productnews     Top quality for efficient automation.
With over 50 years of sensor experience, Balluff is a leading global    sensor specialist with its own line of connectivit...
Product NewsSuperior quality for efficient automation4                                             52   Cylindrical magneti...
Object Detection    Linear Position Sensing    Fluid Sensors    Mechanical Accessories    Inductive sensors BES, cylinder ...
Sensors and SolutionsBalluff has the right products for every application area                                            ...
6
Identification, Networking and ConnectivityBalluff stands for comprehensive systems from a single sourceIndustrial RFID    ...
8
Industry SolutionsWe feel at home in many different sectorsAutomobile industry, factory automation, metal processing,regen...
Selection                                 Integration                                    Training                         ...
TecSupportYour added value for planning and commissioningWe offer ...                                                     ...
– All catalog products are available: inductive sensors,       photoelectric sensors, sensors for pneumatic cylinders,    ...
Sales and Logistics ServicesRetrieve product information onlineThe benefits to you           And heres how it works        ...
object detection      mechanical multiple position switches      inductive sensors      photoelectric sensors      sensors...
Stays cool, even if things are getting too hot                       Series 46                                            ...
For extreme Applications up to +180 °C    Ultra-high temperature-resistant    single and multiple position switches BNS   ...
■ Thanks to miniature frame size, position sensing is now also       possible where there was never before space for a sen...
Inductive Sensors BES 8×8 mm ShortiesThe sensors with the dream dimensions 8×27×8 mm                        8×24×8 mm     ...
up to 100 bar     ■ Mini design M5     ■ For pressure-resistant applications up to 100 bar     ■ Ideal price/performance r...
Pressure-resistant Inductive Mini SensorsPowerful M5 sensors up to 100 bar                                    Size        ...
F1+     ■ Greater switching distances for increased performance reserves     ■ Saves time during installation because adju...
Weld Immune Factor 1+ SensorsA plus for your application M12×1                        M18×1                            M18...
■ Optimization of system availability■ Reduction in maintenance costs■ Increase in process qualityThe ultra-high temperatu...
For extreme Applications up to +160 °CUltra-high temperature-resistant inductive sensors             +160 °C              ...
Size                                       Ø 12×50 mm                   M12×50 mm                    M12×45 mm     M12×65 ...
Sensors for the Food IndustryNew inductive Proxinox sensors M12×54.5 mm                  Ø 18×45 mm                   M18×...
Compact sensor designs with large switching distances are     required in material handling technology. In addition, the s...
Inductive Q40 Block Sensors with Corner LEDsOptimized for material handling technology applications                       ...
■ Easy installation (since they can be mounted side-by-side and  universally installed, stacked with a spacing of > 20 mm)...
Inductive Ring Sensors BES IKVSOptimal for automated assembly Size                                               35×60×20 ...
Inductive tube sensors BES complement     the line of ring sensors. Optimized for tube     infeeds in automated assembly, ...
Inductive Tube Sensors BES Z06KFast and easy to install Size                                           17×78.5×11.9 mm    ...
■ No adjustment or       misalignment of the transmit-       ter and receiver     ■ Easy, fast commissioning     ■ Reliabl...
Reliable Transparency DetectionNow also available with BGL laser fork sensors                                             ...
■ Detect fluids with a water content > 15 %     ■ Detection independent of color     ■ Thin adhesions can be suppressed    ...
Fork Sensors for Fluid DetectionReliable level detection through transparent container walls                              ...
■ High degree  of process reliability■ Better quality■ Improved efficiency      38
Reliable Web Edge ControlAnalog BGL fork sensors: a light band accomplishes moreIn-process correctionThe light band on ana...
Reliably detect the smallest parts     Balluff thru-beam sensors BOS Q08M are innovative, compact     products that reach ...
Red Light and Laser Thru-beam Sensors BOS Q08MExtreme accuracy in a compact, high-performance design                      ...
■ Rapid commissioning as no adjustments are required     ■ The compact design also enables use in the smallest of spaces  ...
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Balluff Product News

  1. 1. productnews Top quality for efficient automation.
