SysML to Discrete-event Simulation to Analyze Electronic Assembly Systems

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Presentation at the 2nd International Workshop on Model-driven Approaches for Simulation Engineering

(held within the SCS/IEEE Symposium on Theory of Modeling and Simulation part of SpringSim 2012)

Please see: http://www.sel.uniroma2.it/mod4sim12/ for further details

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SysML to Discrete-event Simulation to Analyze Electronic Assembly Systems

  1. 1. SysML to Discrete-event Simulation to Analyze Electronic Assembly SystemsOla Batarseh 3/25/2012Leon McGinnisKeck Factory LabGeorgia Tech 2nd International Workshop on Model-driven Approaches for Simulation Engineering Disallow Copying
  2. 2. AbstractModel Driven Architecture paradigm from software engineering SysML models based on Simulation Models domain specific Automatically manufacturing Translated system language Cost/time of manufacturing simulation Flexibility/adabtability in managing manufacturing systems Improve design and analysis of manufacturing systems Central repository for system specifications shared by all stakeholders Disallow Copying
  3. 3. Outline• Methodology• Tools Involved in the Technology• Steps to Employ the Technology• Electronic Assembly DSL• Analysis DSL• SysML Transformation into Arena• Conclusions and Future Work Disallow Copying
  4. 4. Methodology M3 (Meta-metamodel) MOF Conform to Conform to Metamodel A ATL Metamodel B Electronic Assembly semantics in Mapping Rules Arena discrete-event M2 (Metamodel) a SysML profile simulation models Execute Conform to SysML Arena Target User Analysis M1 (Model) Source User Model Transformation ModelModel Transformation Concepts from SysML to Arena™ Disallow Copying
  5. 5. Tools involved SysML Meta-ModelSysML User (Accessed from EMF Registry) Model SysML XMI File Arena XMI File Arena Meta-Model ATL Script ATL Script Access (Built in Ecore) Database Arena User Model Disallow Copying
  6. 6. Steps of Transforming Process Disallow Copying
  7. 7. Electronic Assembly DSL in SysML• Bill of Material: composed of manufacturing parts (as Blocks) connected together using composition relationship that represents the number of sub-components in a part. ▫ Block Definitions Diagrams in SysML (BDD) FinalProduct Part BOMLink Attributes: Attributes: Attributes: • maxWIP • quantity • interarrivalTime • mrpLeadTime • maxWIP • processPlan • productionSchedule • mrpLeadTime • processPlan Disallow Copying
  8. 8. Electronic Assembly DSL in SysML cont.• Final products could have monthly (18 months) or weekly (78 weeks) production schedules. Moreover, the user can include the fiscal days per month in the model. ProductionSchedule FiscaldaysPerMonth MonthlyPS WeeklyPS Attributes: • Month01 • Month02 . Attributes: Attributes: . • Month01 • Week01 • Month18 • Month02 • Week02 . . . . • Month18 • Week78 Disallow Copying
  9. 9. Electronic Assembly DSL in SysML cont.• Example: ▫ Production Schedules MagicDraw Customized Menu for Production Schedules Monthly Fiscal Days Production Per Month Schedule Disallow Copying
  10. 10. Electronic Assembly DSL in SysML cont.• Example: ▫ Bill of Material MagicDraw Final Product: has a process plan and production schedule or inter-arrival time Parts: each has a process plan Customized Menu for BOM Composition relationship for BOM links with quantity as its attribute Disallow Copying
  11. 11. Electronic Assembly DSL in SysML cont. • Process Plan: composed of manufacturing processes (as CallBehaviorActions) connected by routings. ▫ Activity Diagrams in SysML (ACT)OfflineProcess AssemblyProcess TroubleshootingProcess ReworkProcessAttributes: Attributes: Attributes: Attributes:• processTime • batchSize • processTime • batchSize • processTime • processTime • humanResources • humanResources • dryTime • dryTime Disallow Copying
