Crude Oil Blending with
SABSE Tank Mixers.
Asphalt/Bitumen Heat
Transfer with BSE Tank Mixer.
Crude Oil Blending with
SABS...
Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philam...
Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philam...
Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philam...
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Side entry mixing_uk99_g_120246

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PLENTY SIDE ENTRY PRESENTATION

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Side entry mixing_uk99_g_120246

  1. 1. Crude Oil Blending with SABSE Tank Mixers. Asphalt/Bitumen Heat Transfer with BSE Tank Mixer. Crude Oil Blending with SABSE Tank Mixers. Fuel Oil Blending with FABSE Tank Mixer. Need image here Biodiesel Blending with FABSE Tank Mixer. The PMSL Edge Over 100 Years of Process and Mechanical Reliability UK99G120246©PhiladelphiaMixingSolutions,Ltd.,2012. Excellence by tradition, optimization by design. PEOPLE PROCESS PRODUCTS PERFORMANCE Petroleum, Refinery, Transportation,and Storage Terminals SIDE ENTRY MIXING TECHNOLOGY
  2. 2. Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com 72 EXPERIENCE LAB RISK AVOIDANCE Computer Modeling CFD Laboratory Testing Over 60 Years Reduce Risk Of Poor Performance THREE POINT SUCCESS TRIANGLE Absolutely With PMSL Crude Oil Blending Asphalt/Bitumen Heat Transfer API 653 Tank Inspection, Repair, Alteration, and Reconstruction - January 1991 Because “Leaks in the tank bottoms are not acceptable.” (API 653 4.4.1) • Proven predictable flow patterns • Extensive use of computational fluid dynamic analysis guarantees performance • Enhanced Tank Farm operations EEMUA Pub. 159:1994 User’s Guide to the Inspection, Maintenance and Repair Aboveground Vertical Cylindrical Steel Storage Tanks Corrosion is a prime cause of deterioration of steel storage tank and accessories. Locating and Evaluating the extent of corrosion is therefore a major reason for inspection. (EEMUA Pub. 159 4.1) • Prevent corrosive products from settling out by effective mixing (taken from “Lessons to be Learned” Kallo Tank Failure) Product Blending for Fuel Quality Effective Mixing 1. Basic Sediment & Water(BS&W) Prevention Provide a focused flow across the tank floor such that the complete floor is “swept” and sedimentation and water is homogenized in the crude oil. By effectively sweeping the floor it will allow for better “water draw” of free water prior to mixing. 2. Blending Mix two or more components to obtain a homogeneous blend in a specific amount of time to defined requirements demands complete bottom-to-top-to-bottom turnover. 3. Homogeneity Maintain homogeneity of refinery finished, intermediate products, or chemical plant feed stocks to ensure uniform specification. This demands completed movement throughout the tank with bottom-to-top-to-bottom turnover, as well as circulation around the tank. This ensures that the media at the bottom, middle, and top is uniform. 4. Temperature Uniformity Aid heat transfer while heating or cooling or to maintain temperature uniformity complete fluid motion where bottom-to-top-to-bottom turnover would normally be required. Positioning of the mixers relative to the heating elements is also important to obtain the desired process results. 5. Crude Oil/Optimization Enhancement/Upgrading This could be enhancement/optimization/ upgrading of different crude oils to achieve a certain specification of Sulphur Content, Density, or Viscosity to satisfy a certain refining recipe. How Does It Work? Standard Mixer Propellers generate wide flow patterns (high shear/slip “Zonal Agitation”) that lack penetration power(thrust). The standard propellers also lack performance energy for solids suspension. “Zonal Mixing” is the only result these types of propellers can hope to achieve. PMSL’s Lancer™ Advanced Pitch Prop produces exceptional penetrating power (focused flow) able to easily reach the far vessel wall while minimizing the widening of the flow pattern (shear). This optimized focus characteristic will achieve efficient and effective mixing through adequate power requirements, correct propeller selection, and mixers positioned as recommended. Superior line of mixers designed specifically for tank storage. Fluid Motion Fluid Motion is key to the successful Basic Sediment & Water(BS&W) Prevention, Blending, homogenization, Temperature Uniformity and Crude Oil optimization - enhancement -upgrading in storage tank applications. The key to fluid motion is the correct propeller. Lancer Props utilize the latest in technology fluid dynamic advancements to produce its high efficiency propeller. This technology and superior design produces a jet stream unmatched in it’s application. Call Your Mixing Expert Why you should talk to PMSL about your tank mixing needs because...