  2. 2. With over 50 years of sensor experience, Balluff is a leading global sensor specialist with its own line of connectivity products for every area of factory automation. Balluff is based in Germany and has a tight international network of 54 representatives and subsidiaries. Balluff stands for comprehensive systems from a single source, continuous innovation, the most modern technology, highest quality and greatest reliability and prides itself on distinctive customer orientation, custom-tailored solutions, fast worldwide service and outstanding application assistance. Mature technology, individual solutions – more efficiency! Fully exploit the potential of High-quality, innovative products tested in our own accredited high quality. laboratory and a quality management system certified according to DIN EN ISO 9001:2008 form a secure foundation for optimized added value for our customers.2
  3. 3. Product NewsSuperior quality for efficient automation4 52 Cylindrical magnetic field sensors 92 Why RFID from Balluff? for large operating ranges 94 Optimal integration of 54 Sensors for pneumatic cylinders industrial RFID systems BMF 235 96 Protecting products and know-how Sales and Logistics Services 56 Cylindrical magnetic field sensors 98 A powerful high-frequency package4 Sensors and solutions with mounting system ensures maximum transparency6 Networking and connectivity 58 BMF service case 100 RF data screw BIS M8 Industry solutions from Balluff 60 Capacitive mini sensors BCS 102 Industrial RFID systems BIS U10 TecSupport 64 Steelface ultrasonic sensors12 Retrieving product information online 66 10414 Linear Position Sensing 106 Industrial Networking and Connectivity Inductive couplers Object Detection 68 Inductive positioning system BIP 110 Power supplies16 Ultra-high temperature-resistant 70 Magnetic linear encoder system BML, 114 Industrial networking and connectivity single and multiple position switches guided 116 Passive splitter boxes BPI18 Inductive sensors BES 72 Micropulse transducers BTL5-CD 120 Connectors for the pharmaceutical 8×8 mm Shorties 74 Micropulse transducers BTL and packaging industry20 Pressure-resistant inductive ProCompact 124 IO-Link – metal M12 sensor hubs, mini sensors 16 digital inputs/outputs22 Weld immune factor 1+ sensors 126 IO-Link – metal M12 sensor/actuator 7624 Ultra-high temperature-resistant hubs, single-channel monitoring inductive sensors 128 IO-Link – metal M12 actuator hubs,26 New inductive Proxinox sensors single-channel monitoring28 Inductive Q40 block sensors 130 IO-Link – sensor hubs/actuator hubs, IP 20 with corner LEDs Fluid Sensors 132 IO-Link – analog adapter30 Inductive ring sensors BES IKVS 78 Standard pressure sensors BSP 134 CC-Link32 Inductive tube sensors BES Z06K 80 High-end pressure sensors BSP 136 Modules with display34 Reliable transparency detection 82 Capacitive sensor SMARTLEVEL 500+ 138 Dynamic sensor control36 Fork sensors for fluid detection 84 Micropulse BTL-SF filling level sensor38 Reliable web edge control 14840 Red light and laser 86 thru-beam sensors BOS Q08M42 Diffuse sensors BOS Q08M44 Photoelectric red light sensors M18 Mechanical Accessories46 Photoelectric laser sensors M18 Industrial RFID 150 Balluff protection cap48 New photoelectric sensors 88 Vision Sensors BVS-E Identification 152 BMS mounting system BOS 23K 90 Vision Sensor Monitor BVS-E 154 Clamps overview50 True-color sensor BFS 33M 156 Contact protector and tube switch■ www.balluff.com 3
  4. 4. Object Detection Linear Position Sensing Fluid Sensors Mechanical Accessories Inductive sensors BES, cylinder sensors BMF, magnetic field sensors BMF, photoelectric sensors BOS, capacitive sensors BCS for object detection, ultrasonic sensors BUS for object detection, fiber optic devices BFB, through-beam fork sensors BGL, optical window sensors BOW, light grids BLG, contrast sensors BKT, luminescence sensors BLT, color sensors BFS, mechanical and inductive single and multiple position switches BNS, micropulse transducers BTL, magnetic linear encoder system BML, incremental encoders BDG, absolute encoders BRG, inductive displacement system BIW, inductive distance sensors BAW, magnetoinductive distance sensors BIL, capacitive distance sensors BCW, photoelectric distance sensors BOD, ultrasonic sensors BUS for analog distance measurement, pressure sensors BSP, capacitive sensors BCS for level detection, brackets and mountings, mounting system BMS4
  5. 5. Sensors and SolutionsBalluff has the right products for every application area HMI Controller Networking and connectivity Sensors and solutions■ www.balluff.com 5
  6. 6. 6
