Integrated mixed msw treatment By NPB Technology

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Integrated mixed msw treatment By NPB Technology

  1. 1. WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 1 Integrated Mixed MSW Treatment Versatile Biotechnology for Efficient Resource Recovery with “0% LandfillApproach” INNOVATIVE ECO-CARE PVT LTD A-103, SAGUNPLAZA, JUDGES BUNGLOW ROAD, VASTRAPUR, AHMEDABAD –380 015 (INDIA) PH & FAX: +91 79 4003 8576 Mobile: +91-9898098576 E-MAIL: vipul@npbiologics.com , innoecocare@gmail.com
  2. 2. WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 2 INNOVATIVE ECO-CARE PVT LTD is a Technology & Solution provider using New Age Platform of Mixed Microbial Technology An INNOVATIVE Initiative to conserve NATURE in its original form & To maintain‘Ecological Balance’ CORPORATE - OVERVIEW
  3. 3. WASTE TO ENERGY IECPL - INDIA 3 Nature Power Balance Technology NPB Technology is Mixed Microbial Technology for Rapid Ecological Balance
  4. 4. WASTE TO ENERGY IECPL - INDIA 4 • Agriculture – Organic, Hi-Tech & Saline • Municipal Waste Management – Solid & Sewage • Animal Nutrition – Milk Enhancement & Hormonal Balance • Poultry – Bio-Security & sustainability • Waste Land Remediation Current Market Segments
  5. 5. WASTE TO ENERGY IECPL - INDIA 5 • Liquid Fuels – From Sewage & Solid Waste, from Plastic Waste • Pond Cleaning – For improved hygienic level and potability • Industrial Waste Management – Solid, Effluent & Hazardous • Human Applications - Immunity Booster, Digestive Aid, Metabolic Corrector etc • Sanitary Applications – Hair Cleanser, Floor Cleanser, Anti- Dandruff etc • Organic Seed Bank – For preservation of conventional grains with better nutrition Future Market Segments
  6. 6. WASTE TO ENERGY IECPL - INDIA 6 • AhmedabadMunicipal Corporation 2000 TPD (1500 TPD Old Waste + 500 TPD Fresh Waste) 15 MW • Municipal Corporation of Greater Mumbai – Phase-I 600 TPD (450 TPD Old Waste + 150 TPD Fresh Waste) • Municipal Corporation of Greater Mumbai – Phase-II (450 TPD Old Waste + 150 TPD Fresh Waste) X 5 Nos = 40 MW • Kalyan Dombivli Municipal Corporation 650 TPD Fresh Waste Project • Kalyan Dombivli Municipal Corporation 300 TPD Old Waste for Solid Fuel & Compost • Government of Nepal 300 TPD X 7 Nos = 40 MW Power Generation • Jindal Urban Infrastructure Ltd, New Delhi 300 TPD X 2 Nos for Solid Fuel & Compost Currently Working With…
  7. 7. WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 7 SolutionKey Remarks : • Technology Developed after 10 years of meticulous research & numerous field trials • 2000 - Being used for Farm Yard Manure (FYM) • 2007 – Municipal Solid Waste for Compost • 2012 - 100% Disposal solution of Municipal Solid Waste (MSW) with Energy Generation through multiple product options NPB Technology for W-To-E
  8. 8. WASTE TO ENERGY IECPL - INDIA 8 • Our Culture Renerzyme initiates Rapid & Controlled Decomposition of Food Waste to Stable forms – Amino acids, Humus etc • Utilization of Free Moisture for faster Microbial growth • Rapid Microbial growth increases Temperature – More than 70 degrees in 4-6 days • Higher temperature removes moisture & stickiness • In less than 2 weeks MSW becomes free-flow for further processing with Higher Segregation Efficiency NPB Technology for W-To-E
