Transistors

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Transistors

  1. 1. TransistorsThis page covers practical matters such as precautions when soldering and identifying leads. The operation and use of transistors iscovered by the Transistor Circuits page.FunctionTransistors amplify current, for example they can be used to amplify the small output current from a logic IC so that itcan operate a lamp, relay or other high current device. In many circuits a resistor is used to convert the changing currentto a changing voltage, so the transistor is being used to amplify voltage.A transistor may be used as a switch (either fully on with maximum current, or fully off with no current) and as anamplifier (always partly on).The amount of current amplification is called the current gain, symbol hFE.For further information please see the Transistor Circuits page.Types of transistorThere are two types of standard transistors, NPN and PNP, with different circuit symbols. The lettersrefer to the layers of semiconductor material used to make the transistor. Most transistors used todayare NPN because this is the easiest type to make from silicon. If you are new to electronics it is bestto start by learning how to use NPN transistors.The leads are labelled base (B), collector (C) and emitter (E).These terms refer to the internal operation of a transistor but they are not much help in understandinghow a transistor is used, so just treat them as labels!A Darlington pair is two transistors connected together to give a very high current gain.In addition to standard (bipolar junction) transistors, there are field-effect transistors which are usually referred to as FETs. Theyhave different circuit symbols and properties and they are not (yet) covered by thispage.ConnectingTransistors have three leads which must be connected the correct way round. Pleasetake care with this because a wrongly connected transistor may be damagedinstantly when you switch on.If you are lucky the orientation of the transistor will be clear from the PCB orstripboard layout diagram, otherwise you will need to refer to a suppliers catalogue toidentify the leads.The drawings on the right show the leads for some of the most common case styles.Please note that transistor lead diagrams show the view from below with the leadstowards you. This is the opposite of IC (chip) pin diagrams which show the view fromabove.Please see below for a table showing the case styles of some common transistors.SolderingTransistors can be damaged by heat when soldering so if you are not an expert it is wise to use a heat sinkclipped to the lead between the joint and the transistor body. A standard crocodile clip can be used as a heatsink.Do not confuse this temporary heat sink with the permanent heat sink (described below) which may be required for a power transistor toprevent it overheating during operation.Heat sinksWaste heat is produced in transistors due to the current flowing through them. Heat sinks are needed for powertransistors because they pass large currents. If you find that a transistor is becoming too hot to touch it certainlyneeds a heat sink! The heat sink helps to dissipate (remove) the heat by transferring it to the surrounding air.For further information please see the Heat sinks page.Testing a transistorTransistors can be damaged by heat when soldering or by misuse in a circuit. If you suspect that a transistor may bedamaged there are two easy ways to test it:1. Testing with a multimeterUse a multimeter or a simple tester (battery, resistor and LED) to check each pair of leads for conduction.Set a digital multimeter to diode test and an analogue multimeter to a low resistance range.Test each pair of leads both ways (six tests in total):The base-emitter (BE) junction should behave like a diode and conduct one way only.The base-collector (BC) junction should behave like a diode and conduct one way only.The collector-emitter (CE) should not conduct either way.The diagram shows how the junctions behave in an NPN transistor. The diodes are reversed in a PNPtransistor but the same test procedure can be used.Transistor circuit symbolsTransistor leads for some common case styles.Crocodile clipHeat sinkTesting an NPN transistor
  2. 2. 2. Testing in a simple switching circuitConnect the transistor into the circuit shown on the right which uses the transistor as a switch. The supplyvoltage is not critical, anything between 5 and 12V is suitable. This circuit can be quickly built onbreadboard for example. Take care to include the 10k resistor in the base connection or you will destroythe transistor as you test it!If the transistor is OK the LED should light when the switch is pressed and not light when the switch isreleased.To test a PNP transistor use the same circuit but reverse the LED and the supply voltage.Some multimeters have a transistor test function which provides a known base current and measures thecollector current so as to display the transistors DC current gain hFE.Transistor codesThere are three main series of transistor codes used in the UK:Codes beginning with B (or A), for example BC108, BC478The first letter B is for silicon, A is for germanium (rarely used now). The second letter indicates the type; for example Cmeans low power audio frequency; D means high