  7. 7. Identification, Networking and ConnectivityBalluff stands for comprehensive systems from a single sourceIndustrial RFID HMIIndustrial Networkingand ConnectivityIndustrial RFID systems BIS, Vision Sensors BVS, connectors and connectioncables BCC, valve connectors BCC, passive splitter boxes BPI, activesplitter boxes BNI, IO-Link, inductive couplers BIC, bus systems (Profibus, ControllerProfinet, CC-Link, DeviceNet, EtherNet, IO-Link), wireless systems BWT,power supplies BAE, electrical equipment BAE Networking and connectivity Sensors and solutions■ www.balluff.com 7
  8. 8. 8
  9. 9. Industry SolutionsWe feel at home in many different sectorsAutomobile industry, factory automation, metal processing,regenerative energies, hydraulics and pneumatics,timber industry, filling and packaging, handling and automation,plastics processing, and many more.■ www.balluff.com 9
  10. 10. Selection Integration Training Application Industrial RFID Project support Vision sensors IO-Link Industrial Networking and Connectivity Product System components Decision help Tec10
  11. 11. TecSupportYour added value for planning and commissioningWe offer ... We provide you with specific support for Balluff system– Decision help for the correct product selection components– Complex product and application support – Vision sensors BVS for visual identification– Integration support – Industrial Networking and Connectivity for wiring and networking– Customer-specific product and commissioning training – IO-Link network technology for reliable– Intensive technical support during the entire phase of the project data transfer and greater efficiency– Assumption of time-consuming project work – Industrial identification – RFID for transparency in the material flowWe support you during the project implementation,commissioning and integration– You would like to monitor and track production processes?– You would like to identify, control, monitor and optimize objects?– You would like to optimize and simplify your system wiring? We are happy to help! Phone +49 7158 173-401 +49 7158 173-727 E-Mail TecSupport@balluff.deSupport■ www.balluff.com 11
  12. 12. – All catalog products are available: inductive sensors, photoelectric sensors, sensors for pneumatic cylinders, micropulse transducers, industrial RFID systems, Vision Sensors BVS, mechanical single and multiple position switches, industrial networking and connectivity, and so on. – Graphics reduced to the essentials for optimized performance CAD formats on the Cadenas PARTserver12
  13. 13. Sales and Logistics ServicesRetrieve product information onlineThe benefits to you And heres how it works EPLAN macros – Electrical project planning made easy– Faster and more efficient – At www.balluff.com, go And now users of EPLAN electrical project planning software can designing to 3D data in the respective also profit from this free service.– Free availability of all product area On our Web site planners and designers can download macros for Balluff catalog products – You are automatically selected Balluff products at no charge and implement them in their– All common CAD formats redirected to the Cadenas design. These macros include all the necessary graphics, technical– Convenient preview in 3D PARTserver and commercial information for the electrical design and documen-– Configurable products – Select a sensor and perform tation. Benefit from significant time and cost savings. Thanks to an optional check via 3D complete, non-redundant data you are assured of smooth transfer preview of the various engineering phases such as preliminary and detail – Add to shopping basket planning, documentation or maintenance. To shorten overall project – Once you have entered your time and increase quality. Regardless of whether you need technical details, the CAD files of macros for creating wiring diagrams, ordering codes for purchasing, your choice are sent to you presentation images, etc., everything can be added to the CAE by e-mail project using drag-and-drop. This free service is available to all EPLAN users. If for some reason any information is missing, simply get in touch with us. And since the commercial data are also integrated directly in the software databa- se, the existing links from ERP systems to article management can still be used.■ www.balluff.com 13
  14. 14. object detection mechanical multiple position switches inductive sensors photoelectric sensors sensors for pneumatic cylinders capacitive sensors ultrasonic sensors
