Encap Seal Commercial Roofing
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Encap Seal Commercial Roofing

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Encap Seal Commercial Roofing Document Transcript

  • 1. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! COMMERCIAL ROOFING ! ! Protects Against Cracking ! Fully Accessible ! Water Resistant ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 2. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! TEN-YEAR WARRANTY Roof re-seal is typical every 3-5 years after the original roof warrantee of 10 to 15 years. With Encap, the warranty protects against cracking for a ten years. This is especially important in areas that receive large amounts of hail. Encap sealed roofs will not crack or be penetrated as a result of hail, walking on the roof, or birds pecking at the rooftop. FULLY ACCESSIBLE Roof is fully accessible almost immediately after application. There are not any areas that have limited use. Encap essentially turns unused roof space into usable roof space. GREEN ROOF Encap provides a foundation for a “Green Roof” at any time in the future without the need for additional slip-sheet application or flood testing. DECREASE ENERGY COSTS Comes in many colors to match or compliment your building. Lighter colors can be used to decrease energy costs since there is much greater deflection of light and heat. APPLY DIRECTLY In new construction situations, Encap can be applied directly to the roof substrate or a layer of Styrofoam . ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 3. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! FEATURES AND BENEFITS Variety of Colors ! Saves time and money ! Factory blended colors Superior Bonding Quality ! Bonds tightly to most substrates, painted or unpainted ! Saves preparation time Safe and Easily Applied ! Worker protection requirements are minimal ! No special equipment required Water Repellant ! Works in high moisture areas ! Resists vapor pressure build up Expansion and Bridging ! Inhibits cracking ! Fills voids and levels substrate Strength ! Strengthens weak or soft substrates ! Excellent for high traffic areas Troweled or Sprayed ! Troweled on walls and flat surfaces, ceilings ! Some exterior applications can be spray applied ! ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 4. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! AVAILABLE COLORS ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 5. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! AVAILABLE TEXTURES ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 6. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! Before applying Encap, a person would have voided warranties by walking on the roof. Now notice the equipment setting on top of the roof following application. ! Encap is sprayed directly upon the roof, which will ensure no water penetration. ! ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 7. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! COMPLETED PROJECTS ! Chicago Housing Authority Chicago, IL Applegate Apartments Fort Worth, TX Marietta Housing Authority Marietta, GA Puerto Rican Housing Authority Puerto Rico Easter & Associates Montgomery, AL Store Front Tuskegee, AL Daly Day Care Center Tuskegee, AL HSD Housing Division Alberquerque, NM Delany Estates Gary, IN Murphy Builders Columbus, OH Newtowne Court Cambridge, MA Highland Gardens Somerville, MA New Orleans Housing Authority New Orleans, LA Linden Lumber Company Columbus, OH Shell Oil Company Cleveland, OH Waterbury School Waterbury, CT New Housing Construction St. Thomas, Virgin Is Andros Island Naval Base St. Thomas, Virgin Is Solomon!s Recreation Center US Navy- Maryland Chagrin Falls Army Reserve Chagrin Falls, OH Redwood Development Columbus, OH Lockwood Gardens Oakland, CA Peralta Villa Project Oakland, CA Housing Authority of San Joaquim San Joaquim, CA Guardian Care Convalescent Home Orlando, Fl Lake Eola Band Shell Orlando, Fl Orlando Arena Orlando, Fl Oakland Housing Authority Oakland, CA South Hampton Schools Hampton, VA ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 8. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! COMPLETED PROJECTS ! Cleveland Housing Authority Cleveland, OH Varicorp Cleveland, OH South Hampton Schools Hampton, VA Cleveland Housing Authority Cleveland, OH Varicorp Cleveland, OH Matrix, Inc. Columbus, OH Brocon Construction Grove City, OH Cannon Environmental New Hampshire Environmental Restoration Delaware, OH Denny!s Restaurante Indps, IN Highland County Community Action Hillsboro, OH Barbara Rosela Senior Center Columbus, OH Preferred Environmental Louisville, KY Michigan City Housing Authority Michigan City, MI University of Central Florida Orlando, Fl Bethune Cookman College Daytona Beach, Fl Defense Supply Center Columbus, OH Ohio State University Columbus, OH Bob Carr Performing Arts Center Orlando, Fl Norwell Freeland Buckeye Lake, OH Oakley Construction Nashville, TN Bronson Hall Bethune Cookman College Daytona Beach, Fl Joyner Hall Bethune Cookman College Daytona Beach, Fl White Hall Bethune Cookman College Daytona Beach, Fl Oakridge High School Orlando, Fl Boone High School Orlando, Fl Greater Orlando International Airport Orlando, Fl Homestead Air Base Homestead, Fl Orlando Utilities Commission Orlando, Fl Patrick Air Force Base Cocoa Beach, Fl ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 9. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! ENDORSEMENTS ! ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 10. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! TECHNICAL INFORMATION! CONSUMPTION As a base coat over concrete or masonry, to embed and coat fiberglass and as a finish coat, TYPE OF MATERIAL approximately 65-75 sq. ft. per 50 Polymer based acrylic bond with pound bag. cement and fine aggregate. LIMITATION USES Maintain ambient and surface 1. As a water proofing material temperature of at least 40 over concrete or masonry degrees F during application and and other substrates. 40 degrees F for 24 hours after 2. To rebuild damaged stucco application. and masonry surfaces. 1. New construction (EFS) PROPERTIES Water vapor permeability COLOR (See physical sheet) Sixteen basic colors (see color chart) ADHESION If all surface preparation and CONTAINER SIZE application instructions are Dry mix ~ 50 pound bag followed, this material will adhere Polymer Bond ~ 5 gallon pail to most surfaces, including E-CR glass mesh ~ 38" x 150' concrete, masonry, wood, drywall, insulation board and incidental metal, EPS, Styrofoam, Tile and old stucco FLEXIBILITY Moves on most surfaces without cracking, chipping or spalling. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 11. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! TECHNICAL INFORMATION! SURFACE PREPARATIONS Over concrete or masonry surfaces: 1. Remove all loose paint, WORKING chipped concrete or other Actual open time after application loose materials. depends upon factors such as 2. Remove all oil and grease temperature and humidity. from the surface. Work time may be extended per manufacturer recommendations. Over Other Surfaces: 1. Remove all loose paint, DRYING OR CURING TIME grease or oil. Surface Full strength is achieved after 48 should be a paintable hours, depending on humidity. surface. STORAGE MIXING Dry mix may be stored in a dry 1. Use a clean container free area for an unlimited period of from foreign materials, such time. "ENCAP BOND" may be as petrochemical based stored in closed container for products. unlimited period of time. 2. Use an electric drill mixer, "Keep from freezing." approximately 400 to 700 RPM's. Be sure mixture is SOLUBILITY blended smooth and free of Water soluble. Clean tools and lumps. spillage immediately. 3. Do not dilute polymer or add water to mixture. Do not add antifreeze, binders or accelerators to mixture at any time. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 12. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! APPLICATION INSTRUCTIONS! SURFACE PREPARATION (Rehab work) SUBSTRATES All loose paint, mortar, dirt and Once the wall surfaces have grease should be removed from been properly prepared, surfaces to be covered with ENCAPSEAL~ ENCAPSEAL~EXTERIOR. EXTERIOR can be applied using Surfaces should be scraped, or the trowel method, or in some washed with an appropriate cases, may be spray applied. thinner or grease remover. ENCAP FINISH COAT is applied After applying a base coat, trowel to surfaces to insure a uniform the appropriate ENCAP~MESH color of the ENCAPSEAL~ into the base coat. Working from EXTERIOR application. the center to the edges, embed the mesh into the base coat until PROTECTION the mesh is uniformly covered. Floors, windows, metal door After the mesh has been frames and any surface not embedded, spray or trowel to a intended to be covered, should uniform surface and allow to cure be protected from for approximately 8 hours. After ENCAPSEAL~EXTERIOR. Any the product has cured, the finish surface not being coated, that coat can be applied. The should come into contact with completed system should be ENCAPSEAL~EXTERIOR, approximately 3/16" to 1/8" thick should be wiped clean within a for spray textures. The amount of few minutes to avoid adhesion. product and the thickness of the material will vary with the types of NOTE: ENCAPSEAL may only be applied by a trained ENCAPSEAL~EXTERIOR textures applicator. Any unauthorized application of that are used. ENCAPSEAL will void all warranties written or expressed. The above instructions are only intended to give you an overview of ENCAP~MESH is not required in the application process and is in no way some applications. intended to act as application guide to instruction. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 13. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! WARRANTY | Limited Warranty Notice! Every reasonable effort is made to apply ENCAP'S exacting standards both in the manufacture of our products and in the information we issue concerning these products and their use. We warrant our products to be of good quality and will replace or, at our election, refund the purchase price of any products proved to be defective. Satisfactory results depend not only upon quality products, but also upon many factors beyond our control. Therefore, except for such replacements or refunds, ENCAP SYSTEMS CORPORATION makes no warranty or guarantee expressed or implied, including warranties of fitness or merchantability, respecting it's products and ENCAP SYSTEMS CORPORATION shall have no other liability with respect thereto. Any claim regarding product defect must be received in writing within six months from the date of shipment. No claim will be considered