  9. 9. WASTE TO ENERGY IECPL - INDIA SALIENT FEATURES OF NPB TREATMENT… 9 • A unique proprietary co-culturing fermentation process by GRAS (Generally Recommended As Safe, WHO) microbes • Employs UNIQUE Bio-Drying process to reduce energy consumption • Odour & fly control in less than 2 hours from application • No segregation of non-biodegradable prior to processing • No leachate generation, no GHG. Hence, higher yield up to 60% • Process time is 2 - 4 weeks • Same process can produce Bio-Feed Stock for biogas, compost & Briquette / Palette. It enhances yield of Vermicomposting also. NPB Technology for W-To-E
  10. 10. WASTE TO ENERGY IECPL - INDIA Temperature gradient OF NPB Treatment… 10 0 10 20 30 40 50 60 70 80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Temp, Deg Cent Days Turning days NPB Technology for W-To-E
  11. 11. WASTE TO ENERGY IECPL - INDIA pH gradient OF NPB Treatment… 11 pH Days 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NPB Technology for W-To-E
  12. 12. WASTE TO ENERGY IECPL - INDIA Moisture gradient OF NPB Treatment… 12 Moisture % Days 0 10 20 30 40 50 60 70 1 2 3 4 5 6 7 8 CASE-1 CASE-2 NPB Technology for W-To-E
  13. 13. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 13 MAKING A BED For capacities more than 300 TPD, we provide Mechanized TreatmentStation
  14. 14. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 14 DILUTING Renerzyme CULTURE WITH WATER
  15. 15. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 15 SPRINKLING LIQUID CULTURE
  16. 16. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 16 MIXING OF MSW
  17. 17. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 17 MAKING A HEAP OF 10’-12’HEIGHT
  18. 18. WASTE TO ENERGY IECPL - INDIA NPB TRETMENT STAGES… 18 CHANGE OF COLOUR IN 3 DAYS LEFT – CONTROL RIGHT- NPB
  19. 19. WASTE TO ENERGY IECPL - INDIA 19 TROMMEL SCHEMATIC TROMMEL – INSIDE VIEW NPB TRETMENT STAGES… PASSING TREATED MSW TO TROMMEL FOR SEGREGATION OF COMPOST & NON-BIO DEGRADABLES
  20. 20. WASTE TO ENERGY IECPL - INDIA 20 NPB TRETMENT STAGES… COMPOST MIXED REFUSED COMPOST & NON-BIO DEGRADABLES SEPARATED & AVAILABLE FOR FURTHER USAGE
  21. 21. WASTE TO ENERGY IECPL - INDIA 21 NPB TRETMENT STAGES… METALS RDF MIXED REFUSED MIXED REFUSED FOR ONWARD RECYCLING & USAGE PLASTICS Inert
  22. 22. WASTE TO ENERGY IECPL - INDIA 22 Resource Recovery for Energy AVERAGEMSWCOMPOSITION BEFORE&AFTER NPB TREATMENT SR. NO. PARTICULARS INITIAL % INMSW USABLE MASS FOR GASIFICATION % CONVERSIONTHROUGH GASIFICATION AFTER TREATMENT % INTREATED MASS GAS LIQUID * SOLID TOTAL 1 ORGANICMASS 40 40 57.14 56.00 - 1.14 57.14 2 NONRECYCLABLE PLASTIC 7 7 10.00 3.00 6.00 1.00 10.00 3 RECYCLABLE PLASTIC 3 3 4.29 1.63 2.57 0.09 4.29 4 METAL 0.5 - 5 GLASS 0.5 - 6 INERT 9 7 MOISTURE 40 20 28.57 TOTAL 100.00 70.00 100 60.63 8.57 2.23 71.43 * = It is considered for ‘Plastics-To-LiquidFuel’ project.
  23. 23. WASTE TO ENERGY IECPL - INDIA 23 NPB TRETMENT STAGES… Biomass Briquette GCV : 3000+ MIXED REFUSED MIXED REFUSED FOR ONWARD RECYCLING & USAGE Mixed RefusedBriquette GCV : 4000+
  24. 24. WASTE TO ENERGY IECPL - INDIA 24 NPB TRETMENT STAGES… ENERGYTHROUGH PYROLYSIS / GASIFICATION RECYCLING PLASTIC PLASTIC WASTE CAN BE FURTHER UTILISED FOR RECYCLING OR ENERGYGENERATION BY PROVEN TECHNOLOGIES Liquid Fuels
  25. 25. WASTE TO ENERGY IECPL - INDIA 25 ENERGY THROUGH PYROLYSIS POWER GENERATION THROUGH GAS ENGINEFOR HEAT TRANSFER GASSIFIER CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT PRODUCERGAS @1400 K.Cal/Cu.Mtr
