Asphalt brochure
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Asphalt brochure

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Asphalt brochure Asphalt brochure Document Transcript

  • PUMPING ASPHALT■ Pumps designed specifically for asphalt applications■ Variety of problem-solving sealing options■ Variety of jacketing options■ Quick time to temperature Experience Shows • Innovation Flows A UNIT OF CORPORATION
  • OUR EXPERIENCE SHOWS IN . . . Service to the Asphalt Industry Viking Pump has supplied steam-jacketed pumps Viking’s commitment to customer needs is reflected in to the asphalt industry since 1933. As the industry has our international network of knowledgeable, factory- evolved, so have our products. trained, stocking distributors. They provide expertise in selection, installation, commissioning, operation and Working with asphalt professionals worldwide, service. And they’re backed by the extensive technical Viking® has analyzed how different asphalts — from expertise of Viking’s field sales team and Customer straight-runs to cutbacks, emulsions, blown, filled, and Support Centers polymer-modified — affect pump performance. Looking even further, we’ve minimized pumps’ impact on asphalt characteristics and performance. By responding with new designs, sizes, materials, options and operating parameters, we’ve worked to satisfy each unique asphalt application. Mechanical Seals Pay Off in New Mexico Mechanical seals have performed well To meet the challenge, Viking for over a decade at a New Mexico bulk developed a system for directing asphalt storage facility. They have paid low pressure steam to the seals. By for themselves over and over, according flushing out residue asphalt there, to Mitch Taylor of T.P. Pump, the Viking the mechanical seals don’t crack distributor who installed the heavy-duty or break. pumps at the plant. “After more than a decade, we’ve had “This customer was concerned about to replace just two of the ten mechanical cleanliness and waste. They did not seals originally installed,” said Taylor. want any material loss,” he explained.
  • Problem-Solving Innovation By working closely with customers, Viking® has Lip Sealdeveloped breakthrough products with widespread Low cost seal for all clean asphalts, requires steam orapplications. hot oil quench. The traditional braided packing seal used in mostasphalt pumps necessarily leaks to keep movingparts lubricated. Customers interested in reducingthe costs of lost product, downtime and disposal,as well as fugitive emissions, helped Viking developretrofittable, cartridge-style lip and mechanical seals Single Mechanical Sealthat make leaking seals a thing of the past. With hard faces for clean and filled asphalts, requires steam Our customer relationships are true partnerships. quench.By listening and learning while out in the field, wehave accomplished more together than we could onour own. Double Mechanical Seal With hard faces for clean and filled asphalts, requires pressurized barrier fluid. 
  • Refineries Terminals OUR EXPERIENCE SHOWS IN . . . Refineries Terminals This is where asphalt production begins, Speed is critical in terminal operations. So loading, and if it doesn’t move smoothly here, there may be unloading, and blending equipment all need to function problems down the road — or on the roof. Viking Pump quickly and reliably. delivers on the challenges facing today’s refiners. Bi-directional pumps are one way Viking has helped Our cast steel asphalt pumps withstand extreme streamline terminal flows. Instead of requiring two sets temperature changes without damage. Able to manage of pumps, drives and piping, a single pump can change viscosities up to 2,000,000 SSU, a heavy-duty Viking® direction to load or unload with equal efficiency. We pump can handle asphalt or any other hydrocarbon, also speed up asphalt transfer with a powerful suction providing year-round versatility for seasonal asphalt lift that allows pumps to draw down rapidly from producers. the top ports of barges, railcars or tankers during unloading, cutting investment expense and energy use. With flow capabilities up to 363 m³/hr (1600 gpm), Viking pumps swiftly convey asphalt through processing operations to storage to transport, helping to ensure that delivery is on-time and productivity on-target. Along the way, our pumps handle long pipeline head losses, thanks to discharge head capabilities up to 462 feet at 14 bar (200 psi).
  • Photo courtesy of Reichel & Drews Inc. Hot Mix Plants RoofingHot Mix Plants Roofing Plants For many hot mix manufacturers, the paving season Asphalt used for roofing products is another breed.is short. When demand is high, they need to operate 24/7. With crushed limestone and other abrasive agents, filledDowntime must be kept to a minimum. asphalt takes on the texture of liquid sandpaper. That’s What hot mixers need is simple, dependable pump why hardened, heavy-duty Viking Pumps are such aoperation — year in and year out. Even after sitting sound investment. Specially designed for roofingdormant all winter. Our internal gear design uses just applications, they feature cast steel housings andtwo moving parts for reliable operation and easy tungsten carbide bushings and seals. With pumpsmaintenance. durable enough to last years instead of months, Viking® can help cut life-cycle costs dramatically. And when paving season is on and demand ishigh, hot mixers can rely upon Vikings vast stocking Asphalt fumes can be unpleasant for indoor plantdistributor network to provide fast and knowledgeable workers as well. With the option of single or doubleservice — whether it’s repairs, replacement parts or mechanical seals, Viking can virtually eliminate fugitivecomplete pumps. emissions from asphalt pumps. Viking: The Pump of Choice Viking’s are the preferred pumps • Tar kettles, or portable heat-and- in other asphalt applications as well, spray units, for on-site roofing including: build-up, foundation-sealing and • Distributor trucks, for spray crack-filling. injection to fill and coat roadbed • Asphaltic insulation in automotive aggregate. and appliance manufacturing lines • Pipe lining, where liquid asphalt for sound deadening. is used to line sewer pipe in-plant • Aluminum refining, for pumping and in-place. pitch to mix with bauxite. 
