Self-Introduction Chao Lu Master of ScienceMechanical Engineering Columbia University Jan 5th 2011
Brief Talk1. Self-disciplined3. Result driven5. Rigid7. Fast learner and eager to learn
Table of contents1. Education Background Undergrad Tongji University Mechanical Engineering Graduate Columbia University Mechanical Engineering2. Project Experience 1.Laser Scribing for TFPV 2.Thermal-structure coupled analysis for plastic helical gear and steel worm pair 3.Transmission and motion analysis of an electric car in Solidworks 4.Design a water distributor for waste water treatment with new mechanism verified in ANSYS CFD3. Industrial Experience4. Technical Skills5. Miscellaneous
Education Background Tongji UniversityConcentrated on Manufacturing and Design withfocus on automotive engineering.Sheetmetal theory and fabrication, such asdrawing, stretch-forming, stamping and etc. Aclass project of designing a stamping mold isshown below.
Education Background Columbia UniversityConcentrated on non-traditional Manufacturing andFEA with focus on laser for different application.Numerical method on modeling laser materialinteraction.
Project Experience1. Laser scribing for TFPV3. Thermal-structure coupled analysis for plastic helical gear and steel worm pair5. Transmission and motion analysis of an electric car in Solidworks7. Design a water distributor for waste water treatment with new mechanism verified in ANSYS CFD
Laser scribing for TFPV J. Bovatesk et al./ Thin Solid Films 518 (2010) 2897-2904
Thermal-structure coupled analysis forplastic helical gear and steel worm pair∂T W C p − Cε 1 ∂e − α∇ T = 2 −∂t ρ Cε Cε 3α ∂t
Transmission and motion analysis ofan electric car in Solidworks
Design a water distributor for waste watertreatment with new mechanism verified inANSYS CFD
Industrial ExperienceLord Corporation Shanghai, ChinaLab Assistant Summer 2008-Setup MTS test system for fatigue and dynamic stiffness test, mount test specimens(elastomer shock absorbers), datarecording (fatigue cycle, temperature) and analysis (curve fitting)Alcatel Lucent Shanghai, ChