French - Dutch Food Innovation Seminar 22-oktober-2010

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De lezing die ik over EMAP/AMAP/Perfotec heb gegeven op de Nederlandse ambassade in Parijs op 22 oktober 2010.

Doelstelling was om Franse en Nederlandse partijen en overheden te informeren over het beleid in het land, en om partijen te inspireren.

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French - Dutch Food Innovation Seminar 22-oktober-2010

  1. 1. Wouter de Heij - French-Dutch Seminar - © 2010 "... any business enterprise has two - and only these two - basic functions: marketing and innovation" (Drucker 1954)
  2. 2. Wouter de Heij - French-Dutch Seminar - © 2010 Outline Introduction Respiration Summary
  3. 3. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company • Managing Director & Co-owner of TOP • 22 persons (>25% growth) : BSc / MSc / PhD • 60% (fresh-convenience) food producers, 40% equipment manufacturers (OEMs) • Private business oriented D&I service provider • Start-up’s / JV via Holland Food Ventures • Technology @ industry scale & ‘real’ applications
  4. 4. Wouter de Heij - French-Dutch Seminar - © 2010 TOP – company indicators • A worldwide SME’s partner • Strong focus on corporate R & D & I • Disruptive (technology) innovations • Shelf-life & Quality of fresh-convenience (all natural products, smartness-from-nature)
  5. 5. Wouter de Heij - French-Dutch Seminar - © 2010 TOP – types of services • Food Design • Process Development • Innovation Management
  6. 6. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  7. 7. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  8. 8. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  9. 9. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  10. 10. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  11. 11. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  12. 12. Wouter de Heij - French-Dutch Seminar - © 2010 With Sairem - RF heating @ 1500 kg per hour
  13. 13. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  14. 14. Wouter de Heij - French-Dutch Seminar - © 2010 TOP - Value based knowledge company
  15. 15. Wouter de Heij - French-Dutch Seminar - © 2010 Outline Introduction Respiration Summary
  16. 16. Wouter de Heij - French-Dutch Seminar - © 2010 TOP – Technology platforms • Pascalisation (HPP) 2x industrial scale • PurePulse (PEF) >1200 liter/hr, >40oC • Fresh Convenience : (E)MAP/AMAP • Mild & Quick heating (RF, MW)
  17. 17. Wouter de Heij - French-Dutch Seminar - © 2010 Perfotec : Laser perforation & Automatic OTR Control
  18. 18. Wouter de Heij - French-Dutch Seminar - © 2010 Respiration background of fresh-produce H2O CO2 O2 N2 Temperature
  19. 19. Wouter de Heij - French-Dutch Seminar - © 2010 Oxygen level must be regulated inside packaging
  20. 20. Wouter de Heij - French-Dutch Seminar - © 2010 Design of MAP and EMAP Time (days) ConcentrationO2,CO2(%) Target O2 CO2 O2 Time (days) CO2 conc O2 concentration Classical MA packaging (MAP) Modern EMAP packaging Target CO2
  21. 21. Wouter de Heij - French-Dutch Seminar - © 2010 Advantages of the TOP/PerfoTec System 1. Substantial reduction of costs. 2. Improvement of shelf life + 1-5 days 3. Better product taste. 4. Less waste (sustainable)
  22. 22. Wouter de Heij - French-Dutch Seminar - © 2010 The Best Practice in (E)MAP packaging for Fresh Produce is when the laser perforation process is controlled by the food producer.
  23. 23. Wouter de Heij - French-Dutch Seminar - © 2010 Why at the location of food producers? Because: 1. Respiration of produce changes through the seasons. 2. Film thickness variation. 3. Better integration with NPD process
  24. 24. Wouter de Heij - French-Dutch Seminar - © 2010 Film permeability (OTR) is a Critical Control Point for the Quality. (QACCP)
  25. 25. Wouter de Heij - French-Dutch Seminar - © 2010 Comparison of different solutions: • ‘Perforations’ made without Automatic OTR Control Perforations with Automatic OTR Control ‘Perforations’ made by small needles
  26. 26. Wouter de Heij - French-Dutch Seminar - © 2010 Design of MAP and EMAP • What are the current research questions? - How to choose correct film permeability? - How to decide the amount of perforations? - How to decide the size of the perforations? • Our answer :
  27. 27. Wouter de Heij - French-Dutch Seminar - © 2010 Design of MAP and EMAP - 2010 Fruit Logistica / FreshConex Berlin 2010
  28. 28. Wouter de Heij - French-Dutch Seminar - © 2010 Design of MAP and EMAP - 2010 Respiration rate Mixed Fruit Prep Test 0 2000 4000 6000 8000 10000 12000 14000 16000 09:34:03 09:42:03 09:50:03 09:58:03 10:06:01 10:14:01 10:22:02 10:30:01 10:38:01 10:46:02 10:54:02 11:02:01 11:10:02 11:18:02 11:26:01 11:34:01 11:42:01 11:50:01 11:58:02 12:06:01 12:14:02 12:22:01 12:30:02 12:38:01 12:46:01 12:54:01 13:02:01 13:10:01 13:18:00 13:26:00 Time mlair/kg/24hrs 0 1 2 3 4 5 6 7 8 9 10 TempoC "RR_O2" "RR_CO2" "Temp PT100"
  29. 29. Wouter de Heij - French-Dutch Seminar - © 2010 Free software & database for partners > 1200 records RM > 80 packaging materials > 150 validations studies
  30. 30. Wouter de Heij - French-Dutch Seminar - © 2010 Design of MAP and EMAP - 2010 EMAP
  31. 31. Wouter de Heij - French-Dutch Seminar - © 2010 New development in Q4 2010 (patented) Glued oxygen scavengers to replace gasflushing
  32. 32. Wouter de Heij - French-Dutch Seminar - © 2010 Effect of scavangers (patented) Time (days) ConcentrationO2,CO2(%) 1. Without scavanger 2. With scavanger (no gas flushing) 1 2 O2 concentration
  33. 33. Wouter de Heij - French-Dutch Seminar - © 2010 Outline Introduction Respiration Summary
  34. 34. Wouter de Heij - French-Dutch Seminar - © 2010 Summary of Perfotec-TOP technology
  35. 35. Wouter de Heij - French-Dutch Seminar - © 2010 Summary of Perfotec - TOP technology >> 60 lasers installed > 10 respiration meters installed since 2010 #7 patents worldwide on EMAP/AMAP Software/website: - Effect of temperature on films (validated) - Effect of temperature on respiration (validated) - Effect of hole in film on (C)OTR, beta-ratio, ….
  36. 36. Wouter de Heij - French-Dutch Seminar - © 2010 Summary TOP – The R&D&I SME partner • Application & Implementation (R & D&I) • Pre-launch of products @ 50 – 2000 kg (IFS/BRC) • A combined business – science approach • Sustainable (business) growth (€ + people) • Knowledge is free for partners (open innovation)
  37. 37. Wouter de Heij - French-Dutch Seminar - © 2010 twitter.com/deheij www.top-bv.nl wdeheij.blogspot.com www.slideshare.net/deheij

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