF Data Screw BIS MBetter safe than sorry – "screwed connection" data■ www.balluff.com 101
  • 98. 102
  • 99. Industrial RFID System BIS UThe right data at the right time at the right place ■ Reliable identification over long distances ■ Detect and evaluate multiple data carriers simultaneously ■ Fastest data processing, even in dynamic applications ■ Greater process transparencyFor 100 % quality andmaximum reliability –even at large distancesThe Industrial RFID BIS U ensuresfast read/write cycles and flexiblecommunication. Even for largedata quantities and in highlydynamic applications. The BIS U Order the new BIS Uthereby ensures 100% quality and, Industrial RFID systems catalog atwith an operating range of 6 m, www.balluff.combridges even large distances.And economically, since BUS Ucan detect and process multipledata carriers at once. Regardlessof how you align the data carrier– you are completely flexible withthe circular polarized antenna. Ourrugged BIS U systems are simpleto integrate into host controllersystems: worldwide standards arenot only the newest technology,they also bring investment security.■ www.balluff.com 103
  • 100. industrial networkingand connectivityinductive couplerspower suppliesio-linkcc-linkethernet/IPmodules with displaydynamic sensor control
  • 101. ■ Simple connection, rapid commissioning ■ Wear-free ■ Robust, even in harsh environments Robot gripper Size The sensor determines whether Working range the gripper has collected the Mounting type workpiece. The switching state Ordering code of the sensors is transmitted Part number without contact. Operating voltage UB incl. ripple Rated operating current Ie No-load supply current I0 max. Max. current load per output Short-circuit protected Remote output voltage Power supply, continuous output current Rated insulation voltage Ui Operational readiness Ambient temperature range Ta Storage temperature range Displacement Switching frequency f Function/Power indicator Tightening torque Degree of protection per IEC 60529 Housing material Material of sensing face Connection Retrofitting is simple: BIC is plug-and-play. Your maintenance costs are reduced to a minimum because cable breaks and mechanical wear are a thing of the past. Retrofitting is simple: BIC is plug-and-play. Your maintenance costs are reduced to a minimum because cable breaks and mechanical wear are a thing of the past.106
  • 102. Inductive CouplersPower-only Base Remote Base Remote Power-only with 0.2 A power Power-only with 0.5 A power M30×1.5 M30×1.5 M30×1.5 M30×1.5 0...5 mm 0...5 mm 0...5 mm 0...5 mm Non-flush Non-flush Non-flush Non-flush BIC0051 BIC0052 BIC0007 BIC0008 BIC 1P0-P2A20-M30MI3-SM4A4A BIC 2P0-P2A20-M30MI3-SM4A5A BIC 1P0-P2A50-M30MI3-SM4A4A BIC 2P0-P2A50-M30MI3-SM4A5A 24 V DC ±10 % 24 V DC ±10 % max. 500 mA max. 1 A 100 mA 100 mA Yes Yes Yes Yes 24 V DC ±5 % 24 V DC ±5 % 500 mA 500 mA 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 100 ms 100 ms –5...+55 °C –5...+55 °C 0...+55 °C 0...+55 °C –25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °C ±4 mm ±4 mm 10 Hz 10 Hz 10 Hz 10 Hz Yes/yes Yes/yes Yes/yes Yes/yes 70 Nm 70 Nm 70 Nm 70 Nm IP 67 IP 67 IP 67 IP 67 CuZn coated CuZn coated CuZn coated CuZn coated PC PC PC PC M12 connector, M12 connector, M12 connector, M12 connector, male 4-pin female 5-pin male 4-pin female 5-pin For more information on BIC inductive couplers, refer to our "Industrial Networking and Connectivity" catalog or visit us■ www.balluff.com online at www.balluff.com 107
  • 103. Base Remote Uni-standard with 0.5 A power and 8 signals Size M30×1.5 M30×1.5 Working range 0...5 mm 0...5 mm Mounting type Non-flush Non-flush Ordering code BIC0009 BIC000A Part number BIC 1I3-P2A50-M30MI3-SM4ACA BIC 2I3-P2A50-M30MI3-SM4ACA Operating voltage UB incl. ripple 24 V DC ±10 % Rated operating current Ie max. 1 A No-load supply current I0 max. 100 mA Max. current load per output 50 mA Short-circuit protected Yes Yes Remote output voltage 24 V DC ±5 % Power supply, continuous output current 500 mA Rated insulation voltage Ui 150 V DC/125 V AC 150 V DC/125 V AC Operational readiness 100 ms Ambient temperature range Ta 0...+55 °C 0...+55 °C Storage temperature range –25...+75 °C –25...+75 °C Displacement ±4 mm Switching frequency f 40 Hz 40 Hz Function/Power indicator Yes/yes Yes/yes Tightening torque 70 Nm 70 Nm Degree of protection per IEC 60529 IP 67 IP 67 Housing material CuZn coated CuZn coated Material of sensing face PC PC Connection M12 connector, M12 connector, male 12-pin female 12-pin *IO-Link Benefit from the IO-Link Transfer rate interface, which allows up to Cycle time min. 16 sensors per system and Process data cycle lets you connect to the bus Frame type environment108
  • 104. Inductive CouplersUni-Standard and IO-Link Base Remote Base Remote interface 16 IN interface 4× analog M30×1.5 M30×1.5 M30×1.5 M30×1.5 0...5 mm 0...5 mm 0...5 mm 0...5 mm Non-flush Non-flush Non-flush Non-flush BIC000C BIC000E BIC0053 BIC0054 BIC 1I0-I2A50-M30MI3-SM4A4A BIC 2I0-I2A50-M30MI3-SM4A5A BIC 1I0-IAA50-M30MI3-SM4A4A BIC 2I0-IAA50-M30MI3-SM4A5A 24 V DC ±10 % 24 V DC ±10 % max. 1 A max. 1 A Yes Yes Yes Yes 24 V DC ±5 % 24 V DC ±5 % 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 150 V DC/125 V AC 0...+55 °C 0...+55 °C 0...+55 °C 0...+55 °C –25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °C ±4 mm ±4 mm IO-Link* IO-Link* IO-Link* IO-Link* Yes/yes Yes/yes Yes/yes Yes/yes 70 Nm 70 Nm 70 Nm 70 Nm IP 67 IP 67 IP 67 IP 67 CuZn coated CuZn coated CuZn coated CuZn coated PC PC PC PC M12 connector, M12 connector, M12 connector, M12 connector, male 4-pin female 5-pin male 4-pin female 5-pin Together with sensor hub Together with analog hub 38.4 kbaud 38.4 kbaud 3 ms 3 ms 12 ms 33 ms 1 1■ www.balluff.com 109
  • 105. Intelligent power supplies The benefits to you For outstanding system availability ■ Continuous monitoring of machines and systems If you want to operate your systems and machines with maximum ■ Reliable power supplies guarantee efficient operation efficiency, the power supply you use must be reliable. Intelligent ■ Optimized use of devices and a longer service life power supplies from Balluff guarantee a high degree of reliability. ■ Assists with maintenance planning Wherever you install the power supply, you will obtain a complete ■ Devices only replaced when necessary picture of your environment which you can then monitor continually. Versions LEDs for easy monitoring Intelligent power supplies from Balluff are available in two versions ■ Load level ■ Stress level IP 20 (with screw terminal) ■ Lifetime ■ With wide input voltage range from 380 to 690 V AC ■ Designed for versatile use in industrial automation LEDs indicate the load level and stress level so the operator knows ■ Also satisfies all wind turbine requirements immediately when the unit is operating at maximum performance. The service life of the devices is also displayed, making maintenance IP 67 (with connector) and operation extremely easy. The operator can also see exactly ■ Suitable for direct use in harsh environments when a device need replacing, which increases the overall availability ■ Fully enclosed housing of systems. ■ High shock and vibration ratings110
  • 106. Power SuppliesReliable power for demandingindustrial automationLoad level: Heartbeat: Wear indicator:Load level Stress level LifetimeReversible in short term Reversible in medium term Irreversible in long termLoad level indicates the current Stress level indicates the physi- Lifetime indicates the remainingload on the device. The display cal and thermal loads. A change useful life of the device and isindicates the load without delay. in the load status delays the based on the combination of all "pulse" of the device slightly. loads. All indicators multi- colored in green, yellow or red and show the status of the device.■ www.balluff.com 111
