1) The document provides information about Creative Forge Private Limited, an ISO 9001:2008 certified forging company located in Gujarat, India.
2) It details the company's production capacity, product range, quality control processes, infrastructure including equipment, and some of its key clients.
3) The company aims to be a one stop destination for forging and machined forging products through its focus on quality, integrity, accountability and continuous improvement.
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Steel Forging, Automobile Component Forging in India
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Creative Forge Private Limited
Survey No. 257, Plot No. 1,
Shapar (Veraval),
Dist. Rajkot, Pin: 360024
Ph./Fax: +91 2827 253110
E-Mail: sales@creativeforgeindia.com
1. http://www.CreativeForgeIndia.com
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2. Introduction
Masterpieces are typically Raccordement of Excellence, Business Perception, Delivering
it all Together.Creative Forge P. Ltd is a Private Limited, an ISO 9001:2008 certified
company with expertise in forging products to countless sectors like Automotive, Diesel
Engines, Petrochemical, Agriculture Equipment, Rock Drilling, Pumps, Fitting, Hydraulic
Jacks, Hardware etc.
The company the state-of-theart manufacturing facilities and techniques at
Shapar(Veraval), Dist-Rajkot, Gujarat, since 2005, with forging production capacity of
5600 MTPA apart from forged components we also do precision machined components
through open and closed die forging.
Company has a well-equipped Forge-Shop with Belt Drop Hammer, Die-Shop, Heat-
Treatment Shop, Machining Facilities, Laboratory, Quality Control & Test Facilities,
Managed by well Qualified & Experienced Personnel
Our workforce consists of extremely skilled, experience, certified engineers having
abundant experience and expertise. At Creative Forge Pvt. Ltd., we try to deliver and
improve our quality every day to prove highest quality forgings which is formed to deliver
best finished product to end user. Right from begining we strictly comply with customer's
requirements with minute details and meet high quality standards before delivering..
Creative Forge Private Limited is a fastest growing forging company bringing value to its
customers by manufacturing highest quality products. We are identified for our potential
to supply extensive array of Forging Products.
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3. Company Data
Name of Director’s
:
Chandulal Vasani (Mob: +91 9879511404)
Vinodrai Dhaduk (Mob: +91 9825411303)
Ashwin Vasani (Mob: +91 9879521101)
Laljibhai Dhaduk (Mob: +91 9979511606)
Year of Establishment : March 2005
Area : 2975.65 SQM
Product Range :
1 Kg. to 25 kg. a piece
Size: 250 mm OD & 450 mm Length
Installed Capacity 5600 MT/Year
Manpower :
7 - Ofice Staff
3 - Engineer
6 - Supervisor
45 - Skilled Worker
70 - Total Strength
Bankers : HDFC Bank Ltd.
SSI Registration No. : EM22400912103149
Factory Act License No. : 017643
E.P.F Registation No. : GJ/RJT/76650
G.P.C.B. Consent Order No. : AW-16419
Importer-Exporter Code : 2406003647, Date: 22.09.2006
Registrar of company CIN No. : U-28910FJ2004PTC44506 (23.07.2004)
ISO 9001:2008 Registration No. : 99 100 02181
NSIC Registration No. : NTSC/RAJ/GP/RS/GUJ/C-127
D&B D-U-N-S Number : 65-084-9750
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4. Products
o Automobile
- Crank Shaft, Connecting Rods, Connecting Rod Cap, Cam Shaft, Half Piston,
Universal joints, Rocker Arm, Long Fork, Steering, Idler & suspension arm.
o Agriculture
- UJ Cross, Tube Yoke, Stub-Axle, Hammer Blade, Trolley Hook, Ball Pin, Trunnion
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o Petrochemical
- Valve Body, valve sheet, Piston Core, Compressor Blade, Valve Body bonnet,
forging ball.
o Machine Tools
- Tool Holder, Druck Teller, Gears
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o Hardware, Construction & other various Sector
- Sledgehammer, Lifting Hook, Universal Clamp, Drill Bits, Writch lever, Safety door
Hinge.
o Flanges
- Weld Neck, Threaded, SAE, Socket Weld, Slip on, Plate, Blind
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5. Mission Vision & Value Added Strength
Mission Statement
"Through quality assurance and stringent evaluations, provide our customers with accurate
finished, quality forged products and enhance a supplier-customer relationship based on
open communication, mutual trust and respect”
Vision Statement
“To become Best in the Industry by being the One Stop Destination for Forging & Machined
Forging”
Value Added Strength
o Quality
Each and every outward is measured with best quality to ensure the products forged are
as per customer specification. At Creative Forge, it denotes a commitment to excellence
and superior outcomes, and is reflected in our products, services, employees, and
business practices.
o Integrity
At Creative Forge, we say what we mean and do what we say. We act with unconditional
honesty, respect, and courtesy at all times.
o Accountability
We believe in accepting responsibility and the consequences, and taking ownership while
embracing common goals, teamwork, and collaborative decision-making.
o Team Work
We work in a collaborative environment where team's success takes precedence over
specific achievement and where we motivate new ideas and practices without judgment
or criticism. Our success will come from focused strategic growth with a team and
strategic partners that share our values.
o Continuous Improvement
We are persistent in our quest to creatively, intelligently, and systematically improve in
everything we do. From our business practices and technology, to our commitment to
personal and professional employee development.
o Relationship
Above all, by holding true to our core values and through devoted customer appreciation
and respect, we will earn our customers trust, and thereby develop the long standing
business relationships that are the heart of our company development.
