Your SlideShare is downloading. ×
0
Loading/unloading jig for   anodes and butts         Suggestors:           J. Iqbal           M. Wazir       Bashir Mohiud...
Agenda• Process Flow chart/Background• Problems• Suggestion• Benefits
Process Flow Chart    Butts From Pot             Dispatch to pot         room                       room    Butts Cleaning...
Reasons of Loading/Unloading•   5 to 10 butts with badly bent rod/day.• Average of 10 rejected anodes/day.• Shutdown/break...
Risk Factors • Stepping on the moving Forks of Fork lift • Standing on the unstable suspended load. • Stretching the body ...
SuggestionDesign & fabricate a jig attachment• Safe and stable for operator.• Suitable for handling anodes/butts with  any...
Benefits• Operators’ Safety and security• System improvement for anodes/butts  handling• Plant operation security.
Thank You
Upcoming SlideShare
Loading in...5
×

Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal

1,710

Published on

'Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal' at the Ideas.Arabia 7th International Conference 2012

Published in: Education, Business, Technology
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total Views
1,710
On Slideshare
0
From Embeds
0
Number of Embeds
1
Actions
Shares
0
Downloads
5
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Transcript of "Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal"

  1. 1. Loading/unloading jig for anodes and butts Suggestors: J. Iqbal M. Wazir Bashir Mohiuddin
  2. 2. Agenda• Process Flow chart/Background• Problems• Suggestion• Benefits
  3. 3. Process Flow Chart Butts From Pot Dispatch to pot room room Butts Cleaning Rodded anodes Baked Anodes Butts Removal Mantling (Kilns)Carbon to G/M Thimble Casting removal
  4. 4. Reasons of Loading/Unloading• 5 to 10 butts with badly bent rod/day.• Average of 10 rejected anodes/day.• Shutdown/breakdown: • 7300 anodes re-rodded in 2011. • 900 butts handled during butt blast shutdown.
  5. 5. Risk Factors • Stepping on the moving Forks of Fork lift • Standing on the unstable suspended load. • Stretching the body to latch or unlatch the hanger. • Lack of communication. • 2 incidents (finger injuries)
  6. 6. SuggestionDesign & fabricate a jig attachment• Safe and stable for operator.• Suitable for handling anodes/butts with any condition (bend rods etc.)
  7. 7. Benefits• Operators’ Safety and security• System improvement for anodes/butts handling• Plant operation security.
  8. 8. Thank You
  1. A particular slide catching your eye?

    Clipping is a handy way to collect important slides you want to go back to later.

×