  • 107. Intelligent power supplies from Balluff One special feature is that the three-phase intermediate transformer The local installation of power supplies with degree of protection that is usually installed in wind turbines can be omitted, saving IP 67 separately from switching cabinets is a growing trend in money. A large input voltage range of 380...690 V allows the primary industrial automation. Local power supplies are already widely switching power supply to be connected directly to the generator available but are generally difficult to access once they are installed voltage on the wind turbine and then operated normally. and to further complicate matters, monitoring the operating status is practically impossible. As a result, operators rely on preventive maintenance concepts to guarantee maximum possible availability. IP 20 These concepts are reliable but also expensive because devices are frequently replaced during the maintenance cycle well before the end of their service life as there is no alternative system available. Intelligent, energy-saving power supplies from Balluff provide the perfect solution in the form of visual indicators that display the status of the device. Visual indicators that display the device status are a completely new feature. The device follows dynamic loads and can therefore be operated at a high level of capacity utilization. Usual reserves of 30 to 50 % are therefore superfluous. General key information about the IP-20 and IP-67 This intelligence forms the basis of a new intelligent generation of power supplies power supplies that can be permanently utilized at full capacity and ■ High degree of efficiency > 93 % provides visual information about the internal status via the: ■ Minimal heat loss and generation ■ Load level ■ Increased efficiency of the turbine ■ Stress level ■ 3-stage status indication ■ Lifetime ■ Power boost (150 % for 4 sec.) Visualization should allow the operator to view the status in the ■ Extremely compact simplest way possible. ■ More efficient utilization of the power supplies ■ Planned reserves are not wasted ■ Prevention of unexpected failures caused by permanent overload ■ Scheduled maintenance and repairs no longer necessary ■ Higher productivity ■ PSU only replaced at the end of its service life ■ Min. service life of 15 years, MTBF > 800,000 h ■ Enclosed housing guarantees high degree of resistance to vibration and shock loads Ideal areas of application for these intelligent power supplies include IP 67 local installations in the automobile industry, machine construction, wind turbines, etc.112
  • 108. Power SuppliesReliable power for demandingindustrial automation Degree of protection per IEC 60529 IP 20 IP 67 Output current 5 A and 10 A 3.8 A and 8 A Output power 120 W and 240 W 100 W and 200 W Output voltage 24 V DC (SELV) 24 V DC (SELV) Input voltage 110...240 V AC/3× 380...690 V AC 100...240 V AC Single phase/three phase Single phase 10 A/240 W Grounded output Ordering code BAE00EM Three phase (4-pin), SELV Part number BAE PS-XA-3Z-24-100-012 5 A/120 W Grounded output Ordering code BAE00EK Single phase (4-pin), SELV Part number BAE PS-XA-1W-24-050-013 10 A/240 W Grounded output Ordering code BAE00EU Single phase (4-pin), SELV Part number BAE PS-XA-1W-24-100-014 3.8 A/100 W Isolated output Ordering code BAE00EN Single phase (4-pin), ODVA Part number BAE PS-XA-1W-24-038-601 3.8 A/100 W Grounded output Ordering code BAE00EP Single phase (4-pin), PELV Part number BAE PS-XA-1W-24-038-602 3.8 A/100 W Isolated output Ordering code BAE00ER Single phase (5-pin) Part number BAE PS-XA-1W-24-038-603 8A /200 W Isolated output Ordering code BAE00ET Single phase (4-pin), ODVA Part number BAE PS-XA-1W-24-080-604 Efficiency High efficiency > 93 % High efficiency > 93 % MTBF > 800,000 h > 800,000 h Input 3-pin (screw terminal) 3-pin (male) Output 4-pin (screw terminal) 4-pin (female), 2 circuits Floating alarm contacts for DC Optional: 2 connectors for OK and service life output voltage, each with 2 circuits 5-pin (female) for DN Network Power Operating temperature −25...+70 °C (single phase) −25...+70 °C −30...+70 °C (three phases) Storage temperature range −40...+80 °C −40...+80 °C Mounting DIN rail mounting Panel, wall and field mounting Housing material Metal, partly enclosed Metal, fully enclosed Service life Almost 15 years Almost 15 years Warranty 2 years 2 years■ www.balluff.com 113
  • 109. ■ High degree of protection: IP 67 guaranteed ■ High shock and vibration ratings ■ Faster and simpler connection114
  • 110. Industrial Networking and ConnectivitySystem technology networked with intelligence For more information on industrial networking and connectivity, refer to our catalog or visit us online at www.balluff.com■ www.balluff.com 115
  • 111. ■ High visibility of LEDs ■ Flexible mounting options ■ High shock and vibration ratings Passive splitter boxes by Type 4-way, with cap 8-way, with cap Balluff Rated power supply Ue 24 V DC 24 V DC Balluff BPI Passive Interfaces Operating voltage UB 10...30 V DC 10...30 V DC for connecting sensors and Function indicator actuators with the controller are Power indicator particularly well suited to adverse Sensor connection conditions and recommended Controller connection Cap connection without cable Cap connection without cable where coolants and lubricants Number of connections are used. A fully enclosed hous- Current load capacity 2A 2A ing provides a higher enclosure Total current 6A 6A rating as well as better shock Housing material PBT, GF PBT, GF and vibration resistance char- Degree of protection per IEC 60529 Ambient temperature Ta –25...+80 °C –25...+80 °C acteristics. Due to an outstand- Version for base for base ing design, Balluff BPI Passive Recommended connector - port Interfaces can be integrated in all systems and machines. The BPI Ordering code can be flexibly mounted on all Part number standard profiles and base plates and the mounting bore holes are BPI T009-K-00 BPI T00E-K-00 centrally positioned. Flexible mounting is supported by highly visible LEDs. Type 4-way, cap with cable 8-way, cap with cable Setting up and adjusting your Rated power supply Ue 24 V DC 24 V DC machines and systems is much Operating voltage UB 10...30 V DC 10...30 V DC easier as a result. Controller connection Cap connection with cable Cap connection with cable Current load capacity 2A 2A Total current 6A 6A Housing material PBT, GF PBT, GF Ambient temperature Ta –25...+80 °C –25...+80 °C Version for base for base Cable Color Length Ordering code material Part number PUR Black 3m BPI T009-K-00-KPX70-030 BPI T00E-K-00-KPXB0-030 PUR Black 5m BPI T009-K-00-KPX70-050 BPI T00E-K-00-KPXB0-050 PUR Black 10 m BPI T009-K-00-KPX70-100 BPI T00E-K-00-KPXB0-100 PUR Black 15 m BPI T009-K-00-KPX70-150 BPI T00E-K-00-KPXB0-150116
  • 112. Industrial Networking and ConnectivityPassive splitter box BPI, 4-pin 4-way, base with LEDs 8-way, base with LEDs 4-way, M12 with LEDs 8-way, M12 with LEDs 24 V DC 24 V DC 24 V DC 24 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC Yes Yes Yes Yes Green LED Green LED Green LED Green LED 4-pin female, M12×1 4-pin female, M12×1 4-pin female, M12×1 4-pin female, M12×1 Cap connection with/without cable Cap connection with/without cable Cap connection without cable Cap connection without cable 4 4 4 4 2A 2A 2A 2A 6A 6A 6A 6A PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C PNP normally open (NO) PNP normally open (NO) PNP normally open (NO) PNP normally open (NO) BCC M414... BCC M414... BCC M414... BCC M414...BPI007A BPI007E BPI007L BPI007JBPI 4M4A4P-2K-00-TP09 BPI 8M4A4P-2K-00-TP0E BPI 4M4A4P-2K-00-TPS9 BPI 8M4A4P-2K-00-TPSE■ www.balluff.com 117