  26. 26. WASTE TO ENERGY IECPL - INDIA 26 HOW MUCH WASTE-TO-ENERGY THROUGH PYROLYSIS? GASSIFIER CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT 1 MW OF POWER 50 MT MSW WITH 35-40% ORGANIC & 10% MIXED PLASTICS
  27. 27. WASTE TO ENERGY IECPL - INDIA 27 GASSIFIER - SCHEMATIC
  28. 28. WASTE TO ENERGY IECPL - INDIA 28 GASSIFIER - PHOTOGRAPH
  29. 29. WASTE TO ENERGY IECPL - INDIA 29 Mixed Plastics to Liquid Fuels Liquid Fuels – Can be used for Heat Transfer& Automotive usage Thermal De-Polymerization CLEANED PLASTICS FROM NPB TREATMENT Catalytic Conversion
  30. 30. WASTE TO ENERGY IECPL - INDIA 30 Resource Recovery for Construction Materials AVERAGEINERTCOMPOSITION BEFORE&AFTER NPB TREATMENT SR. NO. PARTICULARS INITIAL % INMSW USABLE MASS FOR BLOCKS & BRICKS % CONVERSION AFTER TREATMENT % INTREATED MASS SOLID TOTAL 1 ORGANIC MASS 40 2 NONRECYCLABLE PLASTIC 7 3 RECYCLABLE PLASTIC 3 4 METAL 0.5 - 5 GLASS 0.5 - 6 INERT 9 9 9 9 7 MOISTURE 40 20 28.57 20 20 TOTAL 100.00 70.00 100 29 100
  31. 31. WASTE TO ENERGY IECPL - INDIA 31 Concrete Blocks & Bricks for Construction Concrete Blocks From Stones & sand CLEAN Inert Recovery Inert Segregation through Proprietary Technology Clay Bricks Pathogen- Free Clay for Nurseries & Farms
  32. 32. WASTE TO ENERGY IECPL - INDIA NPB COMPOST SPECIFICATIONS 32 • MOISTURE % 15.0-25.0 • COLOUR DARKBROWN/ BLACK • ODOUR ABSENCE OF FOUL ODOUR • PARTICLE SIZE 90%min THRU 4.0MMSIEVE • BULK DENSITY (g/cc) 0.7 - 0.9 • TOTAL ORGANICCARBON 12.0 • TOTAL NITROGEN 0.5 • TOTAL PHOSPHORUS 0.5 • TOTAL POTASH 1.0 • C:N RATIO LESS THAN 20:1 • pH 6.5 – 7.5 • CONDUCTIVITY (NMT dsm-1 ) Max 4.0 • ADDITIONLLYPATOGENS & HEAVY METALS SHOULD ALSO BE CONTROLLED
  33. 33. WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 33 CULTURE SPRAYING MATERIAL BALANCE IN MSW BY NPB TREATMENT NO. PARTICULARS PRE-TREATMENT QUANTITY POST-TREATMENT QUANTITY KG / % KG % 1 ORGANIC MATTER 40 40 50 2 MIXED PLASTIC 10 10 12.5 3 INERT 10 10 12.5 4 MOISTURE 40 20 25 TOTAL 100 80 100 HYDRAULIC TROLLEY- INFEED INCLINED CONVEYOR - 1 CULTURE – MIXER 20-22 FEET LONG WATER SPRAYING INCLINED CONVEYOR - 1 HYDRAULIC TROLLEY- OUTFEED TRACTOR FOR FIELD TRANSFER OF TREATED MSW FIELD FOR WINDROW FORMATION WINDROW : 12 NOS. 1 NO. FOR 1 DAY TREATED WASTE MSW INPUT FROM SOURCE IN VEHICLES CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA Email : vipul@npbiologics.com / kinjal@npbiologics.com
  34. 34. WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 34CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA Email : vipul@npbiologics.com / kinjal@npbiologics.com NON-FERROUS NO. OUTPUT MATERIAL % 1 BRIQUETTES 50-60 2 MIXED PLASTIC 10-12 3 METAL (FERROUS) 3-5 4 NON-FERROUS 1-2 5 INERT (DIRT/GLASS/ETC.) 8-10 6 MISC. MATERIAL 8-10 NO. INPUT MATERIAL KGS. 1 MIXED TREATED MSW 10,000 (10 TPH) WINDROW AFTER NPB TREATMENT OF 10-12 DAYS TRACTOR FOR TREATED MSW TO PROCESSING AREA INFEED HOPPER TROMMEL : 20 MM BC BELT CONVEYOR (BC) BC OPERATING PLATFORM FOR MANUAL SORTING BC : 1200 MM VIBRATORY SCREEN : 100 MM TROMMEL : 75 MM TROMMEL : 4 MM PRODUCT OUTPUT : COMPOST FOR SALE VIBRO SPREADER BC BC BC AUTO SORTING MACHINE FOR PLASTIC ABOVE 100 MM DE-STONER AUTO SORTING MACHINE FOR PLASTIC BELOW 75 MM FERROUS SEPARATOR : MAGNETIC NON-FERROUS SEPARATOR : EDDY CURRENT BC + MANUAL SEPARATION MSW SHREDDER: 2NOS. DIRT / INERT CYCLONE SEPARATOR DIRT / INERT OUTLET MSW SILO FOR BRIQUETTE FEEDING BAG FILTER FOR FINE DUST REMOVAL PNEUMATIC SYSTEM FEEDING LINE OF TREATED & SORTED MSW TO BRIQUETTING MACHINES BRIQUETTNG MACHINES PRODUCT OUTPUT : BRIQUETTES FOR SALE OPTIONAL AUTO UNIT WITH MANUAL SEPARATION & FURTHER DUMPING MIXED PLASTIC METAL MSW ABOVE 100 MM MSW BELOW 100 MM SIZE MSW BELOW 20 MM MSW : 20 TO 75 MM