  15. 15. Stays cool, even if things are getting too hot Series 46 Reference surface The ultra-high temperature-proof single and multiple position switches can be used for temperatures up to 180 °C, require little space and feature a robust die casting housing. They are the perfect solution for harsh environments in die construction, plastic and steel industry. Seal groove Available sizes Number of plungers 2 3 Dimension l1 49 mm 59 mm 25 Series 40 Ø6 Reference surface Ø4.5 Switch element BSE 79 9.5 Ø8 = 30 8 8 l1 48 M16x1.5 = 13 5 40 Available sizes Number of plungers 2 3 Dimension l1 49 mm 59 mm Series 99 Reference surface Plug for M12×1.5 Hi h+23...356 F °C16 –5...+180
  16. 16. For extreme Applications up to +180 °C Ultra-high temperature-resistant single and multiple position switches BNS Ordering example: BNS 819-B03-D08-46-15 BNS 819-B_ _-_ 08-_ _-15 Type Single and multiple No. of Plunger position switches, plungers style Model 40, 46 and 99 series 02 2× D Chisel 40 Plunger spacing 8/10 mm 03 3× K Ball 46 Plunger style Chisel (D), Ball (K), Roller (R) R Roller Plunger material Stainless steel, contact surfaces induction-hardened Housing material Cast aluminum, corrosion- Ordering example: resistant, anodized finish BNS 819-99-D-15 Connection type M12×1.5 or M16×1.5 for bulkhead BNS 819-99-_ 15 Ambient temperature range –5...+150 °C (–5...+180 °C 10 h/day) +23...302 °F (+23...356 °F 10 h/day) Degree of protection per IEC 60529 IP 67 Plunger style D Chisel Switching element BSE 79 K Ball Part number BNS 819-...-46-12 R Roller Contact material Gold Switching principle Snap switch Contact system Single-pin changeover Connection type Solder connection Additional types on request Approval UL, CE, CSA, CCC, ENEC Ultra-BNS@balluff.de or from your Balluff Field Service Specialist. Plunger point to reference surface 4 mm Switching point to reference surface 3.5 mmT Maximum plunger travel 3.5 mm Switching actuating force on plunger Min. 8 N Assembly Cam Cam tray Attention! To ensure switching function, the dimension 2.8-0.5 is especially critical. ■ www.balluff.com 17
  17. 17. ■ Thanks to miniature frame size, position sensing is now also possible where there was never before space for a sensor ■ Assemblies can be shrunk even further, since the sensors require less space Size ■ Ideal price/performance ratio Mounting type ■ Robust through high-quality metal enclosure Rated switching distance sn ■ High functional reserve through increased switching distance tching Switching distance identification PNP Ordering code NO Part number Operating voltage UB Rated operating current Ie Reverse polarity/short-circuit protected Function indicator Ambient temperature range Common application examples Switching frequency f ■ Linear units Degree of protection per IEC 60529 ■ Robotics and automation Approvals ■ Vibrating conveyor Housing material Material of sensing face Connection For installation instructions and connec- tion circuit diagrams, see the catalog "Object detection – Inductive sensors".18
  18. 18. Inductive Sensors BES 8×8 mm ShortiesThe sensors with the dream dimensions 8×27×8 mm 8×24×8 mm 8×20×8 mm 8×20×8 mm 8×20×8 mm Flush Flush Flush Flush Flush 2 mm 2 mm 2 mm 2 mm 2 mm ■■ ■■ ■■ ■■ ■■ BES03Y8 BES03U4 BES041N BES041U BES03U2 BES Q08MEC-PSC20B-S49G BES Q08MEC-PSC20B-S26G BES Q08MEC-PSC20B-EP00,3-GS49 BES Q08MEC-PSC20B-EP00,3-GS26 BES Q08MEC-PSC20B-EP02 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes Yes Yes Yes Yes Yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 3000 Hz 3000 Hz 3000 Hz 3000 Hz 3000 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus Brass-coated Brass-coated Brass-coated Brass-coated Brass-coated PBT PBT PBT PBT PBT M8 connector, M5 connector, 0.3 m cable PUR with M8 0.3 m cable PUR with M5 2 m cable PUR, 3-pin 3-pin connector, 3-pin connector, 3-pin 3×0.14 mm² Sensing surface Sensing surface Sensing surface Sensing surface Sensing surface 30.5 37A large selection of plug connectors M5x0.5and connecting cables in different M8x1cable materials and lengths can befound in our catalog Industrial Net-working and Connectivity. Connector M8 × 1 M8 × 1 M5×0.5 M5×0.5 Type Straight female Right angle female Straight female Right angle female Cable length/material 2 m PUR 2 m PUR 3 m PUR 3 m PUR No LED Ordering code BCC02NU BCC02P5 BCC00HE BCC00HM Part number BCC M313-0000-10-001-VX8334-020 BCC M323-0000-10-001-VX8334-020 BKS-B 25-1-PU-03 BKS-B 25-1-PU-03■ www.balluff.com 19
  19. 19. up to 100 bar ■ Mini design M5 ■ For pressure-resistant applications up to 100 bar ■ Ideal price/performance ratio20 mini.s