  • 113. Ideal areas of application for Type 4-way, with cap 8-way, with cap passive splitter boxes by Balluff Rated power supply Ue 24 V DC 24 V DC include local installations in as- Operating voltage UB 10...30 V DC 10...30 V DC sembly and handling machines, Function indicator packaging technology, special Power indicator machine construction, etc. Sensor connection Controller connection Cap connection without cable Cap connection without cable Balluff Passive Interface Number of connections BPI – A multi-talent, even Current load capacity 2A 2A under demanding conditions Total current 6A 6A ■ Outstanding design Housing material PBT, GF PBT, GF ■ Fully enclosed housing Degree of protection per IEC 60529 Ambient temperature Ta –25...+80 °C –25...+80 °C ■ High shock and vibration Version for base for base ratings Recommended connector - port ■ Flexible mounting options ■ High visibility of LEDs Ordering code ■ Large terminal compartment Part number ■ Modular design ■ Quick to mount/detach for BPI T00G-K-00 BPI T00N-K-00 transportation Type 4-way, cap with cable 8-way, cap with cable Rated power supply Ue 24 V DC 24 V DC Operating voltage UB 10...30 V DC 10...30 V DC Controller connection Cap connection with cable Cap connection with cable Current load capacity 2A 2A Total current 6A 6A Housing material PBT, GF PBT, GF Ambient temperature Ta –25...+80 °C –25...+80 °C Version for base for base Cable Color Length Ordering code material Part number PUR Black 3m BPI T00G-K-00-KPXB0-030 BPI T00N-K-00-KPXL0-030 PUR Black 5m BPI T00G-K-00-KPXB0-050 BPI T00N-K-00-KPXL0-050 PUR Black 10 m BPI T00G-K-00-KPXB0-100 BPI T00N-K-00-KPXL0-100 PUR Black 15 m BPI T00G-K-00-KPXB0-150 BPI T00N-K-00-KPXL0-150118
  • 114. Industrial Networking and ConnectivityPassive splitter box BPI, 5-pin 4-way, base with LEDs 8-way, base with LEDs 4-way, M12 with LEDs 8-way, M12 with LEDs 24 V DC 24 V DC 24 V DC 24 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC Yes Yes Yes Yes Green LED Green LED Green LED Green LED 5-pin female, M12×1 5-pin female, M12×1 5-pin female, M12×1 5-pin female, M12×1 Cap connection with/without cable Cap connection with/without cable Cap connection without cable Cap connection without cable 4 4 4 4 2A 2A 2A 2A 6A 6A 6A 6A PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed PBT, GF, fully enclosed IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C PNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / PNP normally open/normally closed (NO/NC) / BCC M415... BCC M415... BCC M415... BCC M415...BPI007C BPI007F BPI007K BPI007HBPI 4M4A5P-2K-00-TP09 BPI 8M4A5P-2K-00-TP0N BPI 4M4A5P-2K-00-TPSG BPI 8M4A5P-2K-00-TPSN■ www.balluff.com 119
  • 115. M8 Balluff connectors BCC for the pharmaceutical and packaging industry The Balluff Connectivity program provides comprehensive system expertise for a wide range of benefits in the packaging industry. Connector diagram and wiring ■ High-quality products ■ Adapted perfectly to sensors and systems ■ Quick and easy connection ■ Intensive testing in the accredited Balluff test laboratory, designed for the toughest demands Max. operating voltage AC UO Use Balluff BCC connectors to implement your designs easily in the Max. operating voltage DC UO packaging industry. Profit from useful details such as a highly visible Cable latching aid on the grip or LEDs that are clearly visible from various No. of wires × conductor cross-section directions and enable easy machine setup, even under poor lighting Degree of protection as per IEC 60529 conditions. Ambient temperature Ta Version The new BCC connectors fitted with established PUR cable in all grades are suitable for a wider range of more complex applications. LED, transparent head ■ Knurled ring in stainless steel 1.4404 Cable Color Length ■ Latching aid and cable in neutral gray material ■ Drag chain compatible PUR Gray 3m ■ Flame-retardant as per IEC 332 2 r 332-2 ■ Non halogen as per IEC 60754-1 C PUR Gray 10 m ■ Cable design as per UL-AWM 21198 L-AWM Other cable materials, colors le and lengths on request. Optimized for demanding requirements ing Conne Connectors without LED are suit- of the pharmaceutical and packaging industry. industry. u fo able for PNP and NPN switching functio functions. NPN versions with LED req on request. H2O2 resistant120
  • 116. Industrial Networking and ConnectivityM8 connectors for the pharmaceutical and packaging industry 4 PIN 1: brown 4 PIN 1: brown 4 PIN 1: brown 4 2 PIN 1: brown 4 2 PIN 1: brown3 1 PIN 3: blue 3 1 PIN 3: blue 3 1 PIN 3: blue 3 1 PIN 2: white 3 1 PIN 2: white PIN 4: black PIN 4: black PIN 4: black PIN 3: blue PIN 3: blue PIN 4: black PIN 4: black1 1 1 1 1 1)3 3 3 2 2 2)4 4 4 3 3 4 460 V AC 60 V AC 30 V AC 30 V AC60 V DC 60 V DC 30 V DC 30 V DC 30 V DCMolded Molded Molded Molded Molded3×0.34 mm² 3×0.34 mm² 3×0.34 mm² 4×0.34 mm² 4×0.34 mm²IP 67 IP 67 IP 67 IP 67 IP 67–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CNormally open Normally open Normally open Antivalent Antivalent(NO) (NO) (NO) (NO/NC) / (NO/NC) / green/yellowOrdering codePart number BCC097W BCC S323-0000-10-004-PX8334-030-C002BCC06WA BCC06WE BCC06WC BCC06WFBCC S313-0000-10-001-PX8334-100-C002 BCC S323-0000-10-001-PX8334-100-C002 BCC S314-0000-10-003-PX8434-100-C002 BCC S324-0000-10-003-PX8434-100-C002 1) Green LED = Power 2) Yellow LED = Function■ www.balluff.com 121
  • 117. M12 2 2 2 2 Connector diagram PIN 1: brown PIN 1: brown PIN 1: brown PIN 1: brown 1 5 3 PIN 2: white 1 5 3 PIN 2: white 1 5 3 PIN 3: blue 1 5 3 PIN 2: white and wiring PIN 3: blue PIN 3: blue PIN 4: black PIN 3: blue 4 PIN 4: black 4 PIN 4: black 4 4 PIN 4: black 1 1 1 1 2 2 2 1) 2 1) 3 3 3 3 2) 2) 4 4 4 4 5 5 5 5 Max. operating voltage AC UO 250 V AC 250 V AC Max. operating voltage DC UO 250 V DC 250 V DC 30 V DC 30 V DC Cable Molded Molded Molded Molded No. of wires × conductor 4×0.34 mm² 4×0.34 mm² 3×0.34 mm² 4×0.34 mm² cross-section Degree of protection as per IEC 60529 IP 68 IP 68 IP 68 IP 68 Ambient temperature Ta –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C Version Antivalent Antivalent Normally open Antivalent (NO/NC) / (NO/NC) / (NO) (NO/NC) / LED, transparent head green/yellow green/yellow Cable Color Length Ordering code material Part number PUR Gray 3m BCC097Y BCC097Z BCC S425-0000-1A-003-PX8434-030-C002 BCC S425-0000-1A-004-PX8334-030-C002 PUR Gray 10 m BCC06WH BCC06WJ BCC0977 BCC S415-0000-1A-003-PS8434-100-C002 BCC S425-0000-1A-003-PX8434-100-C002 BCC S425-0000-1A-008-PX8434-100-C002 PUR Gray 20 m PUR Gray 25 m BCC097H BCC097J BCC S415-0000-1A-003-PX8434-250-C002 BCC S425-0000-1A-003-PX8434-250-C002 1) Green LED = Power 1) Green LED = Power 2) Yellow LED = Function 2) Yellow LED = Function Other cable materials, colors and lengths on request. Connectors without LED are suitable for PNP and NPN switching functions. NPN versions with LED on request. H2O2 resistant122
  • 118. Industrial Networking and ConnectivityM12 connectors for the pharmaceutical and packaging industry Shielded 2 2 PIN 1: brown 2 PIN 1: brown 2 PIN 1: brown 2 3 PIN 1: white PIN 1: brown 5 5 PIN 2: white 5 PIN 2: white 5 PIN 2: white PIN 2: brown 1 3 PIN 2: white 1 3 1 3 1 3 1 8 4 PIN 3: blue PIN 3: blue PIN 3: blue PIN 3: green PIN 3: blue 7 5 PIN 4: black PIN 4: black PIN 4: black 6 PIN 4: yellow 4 PIN 4: black 4 4 4 PIN 5: gray PIN 5: gray PIN 5: gray PIN 5: gray 1 PIN 5: gray 1 1 1 1 PIN 6: pink 2 2 2 2 2 PIN 7: blue 3 3 3 3 3 PIN 8: red 4 4 4 4 4 5 5 5 5 5 1) 6 7 8250 V AC 125 V AC 125 V AC 125 V AC 60 V AC250 V DC 125 V DC 125 V DC 125 V DC 60 V DCMolded Molded Molded Molded Molded5×0.25 mm² 5×0.34 mm² 5×0.25 mm² 5×0.34 mm² 8×0.25 mm²IP 68 IP 68 IP 68 IP 68 IP 68–25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °C –25...+80 °CAntivalent Antivalent Antivalent Antivalent Antivalent(NO/NC) / (NO/NC) / (NO/NC) / (NO/NC) / (NO/NC) /Ordering codePart numberBCC09JE BCC06WK BCC097A BCC06WL BCC09JJBCC S415-0000-1A-017-PS8525-100-C002 BCC S415-0000-1A-017-PX8534-100-C002 BCC S425-0000-1A-016-PS8525-100-C002 BCC S425-0000-1A-017-PX8534-100-C002 BCC S418-0000-1A-069-PS8825-100-C002BCC09JF BCC09JKBCC S415-0000-1A-017-PS8525-200-C002 BCC S418-0000-1A-069-PS8825-200-C002 BCC097E BCC097F BCC S415-0000-1A-017-PX8534-250-C002 BCC S425-0000-1A-017-PX8534-250-C002 1) Shield to knurl optional with 5×0.25 mm² BCC09JH■ www.balluff.com 123
