Best Freshness with AMAP from Perfotec and TOP (AIP World Congress 2013, Nuremberg)

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Public presentation AMAP at AIP World Congress.

More information:
http://nl.topwiki.nl/index.php/AMAP_de_toekomst_van_EMAP
http://perfotec.com
http://www.amap-technology.com
http://www.pinterest.com/toptechtalks/amap-map-20/

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Transcript of "Best Freshness with AMAP from Perfotec and TOP (AIP World Congress 2013, Nuremberg)"

  1. 1. ir. de Heij +31.6.55765772 - AMAP - © 2013 Best Freshness with AMAP from Perfotec & TOP Wouter de Heij CEO TOP b.v www.top-bv.nl www.toptechnologytalks.nl www.topfoodlab.nl www.tophealthfacts.nl www.topwiki.nl
  2. 2. ir. de Heij +31.6.55765772 - AMAP - © 2013 TOP - Value based knowledge company • R&D @ TOP • AMAP (Perfotec)
  3. 3. ir. de Heij +31.6.55765772 - AMAP - © 2013 TOP – Food Design – HPP Juices & Gazpatcho
  4. 4. ir. de Heij +31.6.55765772 - AMAP - © 2013 TOP – Food Design – Fake Chicken with bite Mark Bittman (The New York Times) : “Finally, Fake Chicken Worth Eating”
  5. 5. ir. de Heij +31.6.55765772 - AMAP - © 2013 Objective TOP – longer shelf life, less waste Quality Taste Health Nutrition Shelf Life (days or months) < 10 days >> 2 months Longer shelf-life: Pascalisation (HPP) PurePulse (PEF 2.0) AMAP & PermaChill
  6. 6. ir. de Heij +31.6.55765772 - AMAP - © 2013 Mild preservation using Pascalisation (HPP)
  7. 7. ir. de Heij +31.6.55765772 - AMAP - © 2013 Partners – CWP with PurePulse (PEF 2.0)
  8. 8. ir. de Heij +31.6.55765772 - AMAP - © 2013 The whole AMAP concept AMAP website Laser with OTR control Produce packed in tailor made laserperforated film RR O2 transmission 1 2 3
  9. 9. ir. de Heij +31.6.55765772 - AMAP - © 2013 The whole AMAP concept AMAP website Laser with OTR control Produce packed in tailor made laserperforated film RR O2 transmission 1 2 3
  10. 10. ir. de Heij +31.6.55765772 - AMAP - © 2013 TOP - Value based knowledge company • R&D @ TOP • AMAP (Perfotec)
  11. 11. ir. de Heij +31.6.55765772 - AMAP - © 2013 Mission of Perfotec ‘To promote the sales of Fresh Produce by improving the freshness and reducing waste in a way that benefits producers, retailers and consumers.’ PerfoTec B.V. Communicatieweg 11 3641 SC Mijdrecht www.perfotec.com info@perfotec.com
  12. 12. ir. de Heij +31.6.55765772 - AMAP - © 2013 AMAP (MAP 2.0) by Perfotec & TOP • Patented by & TOP • AMAP : Active Modified Air Packaging • Becoming worldwide technology standard • The AMAP technology platform 1. Fast respiration meter 2. Predictive software & database 3. Laser perforation system
  13. 13. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? Control AMAP (Perfotec)
  14. 14. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? 14 day shelf life study at 4.5 ºC Current packaging 23% discoloration AMAP packaging 8% discoloration
  15. 15. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? AMAP (Perfotec) Control
  16. 16. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? AMAP (Perfotec) Control
  17. 17. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? AMAP (Perfotec) Control
  18. 18. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? AMAP (Perfotec) Control
  19. 19. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? Control AMAP (Perfotec)
  20. 20. ir. de Heij +31.6.55765772 - AMAP - © 2013 What is the effect of an AMAP using Perfotec? Control AMAP (Perfotec)
  21. 21. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? • Reduce respiration rate • Reduce enzymatic browing • Reduce growth of M.O.
  22. 22. ir. de Heij +31.6.55765772 - AMAP - © 2013 Keeping Quality (@ constant temperatures) 0 1 2 3 4 5 6 7 8 9 10 11 - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Bewaartem peratuur (oC) Houdbaarheid(dagen) 0 5 10 15 20 25 30 35 0 5 10 15 20 Bewaartem peratuur [°C] Shelf-life[dagen] IJsbergsla Prei Tom aten Andijvie Paprika “Fresh ”“Fresh-cut” Keepingquality(days) Storage temperature (oC)Storage temperature (oC) Iceberg Leek Tomato Endive Bell pepper
  23. 23. ir. de Heij +31.6.55765772 - AMAP - © 2013 CA Packaging of Vegetables and Fruit
  24. 24. ir. de Heij +31.6.55765772 - AMAP - © 2013 Respiration control = CCP – cut vegetables Optimum atmosphere O2 Days 10 9 8 7 6 5 4 3 2 1 5% 10% 15% 20% Anaerobic Normal “MAP” Perfotec “AMAP” Respiration control = CCP
