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Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
Intro Pp Badger Bike Final
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Intro Pp Badger Bike Final

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  • 1. Badger Bike Instructor: Jim Tinjum Lab 320
  • 2. Agenda <ul><li>Problem Statement </li></ul><ul><li>Design Requirements </li></ul><ul><li>Preliminary Designs </li></ul><ul><li>Final Design </li></ul><ul><ul><li>Bike </li></ul></ul><ul><ul><li>Frame </li></ul></ul><ul><ul><li>Box </li></ul></ul><ul><ul><li>Drive Train </li></ul></ul><ul><ul><li>Miscellaneous </li></ul></ul><ul><li>Final Price </li></ul><ul><li>Maintenance </li></ul><ul><li>Safety Requirements </li></ul><ul><li>Conclusion </li></ul><ul><li>Questions </li></ul>
  • 3. Problem Statement <ul><li>Build a device to transport at least 300 pounds of materials and at least a 200 pound driver around campus and up steep hills </li></ul>
  • 4. Requirements <ul><li>Haul a load of at least 500 lbs. </li></ul><ul><li>Trailer with sides of at least 8’’ tall </li></ul><ul><li>Tailgate </li></ul><ul><li>Solid bottom </li></ul><ul><li>Move at a brisk walk </li></ul><ul><li>Travel up hills </li></ul><ul><li>Budget of $3,000.00 </li></ul>
  • 5. Conceptual Design #1 <ul><li>Frame obtained from a salvage yard </li></ul><ul><li>Body looks like golf cart </li></ul><ul><li>Purchase steering w/ racket & pinion style </li></ul><ul><li>Extended feature on bed </li></ul>
  • 6. Conceptual Design #2 <ul><li>Used ATV </li></ul><ul><li>Trailer kit from Menards </li></ul><ul><li>ATV & trailer welded together </li></ul><ul><li>Extended cab w/ an extra axle </li></ul>
  • 7. Conceptual Design #3 <ul><li>Front frame of a mountain bike </li></ul><ul><li>Pedaling & use of engine </li></ul><ul><li>3 side folding down trailer </li></ul><ul><li>Emergency & standard brakes for safety </li></ul>
  • 8. 83 67 47 36 100 Total 81 3 1 2 5 Cost 5 5 4 1 7 Feasibility 7 5 3 2 7 Ability to Obtain Parts 4 6 4 2 10 Time Factor 10 8 6 3 12 Uniqueness 10 7 7 5 12 Appearance 12 10 6 7 12 Environmentally Friendly 12 10 7 8 15 Safety 16 13 9 6 20 Customer Appeal Final Design Bike ATV Golf Cart Max Point Value Criteria
  • 9. Tailgate Pivot Wheels Initial Frame Box & Box Frame Drive Train Bike
  • 10. Bike <ul><li>EZ-3SX Recumbent Bicycle </li></ul><ul><li>Discount at Budget Bicycle </li></ul><ul><li>Steel frame easier for welding </li></ul>
  • 11. Frame <ul><li>Steel over Aluminum </li></ul><ul><li>Purpose to hold motor, battery, drive train, & attach bike </li></ul><ul><li>Dimensions are 2x4x1 </li></ul>4' 1' 0.83' 2'
  • 12. Box & Box Frame <ul><li>Box </li></ul><ul><ul><li>Built out of aluminum sheets </li></ul></ul><ul><ul><li>Dimensions 5x3.16x1.16 </li></ul></ul><ul><ul><li>Riveted to Frame </li></ul></ul><ul><ul><li>Sealed with silicon caulking </li></ul></ul><ul><li>Box Frame </li></ul><ul><ul><li>Built out of Aluminum </li></ul></ul><ul><ul><li>Dimensions 5x3.16 </li></ul></ul>45 degree triangles 5' 3.16' 1.16' 1.16' 1.16' 1.08'
  • 13. Tailgate <ul><li>Tailgate allows for driver to load/unload greenhouse equipment </li></ul><ul><li>Dimensions 3.16x1.16 feet </li></ul><ul><li>Most important is fabrication of hinges </li></ul>1.16' 11'' 11'' 12'' 3.16' Rod
  • 14. Drive Train <ul><li>Engine used to get up hills </li></ul><ul><li>Chain & Gear set up </li></ul><ul><ul><li>Clutch Bearing and Sprocket </li></ul></ul>Clutch Bearing Sprocket
  • 15. Drive Train <ul><li>Horsepower </li></ul>
  • 16. Drive Train <ul><li>RPM </li></ul>
  • 17. Final Price List $2,100.00 Grand Total $550.00 Miscellaneous $200.00 Steel Tubing $250.00 Pillow Bearings $300.00 Aluminum Sheeting $350.00 Motor $450.00 EZ-3Sx Recumbent Tricycle
  • 18. Maintenance <ul><li>Regular bike upkeep </li></ul><ul><ul><li>Bearings </li></ul></ul><ul><ul><li>Brake Pads </li></ul></ul><ul><ul><li>Chains </li></ul></ul><ul><ul><li>Tire Pressure </li></ul></ul><ul><li>Engine </li></ul><ul><ul><li>Batteries </li></ul></ul>
  • 19. <ul><li>Operation </li></ul><ul><ul><li>Tire pressure </li></ul></ul><ul><ul><li>Oil gears </li></ul></ul><ul><ul><li>Able to turn motor on/off at will </li></ul></ul><ul><li>Riding </li></ul><ul><ul><li>Use proper signals </li></ul></ul><ul><ul><li>Don’t take sharp corners </li></ul></ul><ul><li>Loading </li></ul><ul><ul><li>Must not exceed X lbs </li></ul></ul><ul><li>Unloading </li></ul><ul><ul><li>Open tailgate slowly </li></ul></ul><ul><li>Storing </li></ul><ul><ul><li>Store indoors </li></ul></ul>Safety
  • 20. Conclusion <ul><li>Designed to transport a 200 pound driver and --- pounds of equipment </li></ul><ul><li>Large enough trailer to fit necessary equipment </li></ul><ul><li>Tailgate for easy access to equipment </li></ul><ul><li>Motor: Moves at 8 ft/sec (Brisk Walk) </li></ul>
  • 21.  

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