  • 119. ■ Robust housing ■ Powerful inputs ■ Powerful outputs ■ Extended temperature range The metal sensor hubs in a robust housing are suitable for installa- Each input can be parameterized as normally closed or normally tion in extremely harsh industrial environments such as machine tool open using a parameter set, increasing the flexibility of your installa- plants, steel works and so on. tion. Antivalent DESINA sensors can also be connected to the DI16 Based on M12 connectors, metal sensor hubs are simple to install sensor hub with ease. and fulfill demanding requirements for cost-effective installation and maintenance. The BNI IOL-302-000/S01-Z013 version combines two modules in one while achieving maximum functionality and flexibility. Port-specific single-channel monitoring detects short circuits, over- The maximum sensor load current is 500 mA, which is suitable for loading at the port and offers a completely unique degree of selective operating sensors with a high degree of consumption. When confi- diagnostics for devices with this functionality. gured as an output, a maximum of 2 A is available at the port, which is ideal for the operation of high-consumption hydraulic valves. Clearly visible status LEDs Low-quality LEDs that are often difficult to identify under demanding production conditions perform poorly when used in high-speed applica- tions. Unlike Balluff status LEDs, which are large, bright, highly visible and provide maximum assistance. Balluff modules help you complete setup and maintenance tasks and re- duce machine downtimes with ease. Inputs with high density Powerful and safe outputs All Balluff input blocks offer two input With an output current of up to points for each connector, accessed 2 amps, Balluff output modules are via a V splitter. A Desina output is also capable of driving almost any load. optionally available via pin 2. Each output also offers an overload protection with LED indicator and a memory feature for easy troubles- hooting. Innovative housing design The extra-flat profile reduces potential dangers posed by cables. Rounded corners offer highly visible locations Robust, solid metal housing for channel markers and two mount- The fully encapsulated housing can ing points are sufficient to secure the withstand impacts, shaking, robust metal housing. corrosive fluids, incorrect assembly as well as people treading on it124
  • 120. IO-LinkMetal M12 sensor hubs, 16 digital inputs/outputs IO-Link Device Device Device Type 16× DI 16× DI/DO 16× DI/DO Ordering code BNI0032 BNI003U BNI0035 Part number BNI IOL-104-000-Z012 BNI IOL-302-000-Z012 BNI IOL-302-000-Z013 Operating voltage UB 18...30 V DC 18...30 V DC 18...30 V DC Function indicator IO-Link RUN Green LED Green LED Green LED Power indicator Green LED Green LED Green LED Connection: IO-Link M12, A-coded, male M12, A-coded, male M12, A-coded, male Connection: I/O ports M12, A-coded, female M12, A-coded, female M12, A-coded, female Connection UO via IO-Link interface via IO-Link interface via 7/8" connector Connection UA via IO-Link interface via 7/8" connector No. of I/O ports 8 8 8 Number of inputs 16 Max. 16 Max. 16 Number of outputs 0 Max. 16 Max. 16 Configurable No Yes Yes Single-channel monitoring No No No Max. load current sensors/channel 100 mA 100 mA 500 mA Max. load current actuators/channel 0.5 A 2A Port status indicator Yellow/red LED Yellow/red LED Yellow/red LED Total current UB < 1.4 A < 1.4 A 9A Total current UA < 1.4 A 9A Degree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) Operating temperature Ta –5...+70 °C –5...+70 °C –5...+70 °C Storage temperature range –25...+70 °C –25...+70 °C –25...+70 °C Mounting 2 mounting holes 2 mounting holes 2 mounting holes Dimensions (L×W×H) 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm Housing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn IO-Link Max. cycle time 2,5 ms 10 ms 10 ms IO-Link process data length 2 input bytes 2 input bytes/2 output bytes 2 input bytes/2 output bytes Indicators Communication Green LED, pulsing Green LED, pulsing Green LED, pulsing Error Red LED Red LED Red LEDAll hubs include 4 screw plugs and 1 label set.■ www.balluff.com 125
  • 121. Selectable IO-Link sensor hubs Simple handling – lower costs – universal use Selectable IO-Link sensor hubs from Balluff are a market innovation. The user can write and read his own, user-defined identification data. They are, therefore, particularly economical when it is necessary to encode tools. In addition, they are easy to use. IO-Link Device Type 16× DI As an interface for interchangeable tools, they offer Ordering code BNI0039 clearly calculable benefits: Part number BNI IOL-104-S01-Z012 ■ Quick, reliable format changes Operating voltage UB 18...30 V DC The hub and data are simply replaced together with the tool and Function indicator IO-Link RUN Green LED the information is directly passed on to the controller via IO-Link, Power indicator Green LED ensuring continuous process control. Connection: IO-Link M12, A-coded, male ■ Quick, economical installation Connection: I/O ports M12, A-coded, female Complex multipole cables are no longer required. because Connection UO via IO-Link interface simple, unshielded, three-core cables suffice. Installation is not Connection UA only fast, but also very economical. No. of I/O ports 8 ■ Speedy setup Number of inputs 16 With simple coding via the controller, new tools are made Number of outputs 0 available on an ad hoc basis. Configurable Single-channel monitoring Yes Additional advantages Max. load current sensors/channel 100 mA ■ IP 67 sensor hubs are extremely versatile. Max. load current actuators/channel ■ The hubs have 16 inputs with single-channel monitoring that pro- Port status indicator Yellow/red LED vide detailed diagnostic data relating to overloads, short circuits Total current UB < 1.4 A and cable breaks in an instant. In a worst case scenario, the user Total current UA can intervene immediately and benefit from reduced downtimes. Degree of protection per IEC 60529 IP 67 (when connected) ■ You can easily monitor the power supply and function with the Operating temperature Ta –5...+70 °C convenient LED indicator. Setup, maintenance and Storage temperature range –25...+70 °C downtimes are addressed more quickly. Mounting 2 mounting holes Dimensions (L×W×H) 181×68×36.9 mm Selectable sensor hubs from Balluff represent more than just Housing material Nickel-plated Gd-Zn lower costs, less work and reduced downtimes. Selectable sensor hubs from Balluff also stand for greater efficiency. IO-Link Max. cycle time 10 ms IO-Link process data length 4 input bytes Indicators Communication Green LED, pulsing Error Red LED All hubs include 4 screw plugs and 1 label set.126
  • 122. IO-LinkMetal M12 sensor/actuator hubs, single-channel monitoring selectable selectable Device Device Device Device 16× DI 16× DI/DO 16× DI/DO 16× DI/DO BNI003T BNI003C BNI003A BNI0048 BNI IOL-104-S01-Z012-C01 BNI IOL-302-S01-Z012 BNI IOL-302-S01-Z013 BNI IOL-302-S01-Z013-C01 18...30 V DC 18...30 V DC 18...30 V DC 18...30 V DC Green LED Green LED Green LED Green LED Green LED Green LED Green LED Green LED M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, female via IO-Link interface via IO-Link interface via 7/8" connector via 7/8" connector via IO-Link interface via 7/8" connector via 7/8" connector 8 8 8 8 16 Max. 16 Max. 16 Max. 16 0 Max. 16 Max. 16 Max. 16 Yes Yes Yes Yes Yes Yes Yes 100 mA 100 mA 500 mA 500 mA 0.5 A 2A 2A Yellow/red LED Yellow/red LED Yellow/red LED Yellow/red LED < 1.4 A < 1.4 A 9A 9A < 1.4 A 9A 9A IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –5...+70 °C –5...+70 °C –5...+70 °C –5...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn 15 ms 25 ms 25 ms 30 ms 6 input bytes 8 input bytes/2 output bytes 8 input bytes/2 output bytes 10 byte input/2 byte output Green LED, pulsing Green LED, pulsing Green LED, pulsing Green LED, pulsing Red LED Red LED Red LED Red LED■ www.balluff.com 127