power audio frequency; F means low power high frequency. The rest of thecode identifies the particular transistor. There is no obvious logic to the numbering system. Sometimes a letter is added to theend (eg BC108C) to identify a special version of the main type, for example a higher current gain or a different case style. If aproject specifies a higher gain version (BC108C) it must be used, but if the general code is given (BC108) any transistor withthat code is suitable.Codes beginning with TIP, for example TIP31ATIP refers to the manufacturer: Texas Instruments Power transistor. The letter at the end identifies versions with differentvoltage ratings.Codes beginning with 2N, for example 2N3053The initial 2N identifies the part as a transistor and the rest of the code identifies the particular transistor. There is no obviouslogic to the numbering system.Choosing a transistorMost projects will specify a particular transistor, but if necessary you can usually substitute an equivalent transistor from the widerange available. The most important properties to look for are the maximum collector current IC and the current gain hFE. To makeselection easier most suppliers group their transistors in categories determined either by their typical use or maximum power rating.To make a final choice you will need to consult the tables of technical data which are normally provided in catalogues. They contain agreat deal of useful information but they can be difficult to understand if you are not familiar with the abbreviations used. The tablebelow shows the most important technical data for some popular transistors, tables in catalogues and reference books will usuallyshow additional information but this is unlikely to be useful unless you are experienced. The quantities shown in the table areexplained below.NPN transistorsCode StructureCasestyleICmax.VCEmax.hFEmin.Ptotmax.Category(typical use)PossiblesubstitutesBC107 NPN TO18 100mA 45V 110 300mW Audio, low power BC182 BC547BC108 NPN TO18 100mA 20V 110 300mW General purpose, low powerBC108CBC183 BC548BC108C NPN TO18 100mA 20V 420 600mW General purpose, low powerBC109 NPN TO18 200mA 20V 200 300mW Audio (low noise), low power BC184 BC549BC182 NPN TO92C 100mA 50V 100 350mW General purpose, low powerBC107BC182LBC182L NPN TO92A 100mA 50V 100 350mW General purpose, low power BC107 BC182BC547B NPN TO92C 100mA 45V 200 500mW Audio, low power BC107BBC548B NPN TO92C 100mA 30V 220 500mW General purpose, low power BC108BBC549B NPN TO92C 100mA 30V 240 625mW Audio (low noise), low power BC1092N3053 NPN TO39 700mA 40V 50 500mW General purpose, low power BFY51BFY51 NPN TO39 1A 30V 40 800mW General purpose, medium power BC639BC639 NPN TO92A 1A 80V 40 800mW General purpose, medium power BFY51TIP29A NPN TO220 1A 60V 40 30W General purpose, high powerTIP31A NPN TO220 3A 60V 10 40W General purpose, high powerTIP31CTIP41ATIP31C NPN TO220 3A 100V 10 40W General purpose, high powerTIP31ATIP41ATIP41A NPN TO220 6A 60V 15 65W General purpose, high power2N3055 NPN TO3 15A 60V 20 117W General purpose, high powerPlease note: the data in this table was compiled from several sources which are not entirely consistent! Most of the discrepancies are minor, but please consultinformation from your supplier if you require precise data.PNP transistorsA simple switching circuitto test an NPN transistor
  3. 3. Code StructureCasestyleICmax.VCEmax.hFEmin.Ptotmax.Category(typical use)PossiblesubstitutesBC177 PNP TO18 100mA 45V 125 300mW Audio, low power BC477BC178 PNP TO18 200mA 25V 120 600mW General purpose, low power BC478BC179 PNP TO18 200mA 20V 180 600mW Audio (low noise), low powerBC477 PNP TO18 150mA 80V 125 360mW Audio, low power BC177BC478 PNP TO18 150mA 40V 125 360mW General purpose, low power BC178TIP32A PNP TO220 3A 60V 25 40W General purpose, high power TIP32CTIP32C PNP TO220 3A 100V 10 40W General purpose, high power TIP32APlease note: the data in this table was compiled from several sources which are not entirely consistent! Most of the discrepancies are minor, but please consultinformation from your supplier if you require precise data.Structure This shows the type of transistor, NPN or PNP. The polarities of the two types are different, so if you arelooking for a substitute it must be the same type.Case style There is a diagram showing the leads for some of the most common case styles in the Connecting sectionabove. This information is also available in suppliers catalogues.IC max. Maximum collector current.VCE max. Maximum voltage across the collector-emitter junction.You can ignore this rating in low voltage circuits.hFE This is the current gain (strictly the DC current gain). The guaranteed minimum value is given because theactual value varies from transistor to transistor - even for those of the same type! Note that current gain is justa number so it has no units.The gain is often quoted at a particular collector current IC which is usually in the middle of the transistorsrange, for example 100@20mA means the gain is at least 100 at 20mA. Sometimes minimum and maximumvalues are given. Since the gain is roughly constant for various currents but it varies from transistor totransistor this detail is only really of interest to experts.Why hFE? It is one of a whole series of parameters for transistors, each with their own