without such written notice or after the specified time interval. User shall determine the suitability of the product for his intended use and assume all risk and liability in connection therewith. Any authorized change in the printed recommendation concerning the use of our products must bear the signature of ENCAP SYSTEMS CORPORATION'S technical supervisor. This warranty is valid only if the product is applied by an ENCAP SYSTEMS CORPORATION'S certified applicator. FOR PROFESSIONAL USE ONLY APPLICATION WARRANTY The product shall be warranted for product failure for 5 years by the manufacturer. This warranty includes hydrostatic concrete structures. In case of any failure we reserve the right to inspect the failure and replace the product, labor will not be included. All warranty certificates shall be effective from the date of delivery. ENCAP SYSTEMS CORPORATION'S warranty is only valid if the product is applied by an ENCAP SYSTEMS CORPORATION'S certified applicator. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 14. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! ENCAP SYSTEMS CORPORATION EXTERIOR/INTERIOR FINISH SYSTEM PART 1 GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including General and Supplementary Conditions apply to work of this section. 1.02 SCOPE A. Furnish all labor, materials, tools, equipment and incidental items required to complete all work specified herein, including but not necessarily limited to the following: 1. Training will be provided by the manufacturer, at the contractor’s expense. For installation of the system, see manufacturer’s instructions. 2. EncapSeal material is to be used on brick, stone, drywall, plaster, cement block, Celotex, Dens Glass, wood, concrete surfaces or insulation boards, sheeting must be installed according to industry standards. 1.03 SUBMITTALS A. Submit all copies of manufacturer’s specifications and installation instructions. B. Submit test samples of product on 6 inch by 6 inch panels for each color and texture that will be required on this job. The approved panels shall serve as the standard for approving the system that is being installed. C. Material Safety Data Sheets D. Complete shop drawings prepared by the registered application showing all details, penetrations and expansion joints. E. Guarantee of product against failure due to peeling or loss of adhesion. F. Submit a list of five or more customers with phone numbers and addresses that have used the system for at least five years. G. Submit copy of current certification that the manufacturer has issued for the proper application of the system, prior to the start of construction. H. Submit copies of ASTM test results performed by independent accredited laboratory or state university. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 15. ! ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! 1.04 ACCESSORIES A. Hi Flex or Quick Spray Hopper type spray equipment for walls or ceiling work. B. Electric Drill (3/25) for mixing cementitious materials for EncapSeal and Binder. C. Grayco airless sprayer for Encap Finish Coat. D. Texspray E110c E. Texspray GM 1030 1.05 QUALITY ASSURANCE A. Acceptable Manufacturers: Encap Systems Corporation, P.O. BOX 590332, Orlando, Florida 32859-0332 Telephone: (407)947-8303 Fax: (407)384-0289 Or approved equal. 1.06 SITE CONDITIONS A. All ENCAP SYSTEMS CORPORATION materials described shall not be applied if ambient and surface temperatures cannot be kept above 40degrees F. during application and drying period. Prior to installation, thewall shall be free of residual moisture. The stored materials shall be protected from direst sunlight, moisture and water. For installation in temperatures less than 40 degrees F., supplementary heat shall be provided. PART 2 PRODUCTS THE ENCAP SYSTEM SHALL CONSIST OF THE FOLLOWING COMPONENTS 2.01 FABRIC ENCAP MESH A. A E-CR glass mesh that is long, finely woven symmetrical strandinterlaced with or without self-adhesive backing with an average tensile strength per one inch width warp-thread 85 min. Thickness of the threadis .008 of an inch. The yarn shall be woven from flexible, strong filamentof pure glass. These yarns must be manufactured from a smooth physical,non-cellular glass filament, which promotes high stability and durability.It shall have superior performance in corrosive applications. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 16. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! 2.02 BASE COAT A. ENCAPSEAL, a cementitious dry powder, a water resistant breathable material which will avoid water vapor build-up. Base material shall be applied by trowel. The base coat/finish coat will have a fire rating of at least 5. Material should cure within 8 hours under normal conditions and humidity. Retard mildew and mold growth can bend or move on most surfaces without cracking, chipping or spalling. The EncapSeal must havea final thickness of approximately 1/16 of an inch. Neither the fabric nor its imprint should be visible. 2.03 BINDER A. ENCAP BOND is a synthetic resin copolymer-based intermediary when mixed with Encapseal. This binder has a comprehensive strength of 4500psi. It also has freeze-thaw stability of 6 cycles, resistance to ultraviolet light and heat, and high adhesion to any surfaces. 