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G 19 Activities
 

G 19 Activities

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Here is an overview of the various SAE International G-19 activities for standards development addressing the electronics counterfeiting issue.

Here is an overview of the various SAE International G-19 activities for standards development addressing the electronics counterfeiting issue.

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    G 19 Activities G 19 Activities Presentation Transcript

    • Counterfeit EEE Parts Risk Mitigation G-19 Activities June 22nd, 2010
    • Introduction • G-19 Activities • Overview of AS5553 • AS6081 • Distributor Process Rating Committee • Test & Inspection Matrix Committee • Organizations Adopting Policies to Address Threat 2 HONEYWELL Version 4
    • G-19 Supplier Certification Standards 3. Test Laboratories 2. Distributors ASxxxx AS6081 1. Buyers AS5553 3 3 HONEYWELL Version 4
    • SAE G-19 Document Roadmap, June 2010 DISTRIBUTOR USER TEST SERVICE ARPXXX1, Distributor Risk Mitigation Methodology (Worksheet and User Guide) (Dan Dimase, Subcommittee Chairman) AS5553, Counterfeit Electronic Parts; Avoidance, Detection, Mitigation, and Disposition (Requires eventual revision) ASXXX2 or ARPXXX2, AS5553 Compliance Standard or Guide (includes Audit Checklist) (Greg Worthington, Subcommittee AS6081, Counterfeit Electronic Chairman) ASXXX3, Authentication Testing of Parts Avoidance – Distributors Electronic Parts – Test Services (Drafted, ready for G-19 Review) (Documentation, Visual, NDE, DPA, (Brian Hughitt, Subcommittee Electrical, Other) Chairman) ASXXX4 or ARPXXX4, ASXXX3 ASXXX5 or ARPXXX5, AS6081 Authentication Testing Compliance Compliance Standard or Guide Standard or Guide (includes Audit Checklist) (includes Audit Checklist)
    • SAE AS5553 Requirements Counterfeit Parts Control Plan Parts Availability Verification Purchasing of Purchased Product Purchasing Reporting Information In Process Material Appendixes Investigation Control for Guidance 5 HONEYWELL Version 4
    • SAE AS5553 Implementation Counterfeit Parts Control Plan: … The organization shall develop and implement a counterfeit electronic parts control plan that documents its processes used for risk mitigation, disposition, and reporting of counterfeit parts… 6 HONEYWELL Version 4
    • SAE AS5553 Implementation Counterfeit Parts Control Plan: Parts Availability … The process shall maximize availability of authentic, originally designed … parts throughout the product’s life cycle, including management of part obsolescence… Requirements 7 HONEYWELL Version 4
    • SAE AS5553 Implementation Counterfeit Parts Control Plan: Purchasing Process • Determine risk of receiving counterfeit part… • Actions may include surveys, audits, review… Source of • Specify a preference to procure directly from OCMs… Supply • Maintain a register of approved suppliers • Guidance on source selection and approval process Approved • Assure sources of supply are maintaining processes for counterfeit risk mitigation Suppliers • Mitigate the risks of procuring counterfeit parts from sources other than OCMs… • Specify supply chain traceability to the OCM… Risk • Specify flow down of applicable requirements to contractors and sub-contractors… Mitigation Requirements 8 HONEYWELL Version 4
    • SAE AS5553 Implementation Counterfeit Parts Control Plan: Purchasing Information & Verification …This documented process shall specify contract/purchase order quality requirements … …The documented process shall assure detection of counterfeit parts prior to formal product acceptance… Requirements 9 HONEYWELL Version 4
    • SAE AS5553 Implementation Counterfeit Parts Control Plan: In Process Investigation Shall address the detection, verification, and control of … counterfeit parts. Material Control Shall control … nonconforming parts Shall control counterfeit parts to from entering supply chain preclude their use … Reporting Shall assure that all occurrences of counterfeit parts are reported… 10 Requirements HONEYWELL Version 4
    • SAE AS5553 Implementation Example Procurement Clause …The seller shall establish and implement test and inspection activities necessary to assure the authenticity … Solutions 11 HONEYWELL Version 4
    • SAE AS6081 Requirements Quality Management System Counterfeit Parts Control Plan Parts Availability Verification of Purchasing Purchased Product Purchasing Reporting Information Appendixes In Process Material with Investigation Control Requirements & Guidance 12 HONEYWELL Version 4
    • SAE AS6081 Requirements QMS & Counterfeit Parts Control Plan: …The organization shall develop and implement a quality management system (e.g, ISO 9001, SAE AS9120 … … The organization shall develop and implement a counterfeit electronic parts control plan that documents its processes used for risk mitigation, disposition, and reporting of counterfeit parts… 13 HONEYWELL Version 4