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6. Structure
o Orginazation Chart
o Production Process
The structure of the plant has been designed in such a way so that all the manufacturing
activities are under one roof. the material processed at one stage easily flows to a next
stage of processing thereby reducing extra manpower to handle the material from
one place to another and avoid waiting time for the next process.
The production process shop is equipped with EOT cranes to shift the material from
place to place.
Managing
Director
Marke.ng
Finance &
Accounts Produc.on
Forge
Shop In-
Charge
Die Shop
In-Charge
Heat
Treatment
Shot
Blas8ng
Machine
Shop
Purchase
Store
H.R.
Department
Quality
Assurance
Laboratory
Quality
Inspector
Laborator
y
Storage
Cutting
Heating
Forging
Die Shop
Heat Treatment
Shot Blasting
Final Inspection
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7. Infrastructure
We belive in providing complete solutions to our clints, our facility is well equipped with
backward as well as forward integration. we have facilities for die manufacturing, forging,
maching operaions with good inspection facilities.
Creative forge has a material manufacture range from 1 Kg. to 25 kg. / piece with Size 250
mm OD & 450 mm Length. We have a manufacturing capacity of 5400 MTPA and reserve
capacity of 850MT of Carbon, alloy, Copper and Stainless steel raw material.
Forging manufacturing related Equipment list is as Follows:
Forge Shop
Particulars Capacity
Belt Drop Hammer 1.5 M. Ton
Belt Drop Hammer 1.0 M. Ton
Power Press 150 M. Ton
Power Press 250 M. Ton
Gas Fire Furnace with Autometed Burner 7 M. Ton
Gas Fire Furnace with Autometed Burner 12 M. Ton
Normalizing Furnace 3 M. Ton
Over Head Cranes 10 M. Ton
Shot Blasting Machine 750 Kgs
Air Compressor 500 CFM
Air Compressor 7.50 Hp.
Bench Grinder ---
Welding Machine 250 AMPS
Welding Machine 400 AMPS
Cooling Tower ---
Die/Machine Shop
Particulars Capacity
Milling Machine – Vertical No. 2
Milling Machine – Vertical No. 4
Shaping Machine 30”
Lathe Machine 18”X6.5”
Lathe Machine 9” X 7.5”
Radial Drilling Machine 1 ¼ Ø
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Material Cutting
Particulars Capacity
Shearing Machine Ø 90mm
Shearing Machine Ø 100mm
Hacksaw Machines Ø 160mm
Hacksaw Machines Ø 250mm
Bend saw Machine Ø 175mm
Measuring & Testing Facility
Particulars Range
Rack Well Hardness Tester Up to 450 HB
Raw Material Testing by Chemical Analysis ---
Height Gauge 600 mm
Height Gauge Digital 450 mm
Vernier Dial 200 to 1000 mm
Vernier Digital 300 mm
Bore Guage 50 to 150 mm
Dial Guage 0.001 mm
Micro Meter 0 to 150 mm
Depth Micro Meter 0 to 100 mm
Radius Gauge Set 1 to 25mm
Inside & Outside Caliper 4” to 6” Radius
Depth Gauge 2” to 6”
Degree Protector 0º to 180º
Steel V-Blocks 150x100x100 mm
Magnetic V-Block 150x100x100 mm
Utility
Particulars Capacity
Installed Power 180 KVA
Fuel Gas (GSPC) 1400 SCMD
Fuel Storage Tank 20,000 Ltr.
Transportation Tractor with Trolly (8 M. Ton)
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8. Quality Control
Quality forms the bottom line of the endeavors at Creative forge. The team of Creative
Forge is strongly committed to quality and total customer satisfaction. We achieve this by
implementing of proactive response to quality issues, embracing cut edge technology and
price competitiveness. The stage wise inspection of manufacturing various products has
enabled us to produce quality products.
The various step wise quality check procedures followed by Creative forge are
summarized as follows-
o Raw material testing
o Processing inspection
o Final inspection
Stringent policy of using only the world class steel, carbon steel and alloy steel as inputs
for the production of forged products has earned us both the trust of our esteemed
customers and the market value through the years of establishment.
The company has set various quality check departments to ensure removal of even the
minutest defect from the finished defect. Random tests are carried out on each lot after
dying, cutting, forging and heat treatment to confirm hardness, microstructure, grain
size, smooth finishing and shine of the finished product as per the customer demand and
satisfaction.
Finally the dimensional checks and visual inspection are checked and verified against
customer’s drawing.
Creative Forge believes and endeavors towards:
o Flawless product manufacturing
o Minimal variation in processing
o Continuous improvement using latest technical methodologies
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9. Our Client
Tirth Agro Technology Pvt. Ltd. – Bhunava
York Transport Equipment (India) Pvt Ltd - Pune
Radhika Hyudraulic - Rajkot
Liftwell Hydraulic – Rajkot
Mosdorfer India Pvt. Ltd. - Nasik
Gunnebo India Pvt. Ltd. - Halol
J. K. Files & Tools - Mumbai
Sudarshan Elastomer Pvt. Ltd. - Surat
Everest Kanto Cylinder Limited – Gandhidham
Saraswati Auto Pvt. Ltd. - Aurangabad
Captain Tractors Pvt. Ltd. – Rajkot
Master Technology – Rajkot
D&H Engineering (India) Pvt. Ltd. – Chikhali & U.K.
Eppinger Toolong Asia Pvt. Ltd. – Chennai
Twenty First Century Casting Pvt. Ltd. – Vitthal Udhyognagar
Government Supply (Defence, Railway, etc.)