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Tactical Engineering Solutions
     A Global Professional Services Firm

                   2009
TES Locations
                        TES has offices strategically placed to support our clients needs




              ...
TES Global Presence
TES has successfully completed Manufacturing Engineering projects in 13 countries
                    ...
Recent Manufacturing Engineering Clients
Manufacturing and Engineering Services
         Advanced Planning                                            Quality Opera...
TES Strengths
TES is known worldwide as the leader in manufacturing and industrial engineering
providing “Best in Class” s...
Productivity Improvement Process
 TES’s proven Six Phase methodology for manufacturing process improvement will
 deliver a...
Quality Improvement Process
TES’s depth of experience in Quality Improvement projects will improve First Time
Through, red...
Tactical Engineering Solutions
          Case Studies
Case Study
TES implemented new line layouts, workload leveling and standardized work to
increase productivity and throughp...
Case Study
TES rebalanced the production and sub-assembly areas, integrated a complete
warehouse management and MRP system...
Case Study
Utilizing Land Rover’s “Lean Master Class” process the Defender team and TES
developed and implemented producti...
Case Study
Leading Manufacturer of Construction and Mining Equipment

   TES implemented the Quality Mapping Process drivi...
Tactical Engineering Solutions
     Benefits & Other Services
TES Lean Learning Center
TES offers a wide variety of training to streamline your business operation with little
time need...
Benefits
TES has typically provided a minimum of 5 times the ROI for our services, and has a
proven track record of:

    ...
Tactical Engineering Solutions

Why TES?
 Results oriented, professional, experienced engineers with a “Do whatever it tak...
Tactical Engineering Solutions
                     www.tacteng.com



Dave Kunselman                  Dave Adams
Email: d...
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Tactical Engineering Solutions Global Professional Service Team

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Transcript of "Tactical Engineering Solutions Global Professional Service Team"