  • Cartridge triple Jacketed head and rotor lip seal bearing sleeve (in yellow) Internal Gear General Purpose Pump pumping principle OUR EXPERIENCE SHOWS IN . . . Pump Engineering As a leading manufacturer of internal gear, General Purpose Asphalt Pumps external gear and rotary lobe pumps, Viking® knows positive displacement pumps. And we know asphalt. That adds up to engineered solutions that make sense in the field. The internal gear pumping principle that Viking developed nearly a century ago is still the preferred technology for asphalt pumping today. A simple, two-moving-part design ensures reliable operation. For low pressure transfer of clean blended or cut- Features and benefits include: back asphalts, Viking offers jacketed General Purpose • Bi-directional flow, to allow a single pump asphalt pumps. The “floating” rotor on these pumps is to load and unload. a simple, economical design. • A single stuffing box and shaft seal, to hold Options include: down maintenance costs. • Packed, lip seal or mechanical seals. • Excellent suction lift for top-of-tank and • Cast iron construction. barge unloading. • Steel fitted for high viscosities. • Minimal shearing on shear-sensitive Model No. (Cast Iron) Specifications emulsions. Mech. Capacity Pressure Ports Solutions Tailored To Your Needs Packed Seal GPM M³/Hr PSI BAR In. For each unique type of asphalt, Viking has a unique HL34 HL434 20 4.5 100 7 1.5 pumping solution. Viking’s knowledge base provides KK34 KK434 50 10 100 7 2 LQ34 LQ434 90 20 100 7 2.5 field-tested operating speeds, clearances, materials and Q34 Q434 200 45 75 5 3 options that ensure your success. M34 M434 280 64 75 5 4 N34 N434 450 102 75 5 5
  • Back pull-outThreaded thrust bearing housing seal designfixes rotor clearance, allowsadjustment Jacketed head and bracket (in yellow) Heavy Duty Pump Cartridge single Universal Seal design permits switching mechanical seal from packing to component seals or cartridge seals in field Model No. (Cast Iron) Specifications Mech. Capacity Pressure Ports Packed Seal GPM M³/Hr PSI BAR In. Heavy Duty Asphalt Pumps H224A H4224A 15 3.4 200 14 1.5 HL224A HL4224A 30 6.8 200 14 1.5 HL224AH* HL4224AH* 50 11 125 9 1.5 K224A K4224A 75 17 200 14 2 K224AH* K4224AH* 90 20 125 14 2 KK224A KK4224A 100 23 200 14 2 KK224AH* KK4224AH* 120 27 125 9 2 L224A L4224A 135 30 200 14 2 L224AH* L4224AH* 210 48 125 9 2 LQ224A LQ4224A 135 30 200 14 2.5 LQ224AH* LQ4224AH* 210 48 125 9 2.5 LL224A LL4224A 140 32 200 14 3 LS224A LS4224A 200 45 200 14 3 LS224AH* LS4224AH* 230 52 125 9 3 Q224A Q4224A 300 68 200 14 4 QS224A QS4224A 500 114 200 14 6 M225 M4225 420 95 200 14 4 For emulsions, filled asphalts, high pressure and N324A N4324A 600 136 200 14 6 N324AH* N4324AH* 685 155 125 9 6 refinery applications, Viking® Heavy Duty jacketed R324A R4324A 1100 250 200 14 8 pumps feature a thrust bearing that fixes the rotor RS324A RS4324A 1600 363 125 9 8 position in the head, so users can set precise * AH designation is for high flow pump. clearances and compensate for wear over time. Service and Retrofits Options for these durable pumps include: Want to upgrade your existing pumps? • Universal Seal pumps with a three year Consider: warranty. Allows changing from packing • Hardened parts (bushings, pins) to eliminate to component seals or cartridge seals in excessive wear. the field. • Temperature monitoring using thermowell • Behind-the-rotor seal options. on bracket. • Steel, ductile iron or cast iron construction. • Mechanical seals to replace packing. For information, contact your local authorized • Special bushing materials and hardened parts. Viking Pump Distributor. 