2.04 FINISH COAT A. ENCAP’S FINISH COAT is a pre-mixed pigmented latex based coating that can be sprayed or rolled with a heavy nap roller or brushed onto the surface. B. Each of the components of the Encap System shall be obtained from Encap Systems Corporation, or its distributors. No substitution oradditions of other materials will be permitted without prior writtenapproval from Encap Systems Corporation. C. Systems to be considered equal to the Encap System shall be approved by the Architect, in writing at least ten working days prior to the project bid date. 2.05 DESIGN EXPANSION JOINTS A. It shall be the responsibility of the Architect or Engineer to design the size and location of expansion joints. Encap Systems Corporation has found that fewer expansion joints are required with its system than most other systems. B. Expansion Joints are required in the Encap Systems Corporation as follows: 1. Where there are existing expansion joints in the substrate; 2. Where there is a joint in the substrate; 3. At the floor line in wood construction; 4. At structural expansion joints in the building. ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 17. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! C. Window Caps: 1. Window caps or drip edges, ledge covers, must be installed above windows, doors and other openings where moisture or water might seep behind the substrate and the Encap System D. Slope: 1. At horizontal wall surfaces, including ledges, caps, sills, etc., a minimum of 6 inches in 12 inches (15 cm in 30 cm) is required. E. Joints: 1. All windows, door frames and other openings must be caulked to prevent water and moisture from penetrating between the different materials. 2.06 EXECUTION INSPECTION A. Prior to the installation of the Encap System, the registered applicator and or company representative shall examine the substrate for acceptability. B. The Architect and general contractor shall be advised in writing of any unsatisfactory conditions and work shall not proceed until the necessary corrections are made. 2.07 INSTALLATION A. SCRATCH COAT 1. Mix the EncapSeal powder into the Encap Bond, you may want to use a 30 gallon drum or in a Gold Blat jiffy mixer, or equivalent, with a mixing blade which will not introduce air into the product for at least three minutes or until a uniform consistency is achieved. If a drum is used, mix the product with a 3/25 inch drill with a mortar blade at a low speed, approximately 500 rpm. 2. Allow the product to sit for approximately ten minutes, then re-temp about one minute before using. This will allow for the absorption of the bond. 3. The product is ready to use. Trowel the product onto the substrate heavy enough to hold the fabric. Embed the fabric into the scratch coat of material using a trowel or sponge. At this point if the specification’s call for mechanical fastening use a stainless steel stapler to attach the mesh to the substrait (a hammer type stapler or an air driven gun). Allow the Encap material to dry over night apply the finish coat or the design that is specified. 10 ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 18. ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! 4. There is no rush to apply the product immediately after mixing. If the product starts to become firm, simply remix with the drill, it will soften. If the product is still too stiff, you may add a slight amount of bond. (Never water, or any other additives.) 5. One five gallon pail of Encap Bond will mix approximately three, fifty pound bags of EncapSeal. 6. After the scratch coat is applied, the Encap Mesh is then imbedded by troweling from the center of the fabric out to remove wrinkles. If a wrinkle does occur, simply use the corner of the trowel, or a razor knife and cut the center of the wrinkle allowing it to be smoothed. Scratch coat must cover the fabric after it is imbedded. 7. After the fabric is embedded and the product begins to set, you can now begin to put the texture into the product that is required by the Architect providing that the fabric is hidden. (The starting of this step is dependant on the temperature, the size of the job, and the skill level of the applicators.) A. FINISH COAT 1. Once the texture has been completed and the product is dry to the touch, the Finish Coat (a liquid pigmented to the color of choice) is then applied using a roller, paintbrush, or an airless sprayer. The first coat is allowed to dry for approximately four hours under dry conditions and then the final coat is applied. 2. Minor color variations may exist from batch to batch in the finish coat. Material from the same batch should be applied to a specific wall section or different lots may be blended to create the same uniform color. 3. The final coat should be at least 1/16 of an inch. PART 3 WARRANTY 3.01 WARRANTY A. The installation shall be warranted by the applicator for workmanship. The installation shall be warranted for product failure for 5 years by the manufacturer. All warranty certificates shall be effective from the date of substantial completion. Encap’s warranty is only valid if the product is applied by Encap certified applicators. 11 ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com
  • 19. ! ! ENCAP SYSTEMS CORP. ® COMMERCIAL ROOFING ! ! EncapSeal A division of Global Green Environments Grand Rapids, MI 49504 Phone: 616-821-6535 Email: kurt@encapseal.com ! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com