symbol. There are toomany to explain here.Ptot max. Maximum total power which can be developed in the transistor, note that a heat sink will be required toachieve the maximum rating. This rating is important for transistors operating as amplifiers, the power isroughly IC × VCE. For transistors operating as switches the maximum collector current (IC max.) is moreimportant.Category This shows the typical use for the transistor, it is a good starting point when looking for a substitute.Catalogues may have separate tables for different categories.Possible substitutes These are transistors with similar electrical properties which will be suitable substitutes in most circuits.However, they may have a different case style so you will need to take care when placing them on the circuitboard.Darlington pairThis is two transistors connected together so that the amplified current from the first is amplified further by thesecond transistor. This gives the Darlington pair a very high current gain such as 10000. Darlington pairs aresold as complete packages containing the two transistors. They have three leads (B, C and E) which areequivalent to the leads of a standard individual transistor.You can make up your own Darlington pair from two transistors.For example:For TR1 use BC548B with hFE1 = 220.For TR2 use BC639 with hFE2 = 40.The overall gain of this pair is hFE1 × hFE2 = 220 × 40 = 8800.The pairs maximum collector current IC(max) is the same as TR2.Transistor CircuitsThis page explains the operation of transistors in circuits. Practical matters such as testing, precautions when soldering and identifyingleads are covered by the Transistors page.Types
  4. 4. There are two types of standard transistors, NPN and PNP, with different circuit symbols. The lettersrefer to the layers of semiconductor material used to make the transistor. Most transistors used todayare NPN because this is the easiest type to make from silicon. This page is mostly about NPNtransistors and if you are new to electronics it is best to start by learning how to use these first.The leads are labelled base (B), collector (C) and emitter (E).These terms refer to the internal operation of a transistor but they are not much help in understandinghow a transistor is used, so just treat them as labels!A Darlington pair is two transistors connected together to give a very high current gain.In addition to standard (bipolar junction) transistors, there are field-effect transistors which are usually referred to as FETs. Theyhave different circuit symbols and properties and they are not (yet) covered by this page. TransistorcurrentsThe diagram shows the two current paths through a transistor. You can build this circuit with two standard5mm red LEDs and any general purpose low power NPN transistor (BC108, BC182 or BC548 for example).The small base current controls the larger collector current.When the switch is closed a small current flows into the base (B) of the transistor. It is just enough tomake LED B glow dimly. The transistor amplifies this small current to allow a larger current to flow throughfrom its collector (C) to its emitter (E). This collector current is large enough to make LED C light brightly.When the switch is open no base current flows, so the transistor switches off the collector current. BothLEDs are off.A transistor amplifies current and can be used as a switch.This arrangement where the emitter (E) is in the controlling circuit (base current) and in the controlled circuit(collector current) is called common emitter mode. It is the most widely used arrangement for transistorsso it is the one to learn first.Functional model of an NPN transistorThe operation of a transistor is difficult to explain and understand in terms of its internal structure. It is morehelpful to use this functional model:The base-emitter junction behaves like a diode.A base current IB flows only when the voltage VBE across the base-emitter junction is 0.7V or more.The small base current IB controls the large collector current Ic.Ic = hFE × IB (unless the transistor is full on and saturated)hFE is the current gain (strictly the DC current gain), a typical value for hFE is 100 (it has no units becauseit is a ratio)The collector-emitter resistance RCE is controlled by the base current IB:o IB = 0 RCE = infinity transistor offo IB small RCE reduced transistor partly ono IB increased RCE = 0 transistor full on (saturated)Additional notes:A resistor is often needed in series with the base connection to limit the base current IB and prevent thetransistor being damaged.Transistors have a maximum collector current Ic rating.The current gain hFE can vary widely, even for transistors of the same type!A transistor that is full on (with RCE = 0) is said to be saturated.When a transistor is saturated the collector-emitter voltage VCE is reduced to almost 0V.When a transistor is saturated the collector current Ic is determined by the supply voltage and the external resistance in thecollector circuit, not by the transistors current gain. As a result the ratio Ic/IB for a saturated transistor is less than the currentgain hFE.The emitter current IE = Ic + IB, but Ic is much larger than IB, so roughly IE = Ic.There is a table showing technical data for some popular transistors on the transistors page.Darlington