щербаков.My1 presentation cb (eng) tissen-031112-1 (1)


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щербаков.My1 presentation cb (eng) tissen-031112-1 (1)

  1. 1. ELEMENT 22 October 2012ELEMENT 22 LTDPostal address:121170, Moscow, Generala Ermolova str, 2Office: +7-499-148-1900Contact Persons:Igor ShcherbakovMobile: +7-915-048-4910Email: igor.shcherbakov@gmail.com .
  2. 2. Executive SummaryGoals and Design of ceramic battery and its production technologies. Ceramic battery pilot production organization.objectives Development commercialization. Ceramic battery is an electrical energy electrostatic storage, which has no analoguesProducts over the world as to parameter part: power capacity-power-cost.Technological Ceramic battery technology is based on technological processes designed by thefeasibility and initiator and reproduced on ceramic capacitor models that ensure the claimed projectscientific product characteristics, which are confirmed by testsmanageability High power capacity, up to 60 W*h/kg No capacity degradationCompetitive Power is two degrees higher than a chemical cell Cell voltage is 30-100 times higher Unlimited charge cycles Wider operating temperature rangeadvantages Full charge in minutes, chemical cell - hours No hazardous materials Self-discharge is two degrees smaller Low cost. 2
  3. 3. Product – Ceramic Battery Ceramic battery is an electrostatic electrical energy storage. Ceramic battery is made ofcircular or rectangular plate capacitors. Standard Y5V class ceramic blank productiontechnologies allow to obtain ceramic plates of 10 to 300 microns in thickness, which (aftervacuum diffusion alloying) acquire electrical strength of 30 V/µm with a dielectric permittivityup to 400,000. Taking into account the availability and cheapness of materials used in ceramicbattery production, and the relative simplicity of technological production process, ceramicbatteries are able to achieve power consumption-energy-cost parameter part, whichsubstantially exceeds existing analogues. Ceramic batteries characteristics Characteristic Ceramic battery Voltage, V 100…3000 Specific energy, W*h/kg 10…60 Specific power, kW/kg 14…100 Energy cost, $/W*h 1,4…0,3 Power cost, $/kW 0,4…0,2 3
  4. 4. Example of ceramic battery usageHigh specific power and power consumption characteristics,combined with low cost determine the use of ceramic batteries inprimary voltage ranges: 110 ... 220V (network batteries) and 300... 3000V (high-voltage batteries). The following table summarizesthe main advantages of CBC-300/2000 ceramic battery, which isequivalent in stored energy to Panasonic Ni-MH balancing batteryfor Toyota-Prius, and of CBB-220/22 ceramic battery, which isequivalent in stored energy to Ni-Cd traction battery for AEGportable electric screwdriver. Characteristic Unit Ni-MH CBC Ni-Cd CBB Panasonic 300/2000 AEG 220/22Stored energy W*h 2000 2000 22 22Voltage V 288 300 14,4/16 220Specific energy W*h/kg 60 55 27,5 33Temperature range С -20...+60 - 30... +85 -20...+60 - 30... +85Charge-discharge cycles 500 ˃ 5 10 500 ˃ 5 10cycle numberWeight kg 33 36 0,8 0,6Overall dimensions mm 1000x300x250 1000x300x80 120x70x50 100x70x50Battery cost USD 4000 600 34 7 4
  5. 5. Ceramic battery competitive advantages Competitive advantages Lead Acid Li- EDLC Ceramic Characteristic NiCd NiMH Li-ion of ceramic battery over Pb polymer Ultra Cap battery alternate energy sources Power capacity up toSpecific energy, W*h/kg 20-40 45-60 60-80 110-160 100-130 2-10 10-60 NiMH levelSpecific power, kW/kg 5 5 2 3 3 ˃10 ˃100 10-100 times higher powerMaximum charge-discharge 300 1500 500 1000 500 100000 Unlimited Unlimited charge cyclescycle numberCharge-discharge cycle Highest efficiency 0,7…0,85 0,85…0,9 0,85…0,9 0,7…0,8 0,7…0,8 0,9 0,95efficiency Up to 20 2-100 times shorterCharging