  20. 20. Pressure-resistant Inductive Mini SensorsPowerful M5 sensors up to 100 bar Size M5×0.5 M5×0.5 Mounting type Flush Flush Rated switching distance sn 0,8 mm 0,8 mm PNP NO Ordering code BES03LC BES03L7 Part number BES M05ED-PSD08B-BP00.3-GS49-R03 BES M05ED-PSD08B-BP02-R03 NC Ordering code BES03LE BES03L8 Part number BES M05ED-POD08B-BP00.3-GS49-R03 BES M05ED-POD08B-BP02-R03 NPN NO Ordering code BES03LF BES03L9 Part number BES M05ED-NSD08B-BP00.3-GS49-R03 BES M05ED-NSD08B-BP02-R03 NC Ordering code BES03LH BES03LA Part number BES M05ED-NOD08B-BP00.3-GS49-R03 BES M05ED-NOD08B-BP02-R03 Operating voltage UB 10...30 V DC 10...30 V DC Rated operating current Ie 100 mA 100 mA Reverse polarity protected Yes Yes Short-circuit protected Yes Yes Ambient temperature range –25...+70 °C –25...+70 °C Sensor degree of protection acc. to IEC 60529 IP 67 IP 67 Approvals CE, cULus CE, cULus Housing material Stainless steel Stainless steel Material of sensing face Ceramic Ceramic Connection 0.3 m cable PUR 2 m cable PUR, with M8 connector, 3-pin 3×0.14 mm² Pressure rated to 100 bar 100 bar a) Sealing washer M5×0.5 M5×0.5 b) Plain washer c) Mounting nut a a Included in the scope of delivery! b b c c 27 27 2.1 2.1 7 7 4 4Application areas■ Coolant/lubricant sector■ Laboratories■ Low-pressure hydraulic systems■ Valves■ Pneumatic systems■ Industrial cleaning■ Special machine construction M8×1■ www.balluff.com 21
  21. 21. F1+ ■ Greater switching distances for increased performance reserves ■ Saves time during installation because adjustments are minimized ■ Greater reliability in practice, even if the detected objects vibrate ■ Housing and sensor identification optimized to meet requirements in the automobile industry ■ Ideal for applications with variable detection objects Size M8 × 1 (steel, AL, CuZn and Cu) Mounting type Flush Rated switching distance sn 2 mm PNP NO Ordering code BES03YP Part number BES M08MG1-PSC20A-S04G-W Operating voltage UB 10...30 V DC Rated operating current Ie 100 mA Reverse polarity/short-circuit protected Yes/yes Ambient temperature range –25...+70 °C Switching frequency f 1000 Hz Degree of protection per IEC 60529 IP 67 Approvals CE, cULus Housing material Brass, PTFE coated Material of sensing face LCP Connection M12 connector, 3-pin, A-coded M8×1 37 40 13 65 Ø10.5 10.5 LED 7 M12×1 Application areas ■ Welding lines ■ Lightweight construction ■ Automobile suppliers ■ Material handling technology ■ Electric motors and electrical brakes ■ Special machine construction22
  22. 22. Weld Immune Factor 1+ SensorsA plus for your application M12×1 M18×1 M18×1 M18×1 M30×1.5 Flush Flush Flush Quasi-flush Flush 4 mm 8 mm 8 mm 12 mm 15 mm BES03YR BES03YT BES03YU BES03YW BES03YY BES M12MG-PSC40A-S04G-W BES M18MG-PSC80A-S04G-W BES M18MI-PSC80A-S04G-W BES M18MG-PSC12A-S04G-W BES M30MI-PSC15A-S04G-W 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 2000 Hz 350 Hz 600 Hz 600 Hz 250 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated Brass, PTFE coated PPS GF40 PPS GF40 PPS GF40 PPS GF40 PPS GF40 M12 connector, M12 connector, M12 connector, M12 connector, M12 connector, 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded M12×1 M18×1 M18×1 M18×1 M30×1.5 50.5 17 39 24 40 40 24 24 13 50 56 56 56 66.5 66 Ø10.5 11.5 LED LED LED 11 11 7 7 7 LED 11 11 LED 7 7 M12×1 M12×1 M12×1 M12×1 M12×1 Installation in metal for BES03YW requires: Observe clear zone!■ www.balluff.com 23
  23. 23. ■ Optimization of system availability■ Reduction in maintenance costs■ Increase in process qualityThe ultra-high temperature-resistant inductive sensors can be usedin temperature ranges up to +160 °C.These sensors are ideally suited to harsh environments in the steel Sizeindustry, in plastic injection molding machines and in forging and Mounting typefoundry processes. Rated switching distance sn PNP Ordering code NO Part number Operating voltage UB Voltage drop UD at le Rated operating current Ie Ambient temperature range Switching frequency f Degree of protection per IEC 60529 Housing material Sensing surface material Connection
  24. 24. For extreme Applications up to +160 °CUltra-high temperature-resistant inductive sensors +160 °C +160 °C +160 °C +160 °C High High High High temperature temperature temperature temperature range! range! range! range! M18×1 M18×1 M30×1.5 M30×1.5 Flush Non-flush Flush Non-flush 5 mm 8 mm 10 mm 15 mm BES043T BES043U BES043W BES043Y BES 515-326-SA49-D-TF-02 BES 515-360-SA13-D-TF-02 BES 515-327-SA22-D-TF-02 BES 515-362-SA4-D-TF-02 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 2.5 V 2.5 V 2.5 V 2.5 V 200 mA 200 mA 200 mA 200 mA –25...+160 °C –25...+160 °C –25...+160 °C –25...+160 °C 200 Hz 200 Hz 200 Hz 200 Hz IP 69K IP 69K IP 69K IP 69K Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 PEEK PEEK PEEK PEEK 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2 2 m cable FEP, 3×0.34 mm2Rated operating current200 50 – 25 °C +40 °C +160 °C■ www.balluff.com 25