pairThis is two transistors connected together so that the current amplified by the first is amplified furtherby the second transistor. The overall current gain is equal to the two individual gains multipliedtogether:Darlington pair current gain, hFE = hFE1 × hFE2(hFE1 and hFE2 are the gains of the individual transistors)This gives the Darlington pair a very high current gain, such as 10000, so that only a tiny base currentis required to make the pair switch on.A Darlington pair behaves like a single transistor with a very high current gain. It has three leads(B, C and E) which are equivalent to the leads of a standard individual transistor. To turn on there must be 0.7Vacross both the base-emitter junctions which are connected in series inside the Darlington pair, therefore itrequires 1.4V to turn on.Darlington pairs are available as complete packages but you can make up your own from two transistors; TR1can be a low power type, but normally TR2 will need to be high power. The maximum collector current Ic(max) for the pair is the sameas Ic(max) for TR2.Transistor circuit symbols
  5. 5. A Darlington pair is sufficiently sensitive to respond to the small current passed by your skin and it can be used to make a touch-switch as shown in the diagram. For this circuit which just lights an LED the two transistors can be any general purpose low powertransistors. The 100k resistor protects the transistors if the contacts are linked with a piece of wire.Using a transistor as a switchWhen a transistor is used as a switch it must be either OFF or fully ON. In the fully ON state the voltage VCEacross the transistor is almost zero and the transistor is said to be saturated because it cannot pass any morecollector current Ic. The output device switched by the transistor is usually called the load.The power developed in a switching transistor is very small:In the OFF state: power = Ic × VCE, but Ic = 0, so the power is zero.In the full ON state: power = Ic × VCE, but VCE = 0 (almost), so the power is very small.This means that the transistor should not become hot in use and you do not need to consider its maximumpower rating. The important ratings in switching circuits are the maximum collector current Ic(max) and the minimum current gainhFE(min). The transistors voltage ratings may be ignored unless you are using a supply voltage of more than about 15V. There is atable showing technical data for some popular transistors on the transistors page.For information about the operation of a transistor please see the functional model above.Protection diodeIf the load is a motor, relay or solenoid (or any other device with a coil) a diode must be connectedacross the load to protect the transistor from the brief high voltage produced when the load is switchedoff. The diagram shows how a protection diode is connected backwards across the load, in this casea relay coil.Current flowing through a coil creates a magnetic field which collapses suddenly when the current isswitched off. The sudden collapse of the magnetic field induces a brief high voltage across the coilwhich is very likely to damage transistors and ICs. The protection diode allows the induced voltage todrive a brief current through the coil (and diode) so the magnetic field dies away quickly rather thaninstantly. This prevents the induced voltage becoming high enough to cause damage to transistors and ICs.When to use a relayTransistors cannot switch AC or high voltages (such as mains electricity) and they are not usually a good choice forswitching large currents (> 5A). In these cases a relay will be needed, but note that a low power transistor may still beneeded to switch the current for the relays coil!Advantages of relays:Relays can switch AC and DC, transistors can only switch DC.Relays can switch high voltages, transistors cannot.Relays are a better choice for switching large currents (> 5A).Relays can switch many contacts at once.Disadvantages of relays:Relays are bulkier than transistors for switching small currents.Relays cannot switch rapidly, transistors can switch many times per second.Relays use more power due to the current flowing through their coil.Relays require more current than many ICs can provide, so a low power transistor may be needed toswitch the current for the relays coil.Connecting a transistor to the output from an ICMost ICs cannot supply large output currents so it may be necessary to use a transistor to switch the larger current required for outputdevices such as lamps, motors and relays. The 555 timer IC is unusual because it can supply a relatively large current of up to 200mAwhich is sufficient for some output devices such as low current lamps, buzzers and many relay coils without needing to use atransistor.A transistor can also be used to enable an IC connected to a low voltage supply (such as 5V) to switch the current for an outputdevice with a separate higher voltage supply (such as 12V). The two power supplies must be linked, normally this is done by linkingtheir 0V connections. In this case you should use an NPN transistor.A resistor RB is required to limit the current flowing into the base of the transistor and prevent itbeing damaged. However, RB must be sufficiently low to ensure that the transistor is thoroughlysaturated to prevent it overheating, this is particularly important if the transistor is switching alarge current (> 100mA). A safe rule is to make the base current IB about five times larger thanthe value which should just saturate the transistor.Choosing a suitable NPN transistorThe circuit diagram shows how to connect an NPN transistor, this will switchon the load when the IC output is high. If you need the opposite action, withthe load switched on when the IC output is low (0V) please see the circuit for aPNP transistor below.The procedure below explains how to choose a suitable switching transistor.1. The transistors maximum collector current Ic(max) must be greater than the loadcurrent Ic.load current Ic =supply voltage Vsload resistance RLRelays
