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Proposal of Pipeline Maintenance- MPO optimization by automatic identification technology -
Pipeline total length in the world:  1,942,669                             kmPipelines, CIA Factbook (2010)
Pipeline total length in Malaysia:  2,059                          kmPipelines, CIA Factbook (2010)
Almost 2,000km
Supportnationalenergy
Important!! Maintenance Repair Operation
Safety
Lifetime
Profitability
Rusty plate
Hugeinformation
Human error…
of repair time was spentgathering information andtracking parts and tools toset up the job.
FEC’s suggestion
Automaticauthenticationby RFID technology
Tag: Durable metal tag
Toughness
Durability  • Temperature and    humidity  • Water and dust  • Time degradation
Long rangereading       Optimize for metal       Several meter reading
R/W: Handy terminal
Rugged packageHigh IP ratingVarious wireless interfaceUser-friendly
Easy touse!!
Recognizeindividualinformation
1                    2                      3                     4Registration          Inspection               Repair  ...
1   Registration         Apply tag, Issue UID         Registration of         pipe/facility information           Pipe ty...
2   Inspection        Tag reading           Confirm inspection schedule        Inspection, Record info.            Inspe...
Inspection data   D/B data update   Ordering spare parts   Data analysis
3   Repair        Tag reading              Confirm repair request        Repair, Record info.          Observation      ...
4   Disposal        Tag reading           Confirm disposal request        Disposal, Record info.          Observation   ...
Benefits?
Visibility Recognize individual  pipe/facility Individual pipe/facility  status, location Real-time information
Track & Trace Individual history MRO analysis Inspection frequency  optimization
Work efficiency Increased productivity Reduce human error Optimize Supply  Chain Management
environment Enhancement of energy  efficiency Paperless operation Waste reduction
As a result, Safety Lifetime Profitability
Other RFIDapplicable areas
Personneltracking,and safety
Oil drill rigmanagement
Fixed assetsmanagement
Mobile assetsmanagement
PUBLISHED February 2009
Typical Tangible Benefitsin the Oil Product Manufacturing Sector                         Tangible Benefits                ...
Pipeline Maintenance with RFID
Pipeline Maintenance with RFID
Pipeline Maintenance with RFID
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Pipeline Maintenance with RFID

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コンセプトプロポーザル:
マレーシア国内ではガスの産出が行われており、大規模ではありませんが国内にパイプラインが敷設されています。マレーシアの特徴として、設備の維持管理が不得意ということもあり、RFID技術はそうした業務において効果を発揮することができます。
ただ、実際に関連企業へインタビューをしてみると、マレーシアのパイプラインは地中に埋設されており、RFIDの適用が難しい状況でした。とは言え、マレーシア国内においては多くの設備やインフラの維持管理が放置されるか貧弱であり、そのことによって設備が効率的に動作しないなどの問題が引き起こされています。
パイプライン以外でも、多くの領域で維持管理を目的としてRFID技術を利用することが可能だと考えます。

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Transcript of "Pipeline Maintenance with RFID"

  1. 1. Proposal of Pipeline Maintenance- MPO optimization by automatic identification technology -
  2. 2. Pipeline total length in the world: 1,942,669 kmPipelines, CIA Factbook (2010)
  3. 3. Pipeline total length in Malaysia: 2,059 kmPipelines, CIA Factbook (2010)
  4. 4. Almost 2,000km
  5. 5. Supportnationalenergy
  6. 6. Important!! Maintenance Repair Operation
  7. 7. Safety
  8. 8. Lifetime
  9. 9. Profitability
  10. 10. Rusty plate
  11. 11. Hugeinformation
  12. 12. Human error…
  13. 13. of repair time was spentgathering information andtracking parts and tools toset up the job.
  14. 14. FEC’s suggestion
  15. 15. Automaticauthenticationby RFID technology
  16. 16. Tag: Durable metal tag
  17. 17. Toughness
  18. 18. Durability • Temperature and humidity • Water and dust • Time degradation
  19. 19. Long rangereading Optimize for metal Several meter reading
  20. 20. R/W: Handy terminal
  21. 21. Rugged packageHigh IP ratingVarious wireless interfaceUser-friendly
  22. 22. Easy touse!!
  23. 23. Recognizeindividualinformation
  24. 24. 1 2 3 4Registration Inspection Repair Disposal 廃棄 ⑤ Record Record Record Record Unique ID number Location, status info. Time stamping D/B storage information • Unique ID number • Pipe/facility information • Location information • Maintenance history • Status information etc.
  25. 25. 1 Registration Apply tag, Issue UID Registration of pipe/facility information  Pipe type, parts info.  Installation date  Location information etc. Owner information  Company name Remarks information
  26. 26. 2 Inspection Tag reading  Confirm inspection schedule Inspection, Record info.  Inspection result  Observation  Inspection date  Inspection person etc. (Encode the data into Tag)
  27. 27. Inspection data  D/B data update  Ordering spare parts  Data analysis
  28. 28. 3 Repair Tag reading  Confirm repair request Repair, Record info.  Observation  Repair date  Worker info. etc. (Encode the data into Tag)
  29. 29. 4 Disposal Tag reading  Confirm disposal request Disposal, Record info.  Observation  Disposal date  Worker info. etc. (Encode the data into Tag)
  30. 30. Benefits?
  31. 31. Visibility Recognize individual pipe/facility Individual pipe/facility status, location Real-time information
  32. 32. Track & Trace Individual history MRO analysis Inspection frequency optimization
  33. 33. Work efficiency Increased productivity Reduce human error Optimize Supply Chain Management
  34. 34. environment Enhancement of energy efficiency Paperless operation Waste reduction
  35. 35. As a result, Safety Lifetime Profitability
  36. 36. Other RFIDapplicable areas
  37. 37. Personneltracking,and safety
  38. 38. Oil drill rigmanagement
  39. 39. Fixed assetsmanagement
  40. 40. Mobile assetsmanagement
  41. 41. PUBLISHED February 2009
  42. 42. Typical Tangible Benefitsin the Oil Product Manufacturing Sector Tangible Benefits ImpactReduce Supply Chain Costs 3 – 5%Increase in Revenue due to better visibility & accuracy 2 – 7%Revenue lost due to Out-of-stock Inventory 8 – 9%Capital Assets optimization 20%Increase productivity 20 – 30%Labour cost reductions 7 – 8%Savings in Inventory 10 – 30%Increase in Sales due to proper deliveries / shipments & 20 – 30%improved demand forecasts & reduced out of stock inventory
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