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Tes furniture manufacturing

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  • 1. TES - Asian Productivity OrganizationTES - Asian Productivity OrganizationFurniture Manufacturing: BangladeshFurniture Manufacturing: Bangladesh 11TECHNICAL EXPERT SERVICETECHNICAL EXPERT SERVICE(TES)(TES)OFOFASIAN PRODUCTIVITYASIAN PRODUCTIVITYORGANIZATIONORGANIZATIONFURNITURE MANUFACTURINGFURNITURE MANUFACTURINGBANGLADESHBANGLADESH22-29 AUGUST 200422-29 AUGUST 2004
  • 2. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh2Consultant:Consultant: Zaini Ithnin Hj. A. RajakZaini Ithnin Hj. A. Rajak Dip. In WoodDip. In WoodTechnology, UiTM,Technology, UiTM,Malaysia, 1986Malaysia, 1986 B.Sc. Wood Technology,B.Sc. Wood Technology,Univ. of Maine, Orono,Univ. of Maine, Orono,ME, USA, 1987ME, USA, 1987 M.Sc. FurnitureM.Sc. FurnitureEngineering &Engineering &Technology, PurdueTechnology, PurdueUniv., W. Lafayette, IN,Univ., W. Lafayette, IN,USA, 1989USA, 1989 Senior Lecturer, Univ.Senior Lecturer, Univ.Technology MARA,Technology MARA,1990-19951990-1995 C.E.O., Furniture Ind.C.E.O., Furniture Ind.Tech. Center, (FITEC),Tech. Center, (FITEC),UNIDO – MalaysianUNIDO – Malaysiangovt. 1995-1997govt. 1995-1997 C.E.O., Wisdom Mgt.C.E.O., Wisdom Mgt.Svc. (M) SB, 1997 -Svc. (M) SB, 1997 -presentpresent
  • 3. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh31. Furniture designs, effective marketing and1. Furniture designs, effective marketing andcustomer servicescustomer services design: ergonomic, functionality & beautydesign: ergonomic, functionality & beauty design: market segmentation, demographydesign: market segmentation, demography product design: chair, table, wardrobe, cabinetproduct design: chair, table, wardrobe, cabinet product category: dining, bedroom, living room,product category: dining, bedroom, living room,children, baby, garden, etcchildren, baby, garden, etc product approach: knock-down, loose & built inproduct approach: knock-down, loose & built in(fit out)(fit out) market value: world, regional, country andmarket value: world, regional, country anddomesticdomestic marketing strategymarketing strategy customer services: continuous improvementcustomer services: continuous improvement
  • 4. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh42. Furniture accessories, fittings,2. Furniture accessories, fittings,resourcing and cost managementresourcing and cost managementfurniture constructions: strength design andfurniture constructions: strength design andintended uses, internal & external, safety andintended uses, internal & external, safety andfurniture standardsfurniture standardsenvironment of furniture performanceenvironment of furniture performancefurniture fittings: connectors and fastenersfurniture fittings: connectors and fastenersfurniture accessories: value added and functionfurniture accessories: value added and functionenhancementenhancementlaminates & imbedded: edging, toplaminates & imbedded: edging, topResourcing: furniture materials, qualityResourcing: furniture materials, qualityspecifications and costspecifications and costCost management: production design, componentCost management: production design, componentoptimization, bill of materials, recovery managementoptimization, bill of materials, recovery managementand production engineeringand production engineering
  • 5. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh53. Finishing materials, finishing3. Finishing materials, finishingequipment and finishing processesequipment and finishing processes Materials: type of finishes, solid content, adhesion,Materials: type of finishes, solid content, adhesion,solvent, hardener and sand paperssolvent, hardener and sand papers Material management: procurement, storage, mixing,Material management: procurement, storage, mixing,shelf life & pot lifeshelf life & pot life Equipments: spray, brush, electron curing; technologyEquipments: spray, brush, electron curing; technology Finishing art and process flow in finishingFinishing art and process flow in finishing Base material: species, color comparison and colorBase material: species, color comparison and colorcategorycategory Clear finish (natural), shade and pigmentedClear finish (natural), shade and pigmented Surface preparation: sanding procedure, environment,Surface preparation: sanding procedure, environment,sanding grades, raised grain controlled, surfacesanding grades, raised grain controlled, surfaceconditioningconditioning Wood fillers / pore filling: powder, putty, wipingWood fillers / pore filling: powder, putty, wiping Base coat, wash coat, sealer;Sanding sealer, finishBase coat, wash coat, sealer;Sanding sealer, finishsanding; Top coat, polishing; Care of finishessanding; Top coat, polishing; Care of finishes Protection of surfaces and edgesProtection of surfaces and edges
  • 6. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh64. Type and efficient use of machines4. Type and efficient use of machinesMachines usage: cutting, ripping, surfacer, profiling,Machines usage: cutting, ripping, surfacer, profiling,boring, tenonning, chamfer, lathe, sanding,boring, tenonning, chamfer, lathe, sanding,assembly, packing etc.assembly, packing etc.production capacity: cutting depth, feeding speedproduction capacity: cutting depth, feeding speedmachine specification: size, weight, watts, volt,machine specification: size, weight, watts, volt,amperesamperesmachine maintenance: preventive, fixing, caremachine maintenance: preventive, fixing, caretooling: knife, circular saw, band saw, bitstooling: knife, circular saw, band saw, bitsproduction layout: process flow, space and safetyproduction layout: process flow, space and safetystandard operating procedurestandard operating proceduretype of machineries: rough mill, lamination, final mill,type of machineries: rough mill, lamination, final mill,surface preparation, finishing, assembly & packingsurface preparation, finishing, assembly & packing
  • 7. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh75. Quality system to enhance5. Quality system to enhanceproductivityproductivity• 5S: house cleaning5S: house cleaning• Kaizen: practices improvementKaizen: practices improvement• Skill development: operationSkill development: operation• Quality procedure: written and practiceQuality procedure: written and practicepoliciespolicies• Standard operating proceduresStandard operating procedures• Value engineeringValue engineering• Safety & accident preventionSafety & accident prevention• Eliminating redo & rejectsEliminating redo & rejects
  • 8. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh86. Improvement of workforce competency &6. Improvement of workforce competency &vendor developmentvendor developmentpiece rate paymentpiece rate paymenttarget and bonusestarget and bonusessense of belongingsense of belongingteam buildingteam buildinginternal competition and cooperationinternal competition and cooperationfurniture part and componentsfurniture part and componentsinternal production and outsourcinginternal production and outsourcingsubcontracting of jobs / process: servicesubcontracting of jobs / process: servicecontractcontractinventoryinventoryquality assurancequality assurancecontingency plancontingency plan
  • 9. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh9Deliberating continuousDeliberating continuousimprovementimprovement Current issues: ways to improvementCurrent issues: ways to improvement Products enhancement: knowledgeProducts enhancement: knowledge(training), R&D, quality, production(training), R&D, quality, productionmethods, productivitymethods, productivity Marketing, administration and productMarketing, administration and producthandlinghandling Production: processes improvementProduction: processes improvement
  • 10. TES - Asian Productivity OrganizationFurniture Manufacturing: Bangladesh9Deliberating continuousDeliberating continuousimprovementimprovement Current issues: ways to improvementCurrent issues: ways to improvement Products enhancement: knowledgeProducts enhancement: knowledge(training), R&D, quality, production(training), R&D, quality, productionmethods, productivitymethods, productivity Marketing, administration and productMarketing, administration and producthandlinghandling Production: processes improvementProduction: processes improvement