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Tertiary Filter Control System -Pneumatic and Electric

Tertiary Filter Control System -Pneumatic and Electric

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  • 1. INDUSTRIAL CONTROL SYSTEMS, INC. PRESENTS
  • 2. 100% Made in Green America Technology Exclusive License Agreementto manufacture & sell Filter Magic Throughout USA Inventor & Patent Holder for Filter Magic Municipal / Industrial Integrator Instrumentation, Control Manufacturer and SCADA Systems Pneumatic Vane Actuators Established 1980 Established 1973
  • 3. A Filter Magic solution can reduce the cost of installation by as much as 60% NEMA 4X SS NEMA 12 SteelDual Filter Console Dual Filter Console NEMA 4X Polycarbonate Filter Master & Single AS-I Panel
  • 4. Filters 1 & 2 Filters 3 & 4 Plant SCADA System Monitor Only Expandable Ethernet Ethernet Ethernet or by 2x toRemote Control Infinity 120 VAC 120 VAC AS-I Bus Network Dual Filter 4-20 mA Console Level to AS-I Bus Network Filters 3&4 Influent Valve AS-I Bus Network AS-I Bus Network AS-I Bus Network • Actuator Sensor Interface Drain AS-I Bus Network • 2-Wire 16 AWG Valve Unshielded Cable Single Filter • 24 VDC Power Surface Wash AS-I Panels • AI, AO, DI, DO LOH Flow AS-I Bus Network Valve • Supplies power to 2-wire 4-20 mA Instrumentation and Pneumatic Actuator Solenoid Valves Turbidity • Eliminates power in the Effluent AS-I Bus Network Filter Pipe Gallery Valve Filter 1 to Filter 2 AS-I Bus Network• Dual Filter Console Backwash Filter-to-Waste • Primary Flow Devices• AS-I Bus Network Valve Valve • Filter Instrumentation• Single or Dual AS-I Panels • Power & Communications• Valves & Actuators • Interface to Plant SCADA
  • 5. OIT - NEMA 4X Enclosures:NEMA 4X 316 Stainless Steel NEMA 12 Filter Magic Blue Dual, Tri, Quad, Pent & HexFilter Console Configurations Options: Hurricane Hatch Sun Shield Air Conditioning
  • 6. NEMA 4X 15” Flat Panel Touch ScreenHigh Resolution 1024 x 768 Graphics Ethernet Connectivity
  • 7. • Manages two (2) Filters per OIT• Local Automatic, Semi-Automatic & Manual Control• Individual Filter Tuning Parameters• Displays all Filter Status & Alarms• Ethernet Communications between Filter Consoles and to Plant SCADA• Remote Monitoring and Control from Plant SCADA (Optional)
  • 8.  2 Wire 16 AWG Unshielded Cable  Redundant Loop Bus Network  24 VDC Power & Communications  Simple, Robust, Fast & Reliable  AI, AO, DI, DO  Very Low Cost  300 Feet  Immune to Interference  900 Feet with 120VAC Power Supply  IP67 Rating for Short-term Immersion  62 Devices Maximum  Eliminates all power in the Filter Pipe Gallery  Supplies power to 2-wire Instrumentation and Pneumatic Actuator Solenoids 2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable AS-I Bus NetworkAS-I AS-I AI AICard Card Influent Air Backwash Drain Effluent Influent Air Backwash Drain Effluent Scour Scour Instrumentation Filter 1 Filter 2 InstrumentationFlow, Level, LOH Flow, Level, LOH and Turbidity and Turbidity www.as-interface.net
  • 9. AS-I Ethernet Network Controller, AS-I Actuator Switches located inAI Card & Switch located in Filter AS-I Panel in Filter Pipe Gallery Console AS-I Pneumatic Valve Automation located in Filter Pipe Gallery
  • 10. AS-I Switch AS-I Pneumatic Actuator Valve Control Terminal (VCT)
  • 11. • Power and Communications on a single Unshielded 2-Wire 16 AWG Cable!• All of the equipment in the Filter Pipe Gallery including the Pneumatic Actuators are powered by 24 Volts on the AS-I Bus Network thereby eliminating all High Voltage in the Gallery!• The AS-I Bus Network Cable is rated Protection Class up to IP67 for short-term immersion in water. While conduit is normally used to house & protect the cable, it is not required!• No Special Shielding or Layout Configuration is Required – The AS-I Bus Network is completely immune to electrical interference!• Installation & Termination of the AS-I Bus Network is possible by non-skilled staff
  • 12. K-Tork Installation
  • 13. www.ktork.com K-Tork Presentation
  • 14. • LEVEL – Endress-Hauser – Siemens• EFFLUENT FLOW – Rosemont – Foxboro• LOSS OF HEAD – Rosemount – Foxboro• TURBIDITY – Hach
  • 15. JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010) Pierce-Burch WTP – FM Retrofit for 20 Filters
  • 16. • Marshalls all Common Filter System Resources – Air Scour or Surface Wash Control – Back Wash Flow and Pump Control – Located to minimize conduit & wire • Prioritized Fully Automatic Backwash QueueNEMA 4X Polycarbonate Panel – First In First Out (FIFO) – Turbidity, LOH, Time • Date, Time & Password Management • Ethernet Connectivity