  • 123. ■ Robust housing ■ Powerful inputs ■ Powerful outputs ■ Extended temperature range ■ Modules with reliable deactivation mechanism The subject of safety in network/system integration is moving ever IO-Link closer into view with the aim of creating standard I/Os and safety I/ Type Os in a fieldbus topology. Ordering code Part number Type BNI IOL-252/256… IO-Link actuator hubs fulfill requirements Operating voltage UB relating to the "passive safety" of outputs following safe deactivation Function indicator IO-Link RUN in accordance with Machinery Directive 2006/42/EC, EN 954-1 Power indicator category 3, EN 13849-1, EN 62061 SIL2. Connection: IO-Link Connection: I/O ports The I/O block is divided into two galvanically isolated segments in Connection UO order that two separately switching safety circuits can be implemen- Connection UA ted using one module. No. of I/O ports The functions of the IO-Link system concept are extended consi- Number of outputs derably as a result. The IO-Link fulfills the requirement for a holistic Configurable approach while simultaneously reducing the number of components Single-channel monitoring and simplifying installation considerably. Number of output circuits Outputs per output circuit Single-channel monitoring Max. load current actuators/channel Us Ua Port status indicator Total current UB Total current UA UA1 UA2 UA1 UA2 Degree of protection per IEC 60529 Operating temperature Ta Storage temperature range Mounting Dimensions (L×W×H) Housing material IO-Link Max. cycle time IO-Link process data length Indicators Communication Error128
  • 124. IO-LinkMetal M12 actuator hubs, single-channel monitoring Device Device Device Device 2× 4×DO 2× 4×DO 2× 8×DO 2× 8×DO BNI0033 BNI0034 BNI003W BNI003Y BNI IOL-252-000-Z013 BNI IOL-256-000-Z013 BNI IOL-252-S01-Z013 BNI IOL-256-S01-Z013 18...30 V DC 18...30 V DC 18...30 V DC 18...30 V DC Green LED Green LED Green LED Green LED Green LED Green LED Green LED Green LED M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, female via 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector via 7/8" connector 8 8 8 8 8 16 8 16 No No No No No No Yes Yes 2 2 2 2 4 8 4 8 No No Yes Yes 2A 2A 2A 2A Yellow/red LED Yellow/red LED Yellow/red LED Yellow/red LED 9A 9A 9A 9A 9A 9A 9A 9A IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –5...+70 °C –5...+70 °C –5...+70 °C –5...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm 181×68×36.9 mm Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn 2,5 ms 5 ms 15 ms 20 ms 1 output byte 2 output byte 3 input bytes/1 output byte 5 input bytes/2 output bytes Green LED, pulsing Green LED, pulsing Green LED, pulsing Green LED, pulsing Red LED Red LED Red LED Red LEDAll hubs include 4 screw plugs and 1 label set.■ www.balluff.com 129
  • 125. Easy installation with IO-Link under IP 20 conditions The maximum number of 16 channels of the IP 20 IO-Link sensor/actuator hub are user configurable (input/output) and meet the requirements for an inexpensive flexible wiring. IO-Link Device Device The connection on the IO-Link Type 8× DI/DO 8× DI/DO side is carried out using a four- Ordering code BNI004H BNI004K pole standard sensor cable, Part number BNI IOL-309-000-0000 BNI IOL-309-000-K024 the connection from/to the I/O Operating voltage UB 18…30 V DC 18…30 V DC devices is carried out using Function indicator IO-Link RUN Green LED Green LED detachable screw-type terminal Power indicator Green LED Green LED blocks. Connection: IO-Link Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable Connection UO Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable IO-Link up to the control panel! Connection UA Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable The compact size enables the Connection: I/O ports Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable simple and straightforward No. of I/O ports 8 8 installation in control cabinets, Number of inputs Max. 8 Max. 8 control boxes and control panel Number of outputs Max. 8 Max. 8 housings. Simply snap the plas- configurable/parameterizable Yes Yes tic housing onto a mounting rail Single-channel monitoring No No according to EN 60175 – done. Max. load current sensors/channel 100 mA 100 mA Max. load current actuators/channel 400 mA 400 mA IO-Link for integration in devices Port status indicator Yellow LED Yellow LED and device modules. Total current US < 1.4 A < 1.4 A Circuit board variants are avail- Total current UA < 1.4 A < 1.4 A able for the integration in spatially Degree of protection per IEC 60529 IP 20 IP 20 limited and complex functional Operating temperature Ta –5…+50 °C –5…+50 °C units which can be integrated via Storage temperature range –25…+75 °C –25…+75 °C spacing bolts. Mounting with 4 spacing bolts Top-hat rail fitting over plastic shell Dimensions (L×W×H) 46×73×18 mm (L×W×H) 49×84×43 mm (L×W×H) IO-Link No. of IO-Link ports 1× device 1× device Max. cycle time IO-Link process data length 1 Byte Input/1 Byte Output 1 Byte Input/1 Byte Output Indicators Communication Green LED, pulsing Green LED, pulsing Error Red LED Red LED130
  • 126. IO-LinkSensor hubs/actuator hubs, IP 20 49 28.6 Device Device 16× DI/DO 16× DI/DO 46 BNI004J BNI004L BNI IOL-310-000-0000 BNI IOL-310-000-K025 AUX AUX 24V 24V IOL IOL 0V 0V 18…30 V DC 18…30 V DC I0-Link I0-Link AUX AUX UB UB Green LED Green LED COM COM 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Green LED Green LED I/0 I/0 Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable 72.4 84 Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable BNIXXXX BNIXXXX VHXX_SX.X YYWWCC VHXX_SX.X YYWWCC 24V 24V Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable Spring-loaded terminal, pluggable GND GND 16 16 Max. 16 Max. 16 Max. 16 Max. 16 Yes Yes BNI IOL-309-000-K024 BNI IOL-309-000-0000 No No 79 100 mA 100 mA 400 mA 400 mA Yellow LED Yellow LED 28.6 < 1.4 A < 1.4 A < 1.4 A < 1.4 A IP 20 IP 20 76.7 –5…+50 °C –5…+50 °C –25…+75 °C –25…+75 °C AUX 24V AUX 24V IOL IOL 0V 0V with 4 spacing bolts Top-hat rail fitting over plastic I0-Link I0-Link AUX AUX UB UB COM COM shell 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 77×73×18 mm (L×W×H) 79×84×43 mm (L×W×H) I/0 I/0 72.4 84 BNIXXXX BNIXXXX VHXX_SX.X YYWWCC VHXX_SX.X YYWWCC 24V 24V 1× device 1× device 12 ms 12 ms GND GND 2 Bytes Input/2 Bytes Output 2 Bytes Input/2 Bytes Output Green LED, pulsing Green LED, pulsing Red LED Red LED BNI IOL-310-000-K025 BNI IOL-310-000-0000■ www.balluff.com 131