period, hour 8-16 1 2-4 2-3 2-3 Up to 10 min min charging periodSelf-discharge after one 20-500 times lower self- 5 20 30 10 10 1-2 0,05month, % discharge Up to 10-30 times higher cellCell voltage, V 1,25 1,25 1,25 3,6 3,6 Up to 2,7 30V/µm voltageMinimum operating -20 -40 -20 -20 0 -20 -55 Only NiCd is lowertemperature, °C 2 times 1 time 1 timeDischarge necessity every six every every 3 No No No No No memory effect months month monthsCapacity degradation High High Very high Very high Very high Yes No No capacity degradationHazardous materials Yes Yes Yes Yes Yes Yes No EcologicalTemperature dependence High Medium High High Very high High Very low High climatic stabilityCost, W*h, $ 0,2-0,3 1,5-3,0 2-4 3-4 3-4 22-24 0,2-1,4 Cost of a lead battery 5
  6. 6. Positioning of ceramic batteries among other accumulators byspecific power and specific energy CBА CBВ CBС SCSpecific power, W/kg specific energy, W*h/kgSC-super capacitor; CB A, CBВ, CBC - Ceramic batteriesWhile having equal energy capacity, ceramic battery power is 10-100 times morepowerful than the power of other energy accumulators 6
  7. 7. Ceramic battery market niches Ceramic battery CBС$0,5W*h Energetics$1W*h Ceramic battery CBВ Ceramic battery CBА Electric hybrid $5W*h vehicles$10W*h Tools Personal care Starter electronics batteries$50W*h Public transport Electro- Microelectronics bicycles Energy recuperation Alternative energetics$100W*h 200 $/kW 150 $/kW 100 $/kW 50 $/kW 25 $/kW 10 $/kW 5 $/kW 1 $/kW 0,5 $/kW 0,1 $/kW 7
  8. 8. Ceramic battery production in pilot production Ceramic platemanufacturingPurchased item Incoming plate Vacuum Vacuum Checking and Ceramic unit Ceramic battery Exercising Ceramic battery control diffusion metallization SKK assortment encapsulation encapsulation Outgoing package marking alloying inspectionThickness, flatne Voltage Facing С, U and R SKK plate Ceramic unit Parameters Product ss chemistry increase application measurement connection connection, check current feedthrough Commercial Original Original Commercial Commercial Commercial Commercial Commercial equipment equipment equipment equipment equipment equipment equipment equipment Operations may be combined in one line 8
  9. 9. Ceramic battery cost chain at the market•The main ceramic battery added value is formed during ceramic plate 211$ Ceramic item encapsulation intomanufacturing, vacuum diffusion alloying and plate metallization stages. ceramic battery.•However, principal ceramic battery characteristics are mostly determined during Encapsulation. Contact groupvacuum diffusion alloying stage preparation. Exercising. Parameters check. Marking. Packing. Plate classification by electric characteristics. Plate encapsulation into ceramic item. End face metallization. Parameters check. 192$ Plate incoming inspection. Classification by size. Vacuum diffusion alloying. Plate metallization. 166$ Ceramic blank (plate) CBC hybrid vehicle buffer manufacturing at the на ceramic battery with 175W*h condenser factory. power capacity , 70kW power and 500V voltage 88$ Ceramic item Metallized plates Ceramic plates 13
  10. 10. Project implementation schedule Product 2012 2013 2014 Potential Main stages Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Our share market1 Power electronics Organization of a joint Joint 10% US$ 1,8 bln laboratory in Russia laboratory US$180 bln Uninterruptible power supplies2 2% US$ 6,5 bln Organization of joint US$130 bln Joint R&D company in Company Europe Power tools 2% US$ 28,9 bln3 US$578 bln Prototype ceramic Prototype ceramic battery creation Car battery market battery 2% US$ 24 bln US$480 bln4 Hybrid and electric transport Ceramic battery pilot Pilot production 10 % production creation US$ 9,8 bln US$980 bln Total market for 2015: potential - $ 71 billion our share - $ 2.348 billion 10