  • 17. • Duplex Rotary Screw • Refrigerated TAH Air Dryer Compressors – Smooth Tube Thermal Air Heat – High Efficiency Exchanger – More Air per Kilowatt – Minimum Pressure Drop – Low Cost of Operation – Built-in Moisture Separator – Quiet Operation • 80 Gallon Air Receiver – Automatic Condensate Drain Tank • Coalescing KOR Air Filter• Dual Control Panels – ASME Rated – High Efficiency Oil Removal – Programmable Demand – Pressure Gauge Manager • Air Control – Maintenance Mode – Automatic Condensate Drain – 125 to 160 PSIG• Condensate Management – 34 to 248 CFM – Air Pressure Regulator
  • 18. Complete Installation Specification and Details
  • 19. Complete Engineering ServicesComplete Installation Specification and Details
  • 20. • 2011 – Fort Meade WTP (25 MGD) – Laurel, MD • Plant Upgrade – 6 Existing Filters Retrofitted with FM – Fort Meade WWTP (25 MGD) – Laurel, MD • Plant Upgrade – 6 Existing Filters Retrofitted with FM – Harlingen WTP (20 MGD) – City of Harlingen, TX • Plant Upgrade – 8 Existing Filters Retrofitted with FM• Future – Dixieland WTP (30 MGD) – City of Harlingen, TX • Plant Upgrade – 8 Existing Filters Retrofitted with FM – Cornish Creek WTP (35 MGD) – Newton County, GA • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters – Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters & 12 New Filters under Design – Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM & 20 Existing Filters
  • 21. • 2010 – Zapata WTP ( 8 MGD)– Zapata, TX • New WTP with 4 FM Filters – Cornish Creek WTP (25 MGD) – Newton County, GA • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters – JF Kubala WTP (80 MGD) – City of Arlington, TX • Plant Expansion – 12 Existing FM Filters & 8 New FM Filters• 2001 - 2009 – Valparaiso WTP (30 MGD) – City of Valparaiso, IN • Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters – San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX • Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters – Pierce-Burch WTP (80 MGD) – City of Arlington, TX • Plant Upgrade – 20 Existing Filters Retrofitted with FM – JF Kubala WTP – (50 MGD) City of Arlington, TX • Plant Upgrade – 12 Existing Filters Retrofitted with FM – Danville WTP (10 MGD) – City of Danville, AK • Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter – Camden WTP (12 MGD) – City of Camden, AK • New WTP with 6 FM Filters – Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX • Plant Upgrade – 4 Existing Filters Retrofitted with FM – Alice WTP (8 MGD) – City of Alice, TX • Plant Upgrade – 4 Existing Filters Retrofitted with FM
  • 22. Division 11 – Filter Control System:– Complete Filter Control System Responsibility– New or Retrofit Valves & Actuators– New or Retrofit Filter Instrumentation– Interface to Air Scour, Surface Wash & Backwash Systems– Ethernet Interface to Plant SCADA– Compressed Air System– Complete Three (3) Year Warranty
  • 23. A Filter Magic solution can reduce the cost of installation by as much as 60%• Filter Magic Dual Consoles save as much as $30,000 versus Traditional Consoles• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair of filters versus Traditional monitoring and control Electrical Systems• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of filters versus Traditional Electric Actuators• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per pair of filters by replacing high voltage electrical power supply systems with mechanical compressed air systems• A Filter Magic Pneumatic Solution can save as much as $100,000 per pair of filters or $50,000 per filter
  • 24. A Filter Magic solution can reduce the cost of installation by as much as 60%• Filter Magic is perfect for retrofit solutions or new construction• Filter Magic provides short-term savings during construction and long-term savings over the years due to its simplicity and ease of maintenance• Filter Magic Solutions include a comprehensive three (3) year warranty on the entire Filter Control System including the valves, actuators and instrumentation• Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000 actuations• Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty
  • 25. A Filter Magic solution can reduce thecost of installation by as much as 60%
  • 26. Clean water,it’s what we do….
  • 27. It’s so easy, even a Caveman can do it!
  • 28. INDUSTRIAL CONTROL SYSTEMS, INC. PRESENTS