  6. 6. 2. The transistors minimum current gain hFE(min) must be at least five times the load current Ic divided by the maximum outputcurrent from the IC.hFE(min) > 5 ×load current Icmax. IC current3. Choose a transistor which meets these requirements and make a note of its properties: Ic(max) and hFE(min).There is a table showing technical data for some popular transistors on the transistors page.4. Calculate an approximate value for the base resistor:RB =Vc × hFE where Vc = IC supply voltage(in a simple circuit with one supply this is Vs)5 × Ic5. For a simple circuit where the IC and the load share the same power supply (Vc = Vs) you may prefer to use: RB = 0.2 × RL × hFE6. Then choose the nearest standard value for the base resistor.7. Finally, remember that if the load is a motor or relay coil a protection diode is required.Example:The output from a 4000 series CMOS IC is required to operate a relay with a 100 coil.The supply voltage is 6V for both the IC and load. The IC can supply a maximum current of 5mA.1. Load current = Vs/RL = 6/100 = 0.06A = 60mA, so transistor must have Ic(max) > 60mA.2. The maximum current from the IC is 5mA, so transistor must have hFE(min) > 60 (5 × 60mA/5mA).3. Choose general purpose low power transistor BC182 with Ic(max) = 100mA and hFE(min) = 100.4. RB = 0.2 × RL × hFE = 0.2 × 100 × 100 = 2000 . so choose RB = 1k8 or 2k2.5. The relay coil requires a protection diode.Choosing a suitable PNP transistorThe circuit diagram shows how to connect a PNP transistor, this will switch on the load when the ICoutput is low (0V). If you need the opposite action, with the load switched on when the IC output ishigh please see the circuit for an NPN transistor above.The procedure for choosing a suitable PNP transistor is exactly the same as that for an NPNtransistor described above.Using a transistor switch with sensorsThe top circuit diagram shows an LDR (light sensor) connectedso that the LED lights when the LDR is in darkness. Thevariable resistor adjusts the brightness at which the transistorswitches on and off. Any general purpose low power transistor canbe used in this circuit.The 10k fixed resistor protects the transistor from excessive base current (which will destroyit) when the variable resistor is reduced to zero. To make this circuit switch at a suitablebrightness you may need to experiment with different values for the fixed resistor, but it must notbe less than 1k .If the transistor is switching a load with a coil, such as a motor or relay, remember to add aprotection diode across the load.The switching action can be inverted, so the LED lights when the LDR is brightly lit, byswapping the LDR and variable resistor. In this case the fixed resistor can be omitted because the LDR resistance cannot be reducedto zero.Note that the switching action of this circuit is not particularly good because there will be an intermediate brightness when thetransistor will be partly on (not saturated). In this state the transistor is in danger of overheating unless it is switching a small current.There is no problem with the small LED current, but the larger current for a lamp, motor or relay is likely to cause overheating.Other sensors, such as a thermistor, can be used with this circuit, but they may require a different variable resistor. You can calculatean approximate value for the variable resistor (Rv) by using a multimeter to find the minimum and maximum values of the sensorsresistance (Rmin and Rmax):Variable resistor, Rv = square root of (Rmin × Rmax)For example an LDR: Rmin = 100 , Rmax = 1M , so Rv = square root of (100 × 1M) = 10k .You can make a much better switching circuit with sensors connected to a suitable IC (chip). The switching action will be muchsharper with no partly on state.A transistor inverter (NOT gate)Inverters (NOT gates) are available on logic ICs but if you only require one inverter it is usually betterto use this circuit. The output signal (voltage) is the inverse of the input signal:When the input is high (+Vs) the output is low (0V).When the input is low (0V) the output is high (+Vs).Any general purpose low power NPN transistor can be used. For general use RB = 10k and RC = 1k, then the inverter output can be connected to a device with an input impedance (resistance) of atleast 10k such as a logic IC or a 555 timer (trigger and reset inputs).If you are connecting the inverter to a CMOS logic IC input (very high impedance) you can increase RBto 100k and RC to 10k , this will reduce the current used by the inverter.

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