  35. 35. WASTE TO ENERGY IECPL - INDIA 35 Location Input Size (TPD) Product End Use Status Start Date Ajinkya Biofert, Pune MSW 200 Compost, RDF, Vermicompost Fertilizer, solid fuel Operational July 2010 Disha Waste Management, Pune MSW 100 Vermicompost Fertilizer for agriculture Operational August2010 Ishita Associates, Durg Distillery Solid Waste * Compost Fertilizer for agriculture Operational December 2010 Creative Eco Recycle Pvt Ltd, Ahmedabad MSW 800 Compost, RDF Fertilizer, Solid Fuel Operational October 2013 Balaji Biomass Briquette Energy Company (Pvt.) Ltd. MSW 300 RDF, Power 3.5 MW Power PPA signed with the Govt. of Nepal. To be installed in 4-6 months December 2014 Current Projects…… * = Installed capacity 200 TPD. ManufacturingCapacity depends on ordersfor compost.
  36. 36. WASTE TO ENERGY IECPL - INDIA EXISTING RUNNING PROJECTS… 36 AJINKYA BIO FERT, HADAPSAR, PUNE EXTERNAL TREATMENT AREA
  37. 37. WASTE TO ENERGY IECPL - INDIA EXISTING RUNNING PROJECTS… 37 AJINKYA BIO FERT, HADAPSAR, PUNE INTERNAL TREATMENT AREA
  38. 38. WASTE TO ENERGY IECPL - INDIA EXISTING RUNNING PROJECTS… 38 DISHA WASTE MANAGEMENT, HADAPSAR, PUNE PILING OF WASTE
  39. 39. WASTE TO ENERGY IECPL - INDIA EXISTING RUNNING PROJECTS… 39 DISHA WASTE MANAGEMENT, HADAPSAR, PUNE NPB CULTURE SPRAYING
  40. 40. WASTE TO ENERGY IECPL - INDIA EXISTING RUNNING PROJECTS… 40 CREATICE ECO RECYCLE PORT PVT LTD, AHMEDABAD
  41. 41. WASTE TO ENERGY IECPL - INDIA 41 WASTE – To – ENERGY VIDEO ON YouTube… http://www.youtube.com/watch?v=mnG1JPX_AaU Watch our video on following YouTube link…..
  42. 42. WASTE TO ENERGY IECPL - INDIA NPB TECHNOLOGY IS… 42 • Scalable • Adaptable • With GREEN TAG • Has more than one end-products • Economically viable & sustainable • Quick ROI
  43. 43. WASTE TO ENERGY IECPL - INDIA Acknowledgements…. 43 •Composting Science for Industry http://www.recycledorganics.com/infosheets/5csi/IS5-08.pdf •Vermicomposting http://gorilla.mcgill.ca/media/vermicomposting.pdf •Chemical Characteristics Of Several Vermicompost In Mexico http://www.wormdigest.org/content/view/371/2/ •Temperature control for worm composting http://rimstar.org/vermicom/tempctrl.htm •Compost Temperature http://www.peaceforage.bc.ca/forage_facts_pdfs/FF_47_Compost_Temperatu re.pdf •Manure Composting Manual http://www1.agric.gov.ab.ca/$department/deptdocs.nsf/all/agdex8875
  44. 44. WASTE TO ENERGY IECPL - INDIA Acknowledgements…. 44 •in-vessel-composting-plant http://www.hytech-water.co.uk/in-vessel-composting-plant.html •The Science behind In-vessel Composting, Danielle Aslam, M.S. Integrated Waste Management Specialist, California Integrated Waste Management Board •Compost sale price in India http://www.compost-india.com/ • Project cost http://saleemindia.blogspot.com/2008/07/cost-estimate-vermi-compost- plant.html http://www.niua.org/indiaurbaninfo/fire-D/ProjectNo.26.pdf
  45. 45. WASTE TO ENERGY IECPL - INDIA NPB – A MIXED MICROBIAL TECHNOLOGY 45 COME, LET’S JOIN HANDS TO CREATE ECO-ENERGY WORLD THANK YOU…

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