  1. 1. Tactical Engineering Solutions A Global Professional Services Firm 2009
  2. 2. TES Locations TES has offices strategically placed to support our clients needs North American Headquarters 101 West Big Beaver Road, 14th Floor Troy, MI 48371 248-535-3353 TES of Canada TES of Europe 74 Swan Court 1824 Friar Tuck Court Chelsea Manor Suite 101 London United Kingdom SW3 5RU Mississauga ON Canada L5K 2L4 TES/Axiem of Mexico Blvd. Bernardo Quintana 526 Col.Arboledas C.P. 76140 Santiago de Queretaro Mexico
  3. 3. TES Global Presence TES has successfully completed Manufacturing Engineering projects in 13 countries United Kingdom Canada Germany Israel United States France Japan Mexico Chile Brazil South Africa Argentina Australia
  4. 4. Recent Manufacturing Engineering Clients
  5. 5. Manufacturing and Engineering Services Advanced Planning Quality Operating Systems •Establish goals and objectives •Supplier Quality Management •Develop/validate/select concepts •APQP, PPAP and PSW •Establish process management procedures •Quality Mapping Programs •Develop project schedule/budget •Voice of the Customer Centers Project Management Material Handling Systems & Automation Design •Schedule and budget maintenance •Conveyors and Controls Systems •System integration •Transfer Devices •Document Control •Body/Part Carriers •Tool rail and Line Lighting Manufacturing & Industrial Engineering Bid Specification & Procurement Packages •Facility planning •Mechanical/Electrical conveyor and equipment specifications •Process development •Facility functional & safety specifications •Work measurement (MODAPTS) •Equipment installation specifications •Material flow and discrete event simulations •Facility communications/monitoring system specifications Facilities Engineering ERP / MES Implementations •Site and building requirement •ERP/MES Installation and integration •Utility usage studies •Metrics development •Plant communications and monitoring systems design •Automated Visual Factory / Andon Systems •Power distribution/facility ventilation systems design Tactical Engineering Solutions (TES) is known world wide as the leader in manufacturing and industrial engineering providing “Best in Class” strategies to Clients that increase efficiency, reduce costs and maximize productivity. We are a hands-on and collaborative service, embedded into our clients activities.
  6. 6. TES Strengths TES is known worldwide as the leader in manufacturing and industrial engineering providing “Best in Class” solutions to Clients that increase efficiency, improve flow, reduce costs and maximize productivity. Seasoned, experienced professionals We offer a hands-on and collaborative service, embedded in our client’s team, providing: Productivity Improvement through Industrial Engineering Quality improvement utilizing TES’s Zero Defect Processes
  7. 7. Productivity Improvement Process TES’s proven Six Phase methodology for manufacturing process improvement will deliver a plan that will increase efficiency and reduce costs. 1. Process Database Development and Update 2. Value Stream Mapping 3. Work Measurement (MODAPTS) 4. Rebalance Development 5. Development of an Optimized Work Place Layout 6. Drive Implementation
  8. 8. Quality Improvement Process TES’s depth of experience in Quality Improvement projects will improve First Time Through, reduce Warranty and increase Customer Satisfaction. Quality defect analysis and implementation of permanent corrective actions TES’s Quality Mapping Process Robust process improvements for repeatable results Error proofing strategies and technology Risk assessment and elimination
  9. 9. Tactical Engineering Solutions Case Studies
  10. 10. Case Study TES implemented new line layouts, workload leveling and standardized work to increase productivity and throughput at Eclipse Aviation to help improve order to delivery for their customers. A list of 42 high impact suppliers were analyzed in six weeks and TES engaged with key suppliers to break constraints and improve throughput TES developed a line simulation, accounting for the measured variability and then developed an optimal layout solution Eclipse was able to increase throughput from 1 aircraft every 54 days to 1.5 aircraft per day, despite supplier shortages “Tactical did outstanding work at Eclipse and we’re grateful for the hard work and great results.” - Todd Fierro - VP of Manufacturing
  11. 11. Case Study TES rebalanced the production and sub-assembly areas, integrated a complete warehouse management and MRP system to their existing ERP system. The main production line was rebalanced resulting in an increase in capacity of approximately 35% with only a 5% increase in operator requirements. Integrated a warehouse management system utilizing WIFI bar code scanners, increasing inventory accuracy from 83% to almost 96%, reducing time to record serial and lot number and decreasing the headcount in the warehouse by 20%. Implemented an MRP system allowing for a decrease in raw material and work in process inventory of over $7 million.
  12. 12. Case Study Utilizing Land Rover’s “Lean Master Class” process the Defender team and TES developed and implemented productivity improvements Defender built 12 months of volume in a 9 month period Achieved a 540 line rate – the highest volume ever produced on a single shift Body Shop achieved a 50% reduction in scrap
  13. 13. Case Study Leading Manufacturer of Construction and Mining Equipment TES implemented the Quality Mapping Process driving over 300 quality concerns back to the base operations for permanent corrective actions Results improved First Time Through, increased productivity by almost 30% and enabled substantial cost reductions
  14. 14. Tactical Engineering Solutions Benefits & Other Services
  15. 15. TES Lean Learning Center TES offers a wide variety of training to streamline your business operation with little time needed from employees to learn processes effectively: Quality Management Statistical Process Control for Managers Root Cause Resolution & Problem Solving APQP / PPAP for quality professionals Lean Manufacturing An overview of Lean TES Front Loading Technique 5S and Visual Control Waste Elimination Standardized Work MODAPTS Certification MODAPTS Certification Training
  16. 16. Benefits TES has typically provided a minimum of 5 times the ROI for our services, and has a proven track record of: Identifying and eliminating waste Increasing First Time Through Increasing Production without increasing Labor Reducing Labor while maintaining existing production and quality performance
  17. 17. Tactical Engineering Solutions Why TES? Results oriented, professional, experienced engineers with a “Do whatever it takes” philosophy and attitude. TES has the staff and experience to drive Quality Improvements at your company TES has documented success stories for improving Quality, Throughput and Productivity for our clients worldwide.
  18. 18. Tactical Engineering Solutions www.tacteng.com Dave Kunselman Dave Adams Email: dkunselman@tacteng.com Email: dadams@tacteng.com Phone: (+1) 248 – 535-3353 Phone: (+1) 248 – 310-4713
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