  • Worldwide Leader Since 1911 for Positive Displacement Pumping Solutions for Industrial, OEM, andA Unit of IDEX Corporation Sanitary Applications.Innovation and Experience Material Options Matched to Quality ManufacturingViking Pump has been a pump industry Application Viking uses ISO9001-2000, ISO14001,leader and innovator since its founding in Vikings dedicated iron and alloys foundries Six-Sigma, and Lean/Kaizen in its worldwide1911. We continue to build on our ever provide pump construction materials from manufacturing and assembly processes togrowing experience delivering innovative new cast iron to Hastelloy®. Application-specific remove waste, reduce development costs,pumping solutions, including custom designs, materials of construction extend pump life and deliver superior products on schedule.to many thousands of customers who use significantly, while reducing maintenance Dedicated Viking foundries and manufacturingmillions of Viking ® pumps in some of the world’s and unplanned downtime, which enables facilities utilize state-of-the-art CNC equipmenttoughest applications. increased production and a better bottom line. to assure unmatched quality is built into every pump. Viking products also meetBroad Performance Range Liquid Integrity Protection the applicable standards or certificationCapacity: Viking has developed multiple positive requirements for ATEX, CE, DIN, EHEDG,0.5 to 360 M³/Hr (0.1 to 1600 GPM ) displacement pump principles to protect BSP, JIS, ANSI, UL, 3-A and others.Pressure: shear-sensitive liquids, and low-shear options0 to 172 Bar (0 to 2500 PSI) to prevent damage to fibers, polymers, and Custom Designed SolutionsTemperature: Viking has provided custom designed pumps solids. Full-jacketing options provide precise-40°C to 370°C (-40°F to 700°F) temperature control throughout the pump. to end-users and OEMs since its first pumpViscosity: The Viking Mag Drive® and other seal options in 1911, when Viking invented the gear-within-0.5 to 1,000,000 cSt (28 to 4,500,000 SSU) prevent fluid contact with air, assuring liquid a-gear pumping principle to remove water integrity. from a rock quarry. Today, enabled by VikingsUltimate in Sealing Solutions engineering staff, extensive applicationsViking’s offering of packing, componentmechanical seals, cartridge seals, and Local Applications and experience, and in-house foundries, moresealless Mag Drive technology provides the Engineering Support than 20% of Vikings sales are new Viking Over 245 Authorized Viking Pump Distributors in designs, or pumps designs derived from morebest choices for sealing flexibility needed to 68 countries provide local application support and than 1000 Viking catalog pumps with more thanprovide your application a customized sealing service, backed by Viking Application Engineers 40,000 active configurations. So, whether yousolution every time - saving you money, time, and Viking Region Managers strategically are an end-user or an OEM, Viking can provideand unplanned downtime. located around the world. custom designed pumping solutions to meet your specific needs. For more information, contact your local authorized Viking Pump Distributor or contact Viking at:VIKING PUMP, INC.A Unit of IDEX CorporationP.O. Box 8Cedar Falls, Iowa 50613-0008 U.S.A.Telephone: (319) 266-1741Fax: (319) 273-8157Email: info.viking@idexcorp.comWeb site: www.vikingpump.comCANADA LATIN AMERICA EUROPE MIDDLE EAST ASIA-PACIFIC GROUPViking Pump of Canada, Inc. Viking Pump (Latin America) Viking Pump (Europe) Ltd. IDEX Middle East FZE Singapore China - Shanghai China - Beijing China - Guangzhou India - MumbaiWindsor, Ontario D.F. Mexico C.F. Shannon, Ireland Dubai, UAE Phone: +65-6763-6633 Phone: +86-21-5241-5599 Phone: +86-10-6522-7567/27 Phone: +86-20-3886-6156 Phone: +91-22-6678-0048/53Phone: (519) 256-5438 Phone: +52 (5) 5255-1357 Phone: +353 (61) 471933 Phone: +971-4-2257978 Fax: +65-6764-4020 Fax: +86-21-5241-8339 Fax: +86-10-6522-7563 Fax: +86-20-3886-2776 Fax: +91-22-6678-0055Fax: (519) 256-5070 Fax: +52 (5) 5255-1356 Fax: +353 (61) 475046 Fax: +971-4-2259796 www.idexapg.com www.idexapg.com www.idexapg.com www.idexapg.com www.idexapg.comwww.vikingpumpcanada.com www.vikingpumpeurope.co.uk www.idexapg.com © Viking Pump, Inc. Copyright 2007 Printed in U.S.A. 9/2007 Form No. 381-B