  • 127. Converting analog signals into IO-Link signals and saving costs in the process The number of analog data/ information/signals generally do not represent 10% of the existing signal formation in most systems IO-Link Device Device and machines. Type 1 AI, 0…10 V DC 1 AI, 4…20 mA Ordering code BNI0042 BNI0041 The connection and integration Part number BNI IOL-714-000-K023 BNI IOL-712-000-K023 of analog input/output signals is Operating voltage UB 18…30 V DC 18…30 V DC associated with high costs due Connection: IO-Link M12, A-coded, male M12, A-coded, male to the use of shielded cables on Analog interface connection M12, A-coded, female M12, A-coded, female the installation side and expensi- Analog ports ve multi-channel input modules Number of analog ports 1 1 on the control side. Interface 0…10 V DC Input 4…20 mA Input Resolution 14 Bit 14 Bit The solution Max. load current sensors/channel 1A 1A The IO-Link Analog Plugs from Max. load current actuators/channel 1.4 A 1.4 A Balluff open up a considerable Degree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected) cost reduction potential for sys- Operating temperature Ta –5…+70 °C –5…+70 °C tems with limited analog value Storage temperature range –25…+70 °C –25…+70 °C formation. Weight 21 g 21 g Expensive shielded cables are Dimensions (L×W×H) 40×12×50 mm 40×12×50 mm replaced with simple unshielded Housing material Plastic Plastic three-core cables. The signal neutrality of the IO-Link ports IO-Link of the IO-Link master modules Max. cycle time 3 ms 3 ms together with the IO-Link ana- IO-Link process data length 2 Bytes Input 2 Bytes Input log plugs ensures maximum Indicators Communication Green LED, pulsing Green LED, pulsing signal variance. Hence, "mixing" Module OK Green LED Green LED different input/output/current and voltage signals in one module is possible. Your benefits – compact housing – 14 bits high resolution – Extended temperature range – Inputs and outputs132
  • 128. IO-LinkAnalog adapter 12 ×1 M12 70 ° 50.4 17.8 Device Device Device 1 AI, PT100 1 AO, 0…10 V DC 1 AO, 4…20 mA 14.2 M12×1 BNI004C BNI004E 40 BNI IOL-716-000-K023 BNI IOL-722-000-K023 BNI IOL-724-000-K023 18…30 V DC 18…30 V DC 18…30 V DC M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, female M12, A-coded, female M12, A-coded, female 1 1 1 PT 100 Input 0…10 V DC Output 4…20 mA Output 14 Bit 14 Bit 14 Bit 1A 1A 1A 1.4 A 1.4 A 1.4 A IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –5…+70 °C –5…+70 °C –5…+70 °C –25…+70 °C –25…+70 °C –25…+70 °C 21 g 21 g 21 g 40×12×50 mm 40×12×50 mm 40×12×50 mm Plastic Plastic Plastic 3 ms 3 ms 3 ms 2 Bytes Input 2 Bytes Output 2 Bytes Output Green LED, pulsing Green LED, pulsing Green LED, pulsing Green LED Green LED Green LED■ www.balluff.com 133
  • 129. ■ Clearly visible status LEDs ■ Addressable display ■ Powerful and safe outputs ■ Innovative housing design CC-Link is the principle fieldbus IO-Link NPN technology used in Asia. The open network is supported by the global CC-Link partner asso- ciation CLPA, which comprises more than 1000 companies. CC-Link is a standardized Fieldbus CC-Link CC-Link fieldbus designed to integrate Type 4× IO-Link, 12 DI/DO PNP 16 DI NPN different automation components Ordering code BNI0040 BNI0049 from a wide range of providers. Part number BNI CCL-502-100-Z001 BNI CCL-106-100-Z001 CC-Link is an effective integral Operating voltage UB 18...30 V DC 18...30 V DC system that will fulfill 100 % of Function indicator Green LED Green LED your application requirements. Fault function indicator Red LED Red LED Utilize the extensive, high-quality Power indicator Green LED Module/actuator/sensor supply CC-Link portfolio from Balluff to Connection: Fieldbus M12, 5-pin, female and male M12, 5-pin, female and male implement your own powerful Connection: Operating voltage 7/8", 5-pin, female and male 7/8", 5-pin, female and male control topologies using pro- Connection: I/O ports M12, A-coded, female M12, A-coded, female ducts from a single source. No. of I/O ports 8 8 Number of inputs max. 12 PNP 16 NPN Number of outputs max. 12 PNP Configurable inputs/outputs Yes No Max. load current sensors/channel 200 mA 200 mA Max. output load current 1.6 A/2 A Port status indicator (signal status) Yellow LED Yellow LED Port diagnostic indicator (overload) Red LED Red LED Total current UActuator ≤9A ≤9A Total current USensor ≤9A ≤9A Degree of protection per IEC 60529 IP 67 (when connected) IP 67 (when connected) Operating temperature Ta –5...+70 °C –5...+55 °C CC-Link with IO-Link functionality Storage temperature range –25...+70 °C –25...+75 °C A module with four Weight Approx. 577 g Approx. 577 g IO-Link ports is now available to supplement Mounting 2 mounting holes 2 mounting holes the CC-Link fieldbus Dimensions (L×W×H) 224×68×36.9 mm 224×68×36.9 mm module product series. Housing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn The CC-Link module with IO-Link includes four IO-Link master ports IO-Link that can be configured and used fully No. of IO-Link master ports 4× master independently of one another. You get four additional, freely configu- Operating modes (3-wire) SIO, COM 1, COM 2, COM 3 rable standard I/O ports that provide Indicators Communication Green LED a further eight inputs/outputs for Error Red LED standard sensors and actuators. Max. load current for IO-Link device 1.6 A134
  • 130. CC-LinkPowerful products from a single source PNP CC-Link CC-Link CC-Link CC-Link 16 DI PNP 16 DI/DO PNP 8 DI + 8 DO PNP 8 DO BNI002F BNI002A BNI002C BNI002E BNI CCL-104-100-Z001 BNI CCL-302-100-Z001 BNI CCL-305-100-Z001 BNI CCL-202-100-Z001 18...30 V DC 18...30 V DC 18...30 V DC 18...30 V DC Green LED Green LED Green LED Green LED Red LED Red LED Red LED Red LED Module/actuator/sensor supply Module/actuator/sensor supply Module/actuator/sensor supply Module/actuator/sensor supply M12, 5-pin, female and male M12, 5-pin, female and male M12, 5-pin, female and male M12, 5-pin, female and male 7/8", 5-pin, female and male 7/8", 5-pin, female and male 7/8", 5-pin, female and male 7/8", 5-pin, female and male M12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, female 8 8 8 8 16 PNP max. 16 PNP 8 PNP max. 16 PNP 8 PNP 8 PNP No Yes No No 200 mA 200 mA 200 mA 200 mA 2A 2A 2A Yellow LED Yellow LED Yellow LED Yellow LED Red LED Red LED Red LED Red LED ≤9A ≤9A ≤9A ≤9A ≤9A ≤9A ≤9A ≤9A IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) IP 67 (when connected) –5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C –25...+75 °C –25...+75 °C –25...+75 °C –25...+75 °C Approx. 577 g Approx. 577 g Approx. 577 g Approx. 577 g 2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes 224×68×36.9 mm 224×68×36.9 mm 224×68×36.9 mm 224×68×36.9 mm Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn Nickel-plated Gd-Zn■ www.balluff.com 135
  • 131. Ethernet/IP with IO-Link functionality IO-Link IO-Link not only communicates with Profibus, Profinet and CC-Link now. At Balluff, IO-Link now communicates with Ethernet/IP so that all the benefits of IO-Link are available right down to the second lowest level. IO-Link not only ensures freedom of installation, but also guarantees Fieldbus Ethernet/IP simplified wiring, integrated diagnostics and central configuration. Type 4× IO-Link, 12 DI/DO PNP System failures can be reliably prevented and systems started up Ordering code BNI004A again quickly if the worst comes to the worst. Part number BNI EIP-502-105-Z015 Operating voltage UB 18...30 V DC Ethernet/IP with IO-Link guarantees efficient operation, saves time, Module current consumption 120 mA...130 mA reduces costs and incorporates intelligent connection technology to AUX input/output power US /no improve process quality. status UA LED Module status indicator: Mod LED Yes The Ethernet/IP module with IO-Link includes four IO-Link master Network status indicator: Net LED Yes ports that can be configured and used fully independently of one Port status indicator Black, red, yellow another. You get four additional, freely configurable standard I/O Connection: Fieldbus M12, D-coded, female ports that provide a further eight inputs/outputs for standard sensors Connection AUX power 7/8", male, 4-pin and actuators. Connection: I/O ports M12, A-coded, female No. of I/O ports 8 Number of inputs max. 12 PNP Number of outputs max. 12 PNP Configurable inputs/outputs Yes Max. load current sensors/channel 200 mA Max. output load current 1.6 A/2 A Port status indicator (signal status) Yellow LED Port diagnostic indicator (overload) Red LED Total current UActuator ≤9A Total current USensor ≤9A Degree of protection per IEC 60529 IP 67 (when connected) Operating temperature Ta –5...+70 °C Storage temperature range –25...+70 °C Mounting 2 mounting holes Dimensions (L×W×H) 225×68×36.9 mm Housing material Nickel-plated Gd-Zn IO-Link No. of IO-Link master ports 4× master Operating modes (3-wire) SIO, COM 1, COM 2, COM 3 Indicators Communication Green LED Error Red LED Max. load current for IO-Link device 1.6 A136