  25. 25. ir. de Heij +31.6.55765772 - AMAP - © 2013 Respiration control = CCP – Soft Fruit Optimum atmosphere O2 Days 10 9 8 7 6 5 4 3 2 1 5% 10% 15% 20% Anaerobic Normal “MAP” Perfotec “AMAP” Respiration control = CCP
  26. 26. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? H2O CO2 O2 N2 Temperature
  27. 27. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? Time (days) ConcentrationO2,CO2(%) Target CO2 Target O2 CO2 O2 Time (days) O2 Classic MA (MAP) Modern MA (AMAP) CO2 Target CO2 Target O2
  28. 28. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? Time (days) ConcentrationO2,CO2(%) 1. Higher oxygen level 2. Lower oxygen level 1 2 1 2 O2 concentration
  29. 29. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? 1. Open film : high OTR, 2. Closed film : Low OTR 1 2 O2 conc. ConcentrationO2,CO2(%) Time (days)
  30. 30. ir. de Heij +31.6.55765772 - AMAP - © 2013 Background – AMAP what is new? Changing Initial gas-conc. & (C)OTR Simultaneous !
  31. 31. ir. de Heij +31.6.55765772 - AMAP - © 2013 The whole AMAP concept AMAP website Laser with OTR control Produce packed in tailor made laserperforated film RR O2 transmission 1 2 3
  32. 32. ir. de Heij +31.6.55765772 - AMAP - © 2013 How new preservation will change the industry1 - Fast Respiration Meters 1.0 & 2.0 1
  33. 33. ir. de Heij +31.6.55765772 - AMAP - © 2013 1 - Fast Respiration Meters 1.0 & 2.0 • RR on CO2 & O2 • Temperature controlled • Data filtering • Initial gas concentration • Internet connection 1
  34. 34. ir. de Heij +31.6.55765772 - AMAP - © 2013 1 - Fast Respiration Meters 1.0 & 2.0 Respiration rate correlates with: o Snit size o Type of produce o Season o Age of produce o Washing & drying o Mixture o … … 1
  35. 35. ir. de Heij +31.6.55765772 - AMAP - © 2013 1 - Fast Respiration Meters 1.0 & 2.0 (Fruit) 0 200 400 600 800 1000 1200 "RR_O2" "RR_CO2" Watermelon cube 2cm Watermelon wedge Pineapple cube Strawberries decalexed Apple wedge Orange Nevel 1of8th Kiwi halfmoon Melon Cantaloupe cube Melon Honeydew cube Necterine wedge Grapes red destalked Pear wedge Melon mix Mango cube Classic fruit salad
  36. 36. ir. de Heij +31.6.55765772 - AMAP - © 2013 2 - AMAP Website is link between RM & Laser 2
  37. 37. ir. de Heij +31.6.55765772 - AMAP - © 2013 2 - AMAP Website is link between RM & Laser • Full dynamic, validated, model (O2, CO2) • Michaelis-Menten kinetic implemented • Correct Arrhenius equations implemented • Beta ratio & effect of T on (C)OTR of film • Effect of hole size on (C)OTR (validated) • > 4000 records of RR of fresh-convenience • White spot : (C)OTR i.f.o. polymer. 2
  38. 38. ir. de Heij +31.6.55765772 - AMAP - © 2013 Calculated required transmission per pack 2
  39. 39. ir. de Heij +31.6.55765772 - AMAP - © 2013 COTR versus OTR (perfotaties) 3 Adapt the OTR of a unperforated film using a laser mounted on packaging machine
  40. 40. ir. de Heij +31.6.55765772 - AMAP - © 2013 3 - Online laser perforation system 3
  41. 41. ir. de Heij +31.6.55765772 - AMAP - © 2013 3 - Online laser perforation system Automatic OTR Control Change film properties yourselves 3
  42. 42. ir. de Heij +31.6.55765772 - AMAP - © 2013 3 - Online laser perforation system Laser : 30 – 200 um Naald : 100 – 1400 um
  43. 43. ir. de Heij +31.6.55765772 - AMAP - © 2013 How new preservation will change the industry3 - Online laser perforation system „Perforations‟ made without Automatic OTR Control Perforations with Automatic OTR Control „Perforations‟ made by small needles 3
  44. 44. ir. de Heij +31.6.55765772 - AMAP - © 2013 Summary - The whole AMAP concept Laser with OTR control Produce packed in tailor made laserperforated film RR O2 transmission Just do it!1 2 3
  45. 45. ir. de Heij +31.6.55765772 - AMAP - © 2013 Perfotec - Case Studies & Awards Waste was reduced by 50% and significant sales growth Won the 2012 M&S Food Suppliers award for great improvement of retail shelf life and product quality PerfoTec won the 2012 Accenture Innovation Award Blue and Green Tulip
  46. 46. ir. de Heij +31.6.55765772 - AMAP - © 2013 Summary - The whole AMAP concept • http://wdeheij.blogspot.com • Twitter @deheij & @TopTechTalks • Facebook: wouter.deheij • www.top-bv.nl • www.amap-technology.com • www.perfotec.nl • www.toptechnologytalks.nl

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