  3. 3. Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com 36 Lancer™ Advanced Pitch Prop Benefits over the Competition Cutlass™ Side-Entry Mixers The key to safe, clean and reliable tank farm mixing operations. An Unparalleled and Unequalled Mixing Technology The PMSL Edge Featured Benefits: • Unequaled Flow, greater than even the Lancer™ Prop (same Ø propeller) • Enhanced Entrainment produces greater mass flow • Higher Velocities means smaller propellers • Lower Power Consumption reducing Plant operating costs (same speed) • Maximum Return on Investment (ROI) of any propeller available Comparison Flow Chart using blade cross sections @ 75% radius and CFD Jensen Plenty Mixing Solutions Limited 29” Ø propeller 40hp 425 rpm 30” Ø propeller 40hp 425 rpm 26” Ø propeller 25hp 425 rpm Using patented propeller technology called “circular rake” (CR) which has been proven via CFD comparisons, particle image velocimetry (PIV) measurements of scale models. BSE Swivel-Angle Mixers for crude oil tanks Design, Reliability & Maintenance: • Electric Motor driven - ExN, Exd, Exe, ATEX approved; TEFC, Explosion Proof, IEEE-841 UL & CSA approved options. • Tooth Belt Transmission, Gates GT3 and Goodyear Eagle PD enclosed in a weatherproof guard - ATEX and OSHA approved. • Sleeve mounted bearings facilitate quicker tank shut-off engagement. • Bearings Deep Groove Ball “grease sealed for life” ISO/B10 rated at 60,000 hours. • Tank shut-off with Safety Valve for “proofing” positive locking of tapers. • Mechanical Seal includes component cartridge, single/double & tandem. • The propeller is designed to create “focused flow,” allowing effective penetration across the tank. • The Swivel-Angle assembly (+/-30 degree sweeping) with Ball Seal designed for zero leaks. • Mixer-to-tank mountings include all API 650, DIN standards and “custom options.” • Capable of being fitted with standard “manual adjustments” or “automatic actuation.” GSE Swivel-Angle Mixers for crude oil tanks Design, Reliability & Maintenance: • Electric Motor driven - ExN, Exd, Exe, ATEX approved; TEFC, Explosion Proof, IEEE-841 UL & CSA approved options. • Gear Reducer does not have to be removed to service the mechanical seal. • Bearings designed for ISO/B10 rated at 100,000 hours. • Tank shut-off with Safety Valve for “proofing” positive locking of tapers. • Mechanical Seal includes component cartridge, single/double & tandem. • The propeller is designed to create “focused flow,” allowing effective penetration across the tank. • The Swivel-Angle assembly (+/-30 degree sweeping) with Ball Seal designed for zero leaks. • Mixer-to-tank mountings include all API 650, DIN standards and “custom options.” • Capable of being fitted with standard “manual adjustments” or “automatic actuation.”
  4. 4. Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com Philadelphia Mixing Solutions, Ltd., PMSL nnn www.philamixers.com 4 5 The PMSL Edge The PMSL Edge BSE Fixed-Angle Mixers for product tanks Design, Reliability & Maintenance: Includes recently upgrated features: • Electric Motor driven ATEX approved. • Tooth Belt transmission, Gates GT3 and Goodyear Eagle PD enclosed in a weatherproof guard - ATEX and OSHA approved. • Sleeve mounted bearings facilitate quicker tank shut-off engagement. • Bearings Deep Groove Ball “grease sealed for life” ISO/B10 rated at 60,000 hours. • Tank shut-off with Safety Valve for “proofing” positive locking of tapers. • Mechanical Seal includes component, cartridge single/double & tandem. • The propeller is designed to create “focused flow” allowing effective penetration across the tank. • The fixed-Angle assembly (+/30 degree sweeping) with Ball Seal designed for zero leaks. • Mixer-to-tank mountings includes all API 650, DIN Standards and “custom options.” Cutlass™ Side-Entry Mixers The key to safe, clean and reliable tank farm mixing operations. GSE Fixed-Angle Mixers for product tanks Design, Reliability & Maintenance: • Electric motor driven - ExN, Exd, Exe, ATEX approved; TEFC , Explosion Proof, IEEE-841 UL & CSA approved options. • Gear Reducer does not have to be removed to service the mechanical seal. • Bearings designed for ISO/B10 rated at 100,000 hours. • Tank shut-off with Safety Valve for “proofing” positive locking of tapers. • Mechanical Seal includes component, cartridge single/double & tandem. • The propeller is designed to create “focused flow” allowing effective penetration across the tank. • Mixer-to-tank mountings includes all API 650, DIN Standards and “custom options.” Mechanical Seal and Tank Shut-off With today’s regulations and end user demands of “no oil on the ground” the mechanical seal and tank shut-off mechanical seal and tank shut-off mechanism must be of the highest quality. Designed into every BSE & GSE tank mixer is a taper-to-taper stainless steel tank shut-off. Every mechanism has a proving safety valve for 100% proof that the tank contents are sealed from the atmosphere and provide 100% security to the mechanics. • Bearings and mechanical seals to be changed out with 100% confidence • Zero leak due to corrosion resistant taper faces Sleeve Mounted Bearing Assemblies Sleeve Mounted Bearing Assemblies facilitate quicker tank shut-off engagement as described in PIP RESM 002 4.1.3. Using all deep grooved ball bearings rated at B10/ISO 60,000 hours minimum, bearings are grease sealed series 6000 Transmission-BSE Two drive belt options are offered • Goodyear Eagle Pd • Gates GT3- Anti-static ATEX approved Both types of belt are widely accepted and used in the oil industry. Enclosed in a spark proof, weatherproof guard that is ATEX and OSHA approved. Transmission-GSE Gearbox designed to AGMA standards and with bearings exceeding B10/ISO 100,000 hour life. The key feature here is the drive sleeve removal such that the mechanical seal can be removed through the arrubus between shaft and gearbox. • Gearbox does not have to be removed for mechanical seal repair. No cranes, no lifting, speedy repairs. Swivel Assembly The swivel assembly facilitates the propeller to be moved +/- 30 degrees thus allowing the complete tank floor to be swept by the focus flow generated by the propeller. The design of the swivel assembly is such that the swivel pins are an interference fit in the mounting cover and bushes are included in the swivel component. The assembly comes with a zero leak swivel ball seal and can be fitted with secondary containment boot.
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