Automation Solutions for Dyeing, Fabric Inspection and Makeup Processes
1. WELCOME TO MY PRESENTETION
Topic: Automation for Dye House, Dyeing & Fabric Makeup Process
Presented by
Dilip Kumar Roy
Assistant Engineer
ANH Enterprise
H-16A/2(3rd Floor), Block-F, Ring Road Mahammadpur,Dhaka-1207
2. ANH Enterprise at a glance
ANH Enterprise
Dye House
Automation
Dyeing
Machines
Yarn Dyeing
Accessories
Textile
Laboratory
Solution
Sample
Making
Solution
Warp Beam
Storage
Fabric
Makeup
Machines
Warehouse
Racking
Solution
Various
Industrial
Lift
Client
requirement
Related
project
ANH Enterprise has given service in many textile industry…..
HR Textile Mills Ltd, Partex Denim, Hossain Dyeing (Anwar Group), Amann Bangladesh,
DBL Group, GMS Knit Composite & many other companies.
4. Dye House Automation
To get error free, well organized & efficient dye house
operation, dye house automation has become demand of
present time.
Dye house automaton system consist of dyestuff,
weighing, dissolving, chemical dispensing, salt & soda
mixing & dispending.
For dye house automaton we provide…..
Semi-Auto Powder Weighing Management system
Combined Dyestuff Storage & Weighing Management system
Powder dyestuff Dissolving & Distribution Management system
Liquid Chemical Dispensing Management system
Automatic Liquid chemical Dispensing Management system
5. LA-200 Machine
LA-200 Machine is a semi-auto powder weighing
management system. This machine is used for getting right
& accurate weighing from dyestuff using “SEE & DO”
software.
To get error free, well organized & efficient dye house
operation one can be benefited using this machine.
LA-201 Machine
LA-201 Machine is a combined dyestuff storage weighing
management system. This machine is used for space saving
& to get right & accurate weighing from storage dyestuff
using “SEE & DO” software.
One can use LA-201 machine for both semi & full
automation to increase the efficiency of his industry.
LA-201 Machine
LA-301 Machine is a liquid chemical dispensing
management system. This machine is used for eliminating
human errors, reducing chemical waste & getting accurate
repeatable liquid chemical dispensing.
Using LA-301 Machine one can improve safety &
productivity of his textile industry.
6. Dyeing Machines
The Dyeing machine is the device that is used in different
industries for imparting colors.
In textile industry improving machine quality, reliability,
repeatability & accuracy we provide below these
machine…
Riviera Eco+ (Soft Flow Fabric Dyeing Machine)
Color Soft LLR (Soft Flow Fabric Dyeing Machine)
Vertical Yarn Dyeing machine
7. Riviera Eco+ Fabric Dyeing Machine
Riviera Eco+ Fabric Dyeing Machine is a
low liquor ratio(1:3, 1:4) dyeing machine with a
round shape. It dyes fabrics using air jet system
into the nozzle. This machine is used fore
tubular or open width knit & rarely woven
fabric.
Color Soft LLR Fabric Dyeing Machine
Color Soft LLR Fabric Dyeing Machine is
a low liquor ratio(1:4) dyeing machine with a
round shape. It dyes fabric using flow of water
into the nozzle. This machine is used for cotton,
synthetic & blended fabric.
Vertical Yarn Dyeing Machine
Vertical Yarn Dyeing Machine is high
temperature high pressure yarn dyeing
machine. This yarn dying machines are suitable
for any kind of textile yarns may it be cotton,
polyester or else.
8. Fabric Makeup Machines
Today to get quality fabric in textile industry fabric makeup process
has an important task in our modern world.
So, for getting more accuracy & quality fabric in textile industry we
provide quality fabric makeup machineries to fill-up our customer
requirement. The machines list are given below….
ST-SFIM (Simple Fabric Inspection Machine)
ST-KIFM (Knit Fabric Inspection Machine)
ST-TFIM (Tubular Fabric Inspection Machine)
ST-DFSM (Automatic Tube Swing Machine)
ST-TFSM (Tubular Fabric Slitting Machine)
ST-BM (Batching Machine) & Other Machines .
9. ST-SFIM
ST-SFIM is universal fabric inspection machine
but ideal for knitted fabric.
It’s working speed 0-100 m/min.
Auto tension checking system is present here.
It can inspect fabric with 30 degree fixed
angle inspection screen.
In this machine different fabric input & output
Presentation is available.
ST-KFIM
ST-KFIM is suitable for knit fabric inspection & also
can inspect woven fabric.
A-frame & conveyor belt system is present here.
Auto tension checking system is present here.
It’s working speed 5-40 m/min.
In this machine different fabric input & output
Presentation is available.
10. ST-TFIM
ST-TFIM is a suitable to inspect the both sides of
tubular fabric in single pass operation.
It’s working speed 0-50 m/min.
Inspection speed is controlled by inverter.
It can inspect fabric from roll to roll, roll to plait.
Various working width is possible.
ST-DFSM
ST-DFSM is automatic tube fabric sewing machine.
It allows automation of selvedge sewing operation
of knit fabric for dyeing.
It can doubling, sewing, plaiting any type of fabrics
from plait/loose to plait/loose fabric .
It’s working speed for doubling 0-80 m/min &
sewing 0-30 m/min.
11. ST-TFSM
ST-TFSM is used to slit & open for tubular
knitted fabrics.
It is automatic detwister for fabric rope.
It doubling speeds 0-80 m/min.
Maximum rope diameter 800 m.
ST-BM
ST-BM is used for batching for continuous
process & also de-batch rolling.
It has auto-tensionless checking system.
It has different fabrics input & output
system like as roll/plait to plait/roll.
It has classification depend on customer
requirement like as batch to batch, big roll
to small/big roll etc.
12. Advantages & Disadvantages
Advantages Disadvantages
Using these above machines one will
able to get better output quality &
efficiency from his textile industry.
Using these machines one can reduce
electric bill.
Using these above machine one can
increase his production & reduce his
labour cost.
Initial cost is high.
Increases unemployment rate.
If any machine become fail to operate,
it will take time & production will be
stopped.
13. Conclusion
From the above discussion we realize that
automation in textile industry has become a
demand of present time.
So, to run with our faster world we need to work
with automation system for more efficient textile
industry.