  12. 12. Electronic Assembly DSL in SysML cont.InspectionProcess TestProcess MultiCycleProcess CustomProcessAttributes: Attributes:• batchSize • batchSize All possible attributes of:• processTime Attributes: • isAutomated • Offline• humanResources • cycles • yieldRate • Assembly•yieldRate • failFreeCycles • setupTime • Rework • batchSize • processTime • Troubleshoot • yieldRate • teardownTime • Inspection • setupTime • humanResources • Test • processTime • machineResources • teardownTime • humanResources • machineResources • dryTime Disallow Copying
  13. 13. Electronic Assembly DSL in SysML cont.• Processes are connected using routings (as Object Flows) and each have pins (one input pin and one pass output pin and/or one fail output pin). Routing Pass / Fail Output Pins Attributes: Decision Node • batchSize • routingTime • routingResources • routingProbability For multiple possible routings. Disallow Copying
  14. 14. Electronic Assembly DSL in SysML cont.• Example: ▫ Process Plan (Color Coded based on Process Type) MagicDraw Decision Nodes for multiple routing Routing Processes connected using routingsCustomized Menu for Process Plan Disallow Copying
  15. 15. Electronic Assembly DSL in SysML cont.• Resources: they could be a single or a group of human resources or machines. They are defined as Blocks. ▫ Block Definitions Diagrams in SysML (BDD) Human Resources Machines Part Attributes Single:Attributes Single: • capacity• capacity• schedule Attributes Group: Attributes Group: • groupElements • groupElements Disallow Copying
  16. 16. Electronic Assembly DSL in SysML cont.• Example: ▫ Resources: (Color Coded based on type) MagicDrawCustomized Menu for Resources Disallow Copying
  17. 17. Analysis DSL in SysML for DES• A separate Analysis Profile is provided to enter the simulation parameters using one Block as follows: MagicDrawSimulation Parameters Customized Menu for Simulation Parameters Attributes Single: • Number of Replications • Warm up Period •Replication Length •Base Time Units Disallow Copying
  18. 18. Transformations UML®/OMG SysML XML definitions for definitions. ARENA®. ARENA® metamodelUML® metamodel (.ecore) (.url) 2 1 Defined EMF in Ecore Registry Eclipse™ ATL Eclipse Model-to-Model Transformation™ project ATL Transformation Engine ATL translation 3 (.atl)Writtenin ATL ATL translation code based on the manufacturing DSL. Disallow Copying
  19. 19. ARENA® metamodel• Example: Entity Disallow Copying
  20. 20. Transformation Script Matched Rule: manufacturingParttoEntity Called Rule: toProcessPlanmodule ATLTransformation ;create OUT: Arena from IN: uml; Matched Rule: manufacturingParttoEntityrule manufacturingParttoEntity { Checks if Block is stereotyped from as FinalProduct or Part to dt: uml!Class ( translate it into an Entity in(not dt.getAppliedStereotype Arena(ElectronicAssemblyProfile ::FinalProduct).oclIsUndefined())or(not dt.getAppliedStereotype(ElectronicAssemblyProfile ::Part).oclIsUndefined ())) to out: Arena!"BasicProcess_x007C_Entity" ( SerialNumber <- dt.name.hashCode().toString(), ModelLevelID <- 1, X <- 0, Y <- 0, UserDescription <- , Name <- dt.name, ReportStatistics <- Yes, Other <- 0.0, InitTranCost <- 0.0, Called Rule: Waiting <- 0.0, toProcessPlan Holding_x0020_Cost <- 0.0, Checks the processes and InitNVACost <- 0.0, InitVACost <- 0.0, translates them into Arena as Picture <- Picture.Report) appropiate do {thisModule.toProcessPlan (dt); }} Disallow Copying
  21. 21. DSL Process and Impact Disallow Copying
  22. 22. Conclusions• Ability to create SysML models using manufacturing semantics.• Provide a central repository of manufacturing systems specifications to all stakeholders.• Automatically translate SysML models into discrete- event simulation in Arena which reduces the time of building simulation models in order-of-magnitude. Disallow Copying
  23. 23. Future Opportunities with this Technology• Extend this technology to different application domains.• Possibility of translating SysML models into multiple simulation tools simultaneously (i.e., Arena, AnyLogic, etc.) and to different analysis models (i.e., discrete-event simulation, optimization, etc. )• Productize this approach to make it available for different companies to analyze their manufacturing systems. Disallow Copying
  24. 24. THANK YOU! Disallow Copying

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