    • SAE AS6081 Requirements Counterfeit Parts Control Plan: Purchasing Information & Supply Chain Traceability … The process shall specify contract/purchase order quality requirements … including the flow down of applicable requirements of this document … …The documented processes shall require … traceability to the OCM… If…unavailable, the customer shall be notified… Requirements 14 HONEYWELL Version 4
    • SAE AS6081 Requirements Counterfeit Parts Control Plan: Verification of Purchased Product …The documented processes shall specify test and inspection methods for the detection of counterfeit parts…Results of each inspection and test performed shall be documented, retained, and traceable to product information … Requirements 15 HONEYWELL Version 4
    • Distributor Process Rating Origin and Evolution of the Rating Scheme • Government agencies and prime contractors all have their own IDs & brokers they prefer. • MDA & NASA poll government agencies and prime contractors on their Independent Distributor ASL. • MDA & NASA concerned with the lack of information about the IDs and brokers. • MDA creates assessment form. • MDA-QS starts site visits. • NASA/JPL assist in the visits through JAPC audits. 16 HONEYWELL Version 4
    • Framework of Distributor Process Rating Key Characteristics Quality System & Quality Processes General Parts Company Availability Information Material Handling, Corrective & Inspection, Preventative Training & Action Certification Supplier Non- Document Qualification & Conforming Control & Purchasing Material Record Process Control Retention 17 HONEYWELL Version 4
    • Test & Inspection Matrix Committee Scope/Charter Statement To develop an inspection/test matrix plan for EEE commodities to detect suspect … counterfeit parts. The matrix will include recommended testing … The plan will provide guidance on evaluating risk… and recommended sampling plans… Create Industry Consensus on Test & Inspection 18 HONEYWELL Version 4
    • SAE G-19A Sub-Committee Members Representation from Gov’t, Aerospace, Military, & Commercial US Government Members … Industry Members … • DCMA • 3M • Defense Logistics Agency, DSCC • Boeing • MDA • General Dynamics • NASA/JPL • Honeywell • Navy-Crane • L-3 Communications • NSWC Crane • Lockheed Martin • SUBMEPP • PerkinElmer • Tinker Air Force • Plexus • US Army - AMRDEC • Raytheon Participating Industry Association … • Independent Distributors of Electronics Association (IDEA) Participating Test Laboratories … • Center for Advanced Life Cycle Engineering (CALCE) • Evans Analytical Group • Hi-Reliability Microelectronics • Integra Technologies • Premier Semiconductor Services • Process Sciences • Silicon Cert Laboratories • White Horse International 19 HONEYWELL Version 4
    • Test & Inspection Sub-Group Activity Electrical External & Visual Misc. Inspection Optical/SEM SAM FTIR/DSC/TMA XRF & X-Ray Decapsulation /DPA Many Additional SME’s Participate in Sub-Groups 20 HONEYWELL Version 4
    • SAE G-19 Test & Inspection Matrix Subcommittee Standardize Test & Inspection Requirements Across Industry Test Matrix – testing performed by certified Type of test laboratories (Asxxxx) Part Testing Risk Based Recommendations Tier Testing Sampling Application Part Supplier Technique Plan System intended to create standardized testing methodology throughout industry 21 HONEYWELL Version 4
    • Recommended Risk Decision Tree Risk of Risk of Supplier Application Other Risk of Identified Part Risks Recommendation 22 HONEYWELL Version 4
    • Testing Level Based on Risk Level 0 •External Visual Inspection •Marking permanency •Internal Die De-cap and inspection •Optional: (X-RAY, XRF, Hermeticity, SAM, Solderability & others...) Level 1 •25C limited DC testing at room temp •(Device pin DC characteristics) Level 2 •DC parametric testing at 2 room temp •(Selected key DC datasheet parameters) Level 3 •DC parametric testing & functionality at room temp •(Key DC datasheet parameters & basic device functionality) Level 4 •DC parametric testing & AC parameters at room temp •(Key DC & AC datasheet parameters including device functionality) 23 HONEYWELL Version 4
    • Recommended Sampling Plan Tier Level of Accepted Risk Level of Acceptable Confidence Reject Required Criteria Recommendation 24 HONEYWELL Version 4
    • SAE G-19 Organization Chart 25 HONEYWELL Version 4
    • Counterfeit Parts Control Plan Organizations Adopting Policies: • NASA Policy Directive 8730.2C • MDA Policy Memo and PMAP • DOD adopts AS5553 August 2009 • Other companies with plans: • BAE Systems • Orbital Sciences Corp. • Lockheed Martin • Honeywell • Ball Aerospace Flow Down will Invoke Requirements 26 HONEYWELL Version 4
    • Summary • Understand G-19 Activities • Understand the AS5553 for Buyers and the AS6081 for Distributors • Awareness of G-19 Future Developments • Understand trend of organizations adopting standards and invoking requirements 27 HONEYWELL Version 4
    • Thank you for your time! Questions? Dan DiMase Counterfeit Parts Control Specialist Daniel.DiMase@Honeywell.com Philip Montag Director of Business Quality Services Philip.Montag@Honeywell.com 28 HONEYWELL Version 4