  • 132. Modules with DisplayInnovations from BalluffThe active distributors for the CC-Link and Ethernet/IP fieldbus sys-tems are the first modules on the market with a display for indicatingand entering:– Node addresses– Data transmission rates– Module information (software, firmware, etc.)Individual menu items are entered and selected using two buttons.The menu navigation is simple and self-explanatory. The actualdisplay is bright and has a high resolution.The display is an integral component of the module and can be – Increases diagnosticlocked via the PLC. Unauthorized access is then no longer possible. capabilitiesTwo LEDs controlled by the PLC allow you to visualize results that – Increases system availabilityare not specific to the module or port at the location where theyoccur.■ www.balluff.com 137
  • 133. ■ Lower total cost of ownership ■ Full line from a single source ■ Increases functional reliability Innovation with Balluff sensor systems and connectivity Reliable diagnostics are extreme- ly important for highly dynamic machines. You can identify qual- Dynamic ity issues linked to the manu- facturing process in real-time and take appropriate measures immediately. In the printing and Sensor Control paper machine industry, for ex- ample, the machine must react to faults within milliseconds.138
  • 134. Dynamic Sensor ControlCondition monitoring by BalluffAccurate planningLower production costsLower maintenance costsFaster access to informationHigh degree of process reliabilityOptimized productionReliable quality∑ Reduce your total cost of ownership■ www.balluff.com 139
  • 135. n tio ura e fig ag e on e ta t ss agKnowledge rc me gs ss ete me hin ng ram rni itc ror Wa Sw Pa ■ Continuous signal Er ■ Diagnostics ■ Parameter configuration Dynamic Sensor ■ Switching signal ■ Diagnostics Control Increase in diagnostic accuracy and functionality ■ Warning messages ■ Switching signal ■ DiagnosticsInformation 1/0 ■ Switching signalData 140
  • 136. Dynamic Sensor ControlCondition monitoring by BalluffDynamicSensorControlDynamic Sensor Control guarantees faster access to informationand ensures simpler, more efficient commissioning and maintenanceto increase the value of your machine concept.Marketing and sales of Development and Assembly Operation Maintenancemachines and systems design Functional "Condition Optimized Increase in Preventive reliability monitoring inside" commissioning productivity maintenanceAll benefit from Dynamic Sensor Control ytilibailer "edisni gnirotinom gninoissimmoc ytivitcudorp ecnanetniam lanoitcnuF noitidnoC" dezimitpO ni esaercnI evitneverPsmetsys dna senihcam ngisedfo selas dna gnitekraM dna tnempoleveD D ylbmessA A noitarepO O ecnanetniaM M■ www.balluff.com 141
  • 137. This compact IO-Link master module is equipped with four IO-Link ports that allow the connection of up to 32 DSC-compatible sensors in combination with DSC sensor hubs.The DSC sensor hubacts as a data compressorthat transfers the informationfrom up to eight DSC portsto the IO-Link mastermodule via IO-Link. Refer to the "Industrial Networking and Connectivity" catalog to see other IO-Link master modules with additional IO ports or for information on 142 installation in the control cabinet wall.
  • 138. Dynamic Sensor ControlCondition monitoring by Balluff Inductive Photoelectric high-end sensors high-end sensors Target proximity >sr Target Sensor ~250 µs Switching state OK ~3 ms Output low >sr 1 2 1 2 1 2 1 LED off Target between sa and sr Lens dirty (typical) ~250 µs Warning message ~6 ms Output high Object sa sr 1 2 1 2 1 2 1 2 1 LED flashing frequency low Target in the safe area Switching state OK Object Output high sa sr 1 2 1 2 1 2 1 LED stable on Target too close Warning message Output high 1 2 1 2 1 2 1 2 1 LED flashing frequency high Lens dirty Warning message Output low 1 2 1 2 1 2 1 2 1 Sensor defective Sensor defective Active Processing Output sensor electronics stage Error element 1 2 1 2 1 2 1 2 1 No pulses Dynamic Sensor Control Coil break, fault in the processing electronics, Output high or low Diagnostics from A to O output stage defective.■ www.balluff.com 143
  • 139. Capacitive Inductive Ø 20 mm sensor M12 sensors BCS 20MG10-XPA1Y-8B-03 with Dynamic with Dynamic BES 113-3019-SA1-S4 BES 113-356-SA31-S4 BES 113-356-SA6-S4 Sensor Control Sensor Control BES02MC BES02M5 BES02M8 BCS0001 ■ Ordering code ■ Ordering code ■ Part number ■ Part number Switching type PNP complementary ■ Switching type PNP NO ■ Rated switching distance sn 10 mm PNP NC ■ ■ Size, mounting Ø 20 mm, flush Rated switching distance sn 3,7 mm 4 mm Operating voltage UB 10...30 V DC Size, mounting M12×1, non-flush Function indicator Yes Operating voltage UB 20...30 V DC Degree of protection per IEC 60529 IP 63 Function indicator No Approvals CE Degree of protection per IEC 60529 IP 67 Housing material V2A, EP Approvals CE Connection 3 m cable PUR, Housing material CuZn coated 3×0.25 mm² Connection M12 connector Classic capacitive sensors Classic inductive sensors Switching state: Target yes/no Switching state: Target yes/no Warning message: – Warning message: – Error message: Sensor OK? yes/no Error message: Sensor OK? yes/no144
  • 140. Dynamic Sensor ControlCondition monitoring by Balluff BES M08EH1-PSY25F-S04G-D01 BES M30MF1-PSY15F-S04G-D01Inductive M08, BES M18MG-PSY80F-S04G-D01 BES M12MH-PSY40F-S04G-D01 BES M08EH-PSY25F-S49G-D01 BES M12MI-PSY20B-S04G-D01 BES M18MI-PSY50B-S04G-D01 BES M30MI-PSY10B-S04G-D01 BES M08EI-PSY15B-S49G-D01 BES M08EI-PSY15B-S04G-D01M12, M18 andM30 sensorswith DynamicSensor Control BES03EW BES03EM BES03EN BES03EU BES03ER BES03EP BES03EY BES03EZ BES03ET BES03EL■ Ordering code■ Part number Size M8 M8 M8 M8 M12 M12 M18 M18 M30 M30 Switching type PNP NO ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Rated switching distance sn 1.5 2,5 1.5 2,5 2 4 5 8 10 15 mm mm mm mm mm mm mm mm mm mm Mounting type Flush ■ ■ ■ ■ ■ Non-flush ■ ■ ■ ■ ■ M8, 3-pin Operating voltage UB 18...30 V DC Function indicator Yes Degree of protection per IEC 60529 IP 67 Approvals CE, cULus Housing material Stainless steel CuZn coated M12, 3-pin Connection M8, M12, 3-pin 3-pinHigh-end inductive sensors Switching state: Target yes/no Warning message: Target in critical area Function indicator flashes Error message: Sensor OK? yes/no■ www.balluff.com 145
  • 141. BGL fork sensors with Dynamic Sensor Control BGL 30A-013-S49 BGL 50A-013-S49 BGL 80A-013-S49 BGL 30C-009-S4 BGL 50C-009-S4 BGL003H BGL003N BGL003R BGL003P ■ Ordering code BGL0036 ■ Part number Fork sensor 1× PNP ■ ■ ■ 2× PNP ■ ■ Fork opening 30 mm ■ ■ 50 mm ■ ■ 80 mm ■ Light type Red light ■ ■ Infrared ■ ■ ■ Function indicator Yes Repeat accuracy ≤ 0.25 mm ≤ 0.15 mm Connection Connectors M12, 4-pin M8, 3-pin High-end photoelectric sensors Switching state: Target yes/no Warning message: Optical system dirty Function indicator flashes Error message: Sensor OK? yes/no146
  • 142. Dynamic Sensor ControlCondition monitoring by Balluff Fieldbus PROFIBUS-DP IO-Link Device Type 4× IO-Link ports or Type 8× DSC or 4 standard I/O ports 8× I Ordering code BNI000Z Ordering code BNI002Z Part number BNI-PBS-507-000-Z011 Part number BNI IOL-530-000-K006 Operating voltage UB 18...30 V DC Operating voltage UB 18...30 V DC Connection: Fieldbus M12, B-coded Connection: IO-Link M12, A-coded, male Connection: Operating voltage 7/8" Connection: I/O ports M12, A-coded, female Connection: I/O ports M12, A-coded, female No. of I/O ports 8 No. of I/O ports 4 No. of DSC ports 8 Number of inputs Max. 8 No. of digital inputs 8 Number of outputs Max. 8 Max. load current sensors/channel 200 mA Configurable Yes Total current UB < 1.2 A Max. load current sensors/channel 200 mA Degree of protection per IEC 60529 IP 67 (when connected) Max. output load current ≤ 1.6 A Operating temperature Ta –5...+55 °C Total current UActuator ≤9A Storage temperature range –25...+85 °C Total current USensor ≤9A Dimensions (L×W×H) 115×50×31 mm Degree of protection per IEC 60529 IP 67 (when connected) Housing material PC Operating temperature Ta –5...+55 °C Storage temperature range –25...+70 °C IO-Link Dimensions (L×W×H) 224×37×32 mm Operating mode COM 2 Housing material Nickel-plated Gd-Zn Parameters – Enable/disable DSC – DSC sensitivity IO-Link – Diagnostics reset No. of IO-Link ports 4× master – NC/NO Operating modes (3-wire) SIO, COM 1, COM 2, COM 3 Communication indicator Green LED Error indicator Red LED Max. load current for IO-Link device ≤ 1.6 A■ www.balluff.com 147