  25. 25. Size Ø 12×50 mm M12×50 mm M12×45 mm M12×65 mm Ø 12×54.5 mmMounting type Flush Flush Flush Flush Non-flushRated switching distance sn 2 mm 2 mm 4 mm 4 mm 4 mmPNP Ordering code BES0430 BES0444 BES0433 BES0435 BES0431NO Part number BES G12EE1-PSY20B-S04G-L02 BES M12EE1-PSY20B-S04G-L01 BES M12EE-PSC40B-S04G-L01 BES M12EI-PSC40B-S04G-L01 BES G12EE1-PSY40F-S04G-L02PNP Ordering code BES0432 BES0434NC Part number BES M12EE-POC40B-S04G-L01 BES M12EI-POC40B-S04G-L01NPN Ordering code BES0436NO Part number BES M12EI-NSC40B-S04G-L01Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCVoltage drop UD at le 3.5 V 3.5 V 2V 2.5 V 3.5 VRated operating current Ie 130 mA* 130 mA* 200 mA 200 mA 130 mA*Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Yes/yes Yes/yesAmbient temperature range –40...+105 °C –40...+105 °C –25...+85 °C –25...+85 °C –40...+105 °CSwitching frequency f 800 Hz 800 Hz 2000 Hz 1000 Hz 400 HzApprovals/conformity CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, FDA compliant FDA compliant FDA compliant FDA compliant FDA compliantDegree of protection IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 27Housing material Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4404 Stainless steel 1.4571Sensing surface material PEEK PEEK LCP LCP PEEKConnection M12 connector M12 connector M12 connector M12 connector M12 connector Balluff offers a large IP 68 IP 69K as per BWN selection of sensors for the food industry PROXINOXH2O2 resistant 26
  26. 26. Sensors for the Food IndustryNew inductive Proxinox sensors M12×54.5 mm Ø 18×45 mm M18×45 mm M18×65 mm Ø 18×54.5 mm M18×54.5 mm Non-flush Flush Flush Flush Non-flush Non-flush 4 mm 5 mm 5 mm 8 mm 8 mm 8 mm BES0443 BES0439 BES0441 BES0437 BES043A BES0442 BES G12EE1-PSY40F-S04G-L01 BES G18EE1-PSY50B-S04G-L02 BES M18EE1-PSY50B-S04G-L01 BES M18EI-PSC80B-S04G-L01 BES G18EE1-PSY80F-S04G-L02 BES M18EE1-PSY80F-S04G-L01 BES0438 BES M18EI-POC80B-S04G-L01 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 3.5 V 3.5 V 3.5 V 2.5 V 3.5 V 3.5 V 130 mA* 130 mA* 130 mA* 200 mA 130 mA* 130 mA* Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –40...+105 °C –40...+105 °C –40...+105 °C –40...+85 °C –40...+105 °C –40...+105 °C 400 Hz 500 Hz 500 Hz 700 Hz 200 Hz 200 Hz CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, CE, cULus, Ecolab, FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 20 IP 68 as per BWN Pr. 27 IP 68 as per BWN Pr. 27 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4404 Stainless steel 1.4571 Stainless steel 1.4571 PEEK PEEK PEEK PEEK PEEK PEEK M12 connector M12 connector M12 connector M12 connector M12 connector M12 connector* Current decrease curve Steam jet tested!130 mA20 mA – 40 °C +70 °C +85 °C +105 °C■ www.balluff.com 27
  27. 27. Compact sensor designs with large switching distances are required in material handling technology. In addition, the switching and operating state of the sensor can be identified from far away. Housing optimized for material handling technology ■ Highly visible corner LEDs Size ■ Sensor head can be mounted in five positions Mounting type ■ Connector outlet set to position within a 270° range Rated switching distance sn PNP NO Ordering code Factor 1 sensors are the first choice for welding applications be- Part number cause they have a Teflon-coated sensing face and are immune to Operating voltage UB magnetic fields. Rated operating current Ie Reverse polarity/short-circuit protected Ambient temperature range Switching frequency f Sensor degree of protection acc. to IEC 60529 Approvals Housing material Material of sensing face Connection28
  28. 28. Inductive Q40 Block Sensors with Corner LEDsOptimized for material handling technology applications Factor 1 Factor 1 Factor 1 Magnetic field Magnetic field Magnetic field immune immune immune 40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mm 40×40×66 mm Flush Non-flush Flush Non-flush Non-flush 20 mm 40 mm 20 mm 35 mm 40 mm BES0306 BES0308 BES0305 BES0307 BES0304 BES Q40KFU-PSC20B-S04G-012 BES Q40KFU-PSC40F-S04G-012 BES Q40KFU-PSC20A-S04G-012 BES Q40KFU-PSC35E-S04G-012 BES Q40KFU-PAC40E-S04G-012 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 200 mA 200 mA 200 mA 200 mA 200 mA Yes/yes Yes/yes Yes/yes Yes/yes Yes/yes –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C 100 Hz 60 Hz 200 Hz 200 Hz 200 Hz IP 67 IP 67 IP 67 IP 67 IP 67 CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus PA PA PA PA PA PA PA PA Teflon coated PA Teflon coated PA Teflon coated M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, M12 connector, 3-pin, A-coded A-coded A-coded A-coded A-coded 40 40 40 40 40 40 40 40 40 40 46 46 46 46 46 54 54 54 54 54 66 66 66 66 66 5.5 M12×1 5.5 M12×1 5.5 M12×1 5.5 M12×1 5.5 M12×1 30 30 30 30 30■ www.balluff.com 29
