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    Visual control final presentation Visual control final presentation Presentation Transcript

    • Group No 9
    • VISUAL CONTROL
    • What is visual control?
      Visual control is the principle of increasing efficiency and effectiveness simply by deliberately making things visible. When things are visible, they are kept in conscious mind. It also serves to ensure that everyone has a common viewpoint of what is being displayed.
    • Types of visual contols
      INDICATOR
      SIGNAL
      CONTROL
    • INDICATOR
      POWER LEVEL: Low
      DESCRIPTION:
      An indicator only provides information about the immediate environment or situation. Indicators are passive and people may not notice them or respond to them.
    • EXAMPLES OF INDICATORS
      STREET SIGNALS
      AUTO FUEL GAUGE
      LEVEL INDICATORS
      AISLE MARKINGS
    • SIGNAL
      POWER LEVEL: medium
      DESCRIPTION:
      Signals grab our attention with visual (or audible) alarms. People may still choose to ignore signals but they usually perceive them. 
    • EXAMPLES OF SIGNALS
      TRAFFIC LIGHTS
      AIRCRAFT STALL WARNING
    • CONTROL
      POWER LEVEL: High
      DESCRIPTION:
      Controls limit behavior through strong visual messages or physical restrictions as an action takes place.
    • EXAMPLES OF CONTROL
      TRAFFIC GATES
    • Benefits of visual control
      Correct the problems
      Reduce manufacturing costs and possible waste
      Shorten production lead time and thus keep the delivery due date
      Reduce inventory
      Ensure a safe and comfortable working environment
      Increase company's profit
    • How to implement visual control
      Organize a program committee.
       
      Develop a plan and budget.
       
      Collect and develop examples and cases of problems or accidents.
       
      Publicly announce the start of the program to your company.
       
      Provide training and education to employees.
       
      Select a day and have everybody apply visual control in his/her own working area.
       
      Evaluate the results of visual control
      Self-Examination and take corrective actions.
    • Two types of visual control implementation
      ACTUAL
      ANALOG
    • ACTUAL
      Examples of actual items that can be implemented through visual control are items that are designed to designate a location/position for each item, indicate quantity including inventory levels, distinguish items from each other and specify form.
    • ANALOG
      Analog items that can be implemented through visual control are seen in the following examples: colors, shapes, symbols, characters, numbers, graphs, electronic lights, sound, touch, smell, taste etc
    • ELEMENTS OF 5 S
    • Some Common Visual Applications
      Color-coded pipes and wires
      Painted floor areas for good stock, scrap, trash etc
      Shadow boards for parts and tools
      Indicator lights
      Production status boards
      Directions of flow indicators
    • Real time example- Pull board
    • CONCLUSION
      Better implementation of other procedures that are too tedious and complicated to understand.
      Helps enhance innovative process.
      It allows them to better enhance the overall efficiency of the company.