  • 143. mechanical accessories protection cap mounting system clamp holders contact protectors tube switch
  • 144. ■ Usable for ultrasonic sensors of series M18 ■ Protects the sensing surface from mechanical load and hot weld splatter ■ With a special coating and grid technology, the cooled splatter does not reach the sensing surface and drops out through an outlet Ultrasonic sensors in welding lines In a welding line, ultrasonic sensors BUS detect workpieces in the various steps and positions. With the use of a protection cap, the ultrasonic converter is protected from hot weld splatter. Whether position detection, distance measurement or the detection of solid, powder or liquid media independent of color, transparency and surface finish: ultrasonic sensors are precision all-rounders. Particularly when large operating ranges and high accuracies are called for, the BUS ultrasonic sensors show what theyre capable of. In dusty, humid and misty working conditions, they are often the only alternative. ■ Very large operating range ■ For difficult environmental conditions ■Insensitive to dirt ■ Object-independent distance measurement ■ High resolution ■ No blind spots ■ Reliable detection of the smallest objects ■ Detection of sound-absorbing materials For additional information, see our catalog or visit our website at www.balluff.com150
  • 145. Balluff Protection CapFor ultrasonic sensors in harsh ambient conditionsInstallation noteThe sensor is pushed through a bore hole andsecured in the protected area using a locknut.With this type of installation, only the protection Size M18×1cap is exposed to the harsh ambient conditions. Version Welding protection for M18 ultrasonic sensors BUS Ordering code BAM01LJ Part number BAM PC-US-007-M18-2/W Housing material CuBe 2-coated Usable for ultrasonic sensors BUS M18 with a range of up to 600 mm. rea da tecte Pro rea inga eld W■ www.balluff.com 151
  • 146. ■ For all areas in the automation industry ■ Modular structure ■ Compact and flexible152
  • 147. Mounting System BMSDesigned for industrial automationSensors must be positioned inside plants, machines or conveyorsystems, usually during the setup process. Modular elements fromthe Balluff mounting system provide valuable assistance here. Theflexible Balluff mounting system can be mounted on base plates andall standard profiles. Almost every corner of the working area can be kingcovered using the versatile range of accessories.■ www.balluff.com 1 153
  • 148. 24 3.2 36 30 18 17× Standard 30 58 3× Stainless steel 40 10× PTFE-coated, weld-immune 17 12× Standard with latch 14.5 2.1 6× Standard with latch PTFE-coated, weld-immune 34 6× Stainless steel with latch 17 6× Stainless steel with latch M12×1 PTFE-coated, weld-immune 4 41 5× for installation in containers 65 clamp variants! M36×1.5 41 0.8 5 Balluff has revolutionized methods for attaching sensors with the 0.8 new latch clamping principle. The sensor is inserted into the clamps 18 and secured in position by folding over the latch. The latch can Ø30 secure any sensor in all areas of the automation sector without the M36×1.5 use of tools. 41 60 40 Closed Open M36×1.5 22 45 30154
  • 149. Clamp Overview65 clamp variants Stainless Steel■ www.balluff.com 155
  • 150. ■ For all areas in the automation and material handling industry ■ Protects your sensors ■ Increases system reliability Description Contact protector Contact protector Contact protector Contact protector Version For M8 sensors for For M12 sensors for For M18 sensors for For M30 sensors for mechanical protection mechanical protection mechanical protection mechanical protection Ordering code BAM015U BAM015W BAM015Y BAM015Z Part number BESA 08-CM BESA 12-CM BESA 18-CM BESA 30-CM WAF 22 29 35 51 Ambient temperature range –45...+85 °C –45...+85 °C –45...+85 °C –45...+85 °C Material Anodized Al, POM Anodized Al, POM Anodized Al, POM Anodized Al, POM Contact protector The contact protector absorbs any contact with the sensor while preventing damage, max. stroke 15 mm. The object runs up against an attached protective cap and pushes the sensor back, preventing damage to the sensor or the coil as a result. The contact protector ensures 100% reliability and the previously stored sensor position is retained.156
  • 151. Contact Protectors and Tube SwitchReliable protection for your sensors and processes Description Tube switch Tube switch Tube switch Tube switch Version For sensors Ø 4 mm for For M5 sensors for For M5 sensors for For M8 sensors for mechanical protection mechanical protection mechanical protection mechanical protection Ordering code BAM01C0 BAM01AZ BAM019Y BAM019W Part number BAM FS-XE-002-D4-4 BAM FS-XE-001-M5-4 BAM FS-XE-003-M5-4 BAM FS-XE-004-M8-4 Spring force F (N) 3 3 3 4 Impact force Fmax. (N) 400 400 400 400 Switching operations min. (with Fmax.) 500000 500000 500000 500000 Housing material Stainless steel Stainless steel Stainless steel Stainless steelTube switchThe tube switch combines the advantages offered by mechanicalposition switches and inductive sensors. Manufactured from stain-less steel, it is extremely robust, very reliable even under difficultconditions and can be used immediately in any application in combi-nation with the relevant inductive sensor.■ www.balluff.com 157
  • 152. Sensor solutions for automationRANGEFULL Linear Position SensingBalluff stands for comprehensive systemsfrom a single source, continuous innovation,state-of-the-art technology, highest qualityand greatest reliability and prides itself on dis-tinctive customer orientation, custom-tailoredsolutions, fast worldwide service and outstan-ding application assistance. In short: for relia-ble, expert partnership. Industrial RFID Systems Vision SensorsObject Detection Industrial Networking and Connectivity www.balluff.com Phone +49 7158 173-0
  • 153. Object Detection Inductive sensors BES, cylinder sensors BMF, magnetic field sensors BMF, capacitive sensors BCS for object detection, ultrasonic sensors BUS for object detection, photoelectric sensors BOS, fiber optic devices BFB, through-beam fork sensors BGL, optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS, mechanical and inductive single and multiple position switches BNS Linear Position Sensing Micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG, inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement Fluid Sensors Doc. no. 871424/Mat. no. 181688 E · Edition 1104; Subject to changes. Replaces version 1011. Pressure sensors BSP, capacitive sensors BCS for level detection Industrial RFID Industrial RFID systems BIS, vision sensors BVS Industrial Networking and Connectivity Connectors and connection cables BCC, valve connectors BCC, passive splitter boxes BPI, active splitter boxes BNI, IO-Link, inductive couplers BIC, bus systems (Profibus, Profinet, CC-Link, DeviceNet, EtherNet), wireless systems BWT, power supplies BAE, electrical devices BAE Mechanical Accessories Brackets and mountings, mounting system BMSBalluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 5010balluff@balluff.de www.balluff.com