  29. 29. ■ Easy installation (since they can be mounted side-by-side and universally installed, stacked with a spacing of > 20 mm)■ Very reliable (due to inductive sensor principle)■ Optimal for the detection of small parts (with integrated pulse extension, permanently set) Applications ■ Detection of nails, screws, welded studs, rivets or similar ■ Ejection monitoring ■ Part counting ■ Wire-breakage monitoring ■ Nail machines for pallet manufacturing ■ Infeed monitoring in assembly technology ■ Backlog reporting for feed tubes
  30. 30. Inductive Ring Sensors BES IKVSOptimal for automated assembly Size 35×60×20 mm 35×60×20 mm 35×60×20 mm Inside diameter dw Ø 10.1 mm Ø 15.1 mm Ø 25.1 mm Minimum object size steel taper (St 37) Ø 2 mm Ø 3 mm Ø 4 mm Target velocity max. 60 m/s 60 m/s 60 m/s PNP Ordering code BES03JA BES03JC BES03JH NO Part number BES IKVS-010.23-G-S4 BES IKVS-015.23-G-S4 BES IKVS-025.23-G-S4 Operating voltage UB 10...30 V DC 10...30 V DC 10...30 V DC Voltage drop Ud at le ≤2V ≤2V ≤2V Rated insulation voltage Ui 75 V DC 75 V DC 75 V DC Rated operating current Ie 400 mA 400 mA 400 mA Rated operating current l0 max. ≤ 10 mA ≤ 10 mA ≤ 10 mA Reverse polarity/short-circuit protected Yes/yes Yes/yes Yes/yes Ambient temperature Ta –25...+70 °C –25...+70 °C –25...+70 °C Function indicator Yes Yes Yes Degree of protection per IEC 60529 IP 65 IP 65 IP 65 Housing material Plastic Plastic Plastic Material of sensing face Plastic Plastic Plastic Connection M12 connector, M12 connector, M12 connector, 3-pin, A-coded 3-pin, A-coded 3-pin, A-coded Pulse prolongation 60 ms 60 ms 60 ms 1 25.0 25.0 + 15.0 15.0 4 M3 M3 3 15.0 15.0Installation in series: 1) LED function indicator 2) LED operating voltage 60.0 60.0 42.5 42.5 38.0 10.0 38.0 10.0 25.1 35.0 26.0 35.0 26.0 15.1Installation in a stack: Ø4 Ø4 .4 .4■ www.balluff.com 31
  31. 31. Inductive tube sensors BES complement the line of ring sensors. Optimized for tube infeeds in automated assembly, they detect small parts easily and reliably. ■ Simple attachment to infeed tube ■ Pulse extension of 150 ms results in a reliable detection of fast-moving parts ■ Object speed max. 20 m/s32
  32. 32. Inductive Tube Sensors BES Z06KFast and easy to install Size 17×78.5×11.9 mm 17×78.5×11.9 mm Minimum object size Screw M3×5 Screw M3×5 Rated switching distance sn 16 mm 16 mm PNP Ordering code BES0428 BES0429 NO Part number BES Z06K-PSC16F-S49G BES Z06K-PSC16F-BP00,1-GS04 Operating voltage UB 10...30 V DC 10...30 V DC Rated operating current Ie 200 mA 200 mA Reverse polarity/short-circuit protected Yes/yes Yes/yes Ambient temperature Ta –25...+70 °C –25...+70 °C Function indicator Yes Yes Degree of protection per IEC 60529 IP 67 IP 67 Housing material PA 6.6 PA 6.6 Connection M8 connector, 3-pin M12 connector, 3-pin, A-coded with 0.1 m cable PUR Pulse prolongation 150 ms 150 ms 9.4Rated switching distance sn based onFE360 steel plate (18×18×1 mm). Sensing surface Sensing surface 87.5 78.5 LED M8×1 11.9Center-line spacing for side-by-side mounting 19 17 R2 0■ www.balluff.com 33
  33. 33. ■ No adjustment or misalignment of the transmit- ter and receiver ■ Easy, fast commissioning ■ Reliable detection of transparent objects34
  34. 34. Reliable Transparency DetectionNow also available with BGL laser fork sensors BGL 80A-009-S49 BGL 80A-010-S49 BGL002U BGL002T ■ Ordering code ■ Part number Switching output PNP ■ NPN ■ Switching type NC/NO contact selection ■ ■ Connection M8 connector, 3-pin ■ ■ Fork opening 80 mm ■ ■Maximum reliability – 120 mmsimple handling Light type LaserBalluff BGL laser fork sensors Switching frequency 5000 Hzensure completely reliable detec- Degree of protection IP 67tion of transparent objects. Housing material Gd-ZnThese also provide the unsur- Optical surface Glasspassed advantages offered byfork sensors: the transmitter For additional information visit our website at www.balluff.comand receiver do not need to bealigned. And there is no longerany misalignment. BGL laser forksensors are therefore character-ized by simple and fast com-missioning as well as maximumreliability.■ www.balluff.com 35
  35. 35. ■ Detect fluids with a water content > 15 % ■ Detection independent of color ■ Thin adhesions can be suppressed Balluff has widened its scope of expertise in through-beam fork sensors by offering sensors for fluid detection. The light barriers with fork openings of 30 mm and 80 mm are suitable for detect- ing the level of clear, colored or turbid fluids with a water content > 15 % through transparent container walls. Balluff offers a solution for applications where other sensors reach their limits. For example, this through-beam fork sensor can detect fluids containing water in small, trans- parent hoses with a diameter of 6 mm or smaller.36
  36. 36. Fork Sensors for Fluid DetectionReliable level detection through transparent container walls BGL 30A-011-S49 BGL 30A-012-S49 BGL 80A-011-S49 BGL 80A-012-S49 BGL003M BGL003K BGL003L BGL003J ■ Ordering code ■ Part number Switching output PNP ■ ■ NPN ■ ■ Switching type NC/NO contact selection ■ ■ ■ ■ Connection M8 connector, 3-pin ■ ■ ■ ■ Fork opening 30 mm ■ ■ 80 mm ■ ■ Light type Infrared Switching frequency 2 kHz Degree of protection IP 67 Housing material Gd-Zn Optical surface Glass For additional information visit our website at www.balluff.com■ www.balluff.com 37
  37. 37. ■ High degree of process reliability■ Better quality■ Improved efficiency 38
  38. 38. Reliable Web Edge ControlAnalog BGL fork sensors: a light band accomplishes moreIn-process correctionThe light band on analog forksensors not only ensures com-pletely reliable detection, butalso determines the position of BGL 30C-001-S4 BGL 50C-001-S4 BGL 30C-005-S4 BGL 30C-003-S4 BGL 50C-005-S4 BGL 50C-003-S4 BGL 30C-007-S4 BGL 50C-007-S4objects with extreme accuracy:In-process correction could notbe easier. BGL003C BGL002Z BGL003F BGL0037 BGL0033 BGL0031 BGL0039 BGL0035Process reliability and productquality are significantly improved. ■ Ordering codeUse the BGL light band ■ Part numberfork sensor – with enhanced ef- Basic: 2 switching outputs ■ ■ficiency as a welcome extra. Advanced: 1 analog output with 1 switching / error output ■ ■ ■ ■ Premium: IO-Link on requestTechnical highlights Fork opening 30 mm ■ ■ ■ ■■ Analog signal proportional to 50 mm ■ ■ ■ ■ the skin depth of the object Switching output PNP ■ ■ ■ ■ ■ ■ ■ ■■ Stable value, even in NPN on request the event of height variations Analog output 0...10 V DC ■ ■■ High degree of soiling 4...20 mA ■ ■ resistance and compensation Light type Red light■ Fieldbus connection Measurement field length 25 mm with IO-Link Resolution ≤ 0.1 mm Housing material Al anodized Connection M12 connector, 4-pinIntegral air rinsing nozzle toprevent dust from accumulatingon the optical transmitter andreceiver. Simple connection viastandard pneumatic system.■ www.balluff.com 39
  39. 39. Reliably detect the smallest parts Balluff thru-beam sensors BOS Q08M are innovative, compact products that reach a high performance level. Nothing else produces comparable results under similar conditions. These sensors are therefore particularly recommended if there is little space available. A focused light beam is able to detect even the smallest of parts, groo- ves or holes in a completely reliable manner, allowing you to control heights very accurately. And in cramped systems, the high-perfor- mance, compact units are also characterized by the fact that its fine laser beam (PinPoint laser/red light) can be aligned very precisely in the midst of closely set parts to ensure reliable detection. ■ Compact design for limited space ■ Rugged metal housing ■ Reliable detection of small parts up to 0.4 mm (PinPoint red light) or 0.28 mm (laser) ■ Uses a patented mounting concept for Bosch profiles that allows quick, precise positioning40
  40. 40. Red Light and Laser Thru-beam Sensors BOS Q08MExtreme accuracy in a compact, high-performance design PinPoint Laser Emitter Receiver Emitter Receiver BOS Q08M-PO-KE20-00,2-S49 BOS Q08M-PS-KE20-00,2-S49 BOS Q08M-PO-LE20-00.2-S49 BOS Q08M-PS-LE20-00,2-S49 BOS Q08M-X-KS20-00,2-S49 BOS Q08M-X-LS20-00,2-S49 BOS Q08M-PO-KE20-S49 BOS Q08M-PS-KE20-S49 BOS Q08M-PO-LE20-S49 BOS Q08M-PS-LE20-S49 BOS Q08M-PO-KE20-02 BOS Q08M-PS-KE20-02 BOS Q08M-PO-LE20-02 BOS Q08M-X-KS20-S49 BOS Q08M-PS-LE20-02 BOS Q08M-X-LS20-S49 BOS Q08M-X-KS20-02 BOS Q08M-X-LS20-02 BOS019M BOS018M BOS00YH BOS00YC BOS00YK BOS00YE BOS00YA BOS018K BOS00YF BOS00YJ BOS00Y8 BOS00Y9 BOS0199 BOS0197 BOS0198 BOS0196 BOS0194 BOS0195■ Ordering code■ Part number PNP ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ NPN on request on request NO contact ■ ■ ■ ■ ■ ■ NC contact ■ ■ ■ ■ ■ ■ Connec- M8 connector, 3-pin ■ ■ ■ ■ ■ ■ tion Cable with ■ ■ ■ ■ ■ ■ M8 connector, 3-pin Cable ■ ■ ■ ■ ■ ■ Range 2.2 m 0...3 m Light type Red light (PinPoint LED) Laser (laser class 1) Switching frequency 400 Hz 400 Hz Smallest detectable part 0.4 mm 0.28 mm Degree of protection IP 67 IP 67 Housing material Nickel-plated Gd-Zn Nickel-plated Gd-Zn Optical surface PMMA PMMAFor additional information visit our 8 8 8 3 3 3website at www.balluff.com 5 5 5 10 10 10 M3 M3 M3 20 40 20 40 20 44 44 50 59 LED LED LED M8x1Clamp holder 36.5For Bosch profile: BES Q08-KH-3 M8x1■ www.balluff.com 41
  41. 41. ■ Rapid commissioning as no adjustments are required ■ The compact design also enables use in the smallest of spaces ■ Innovative PinPoint technology: reliable suppression of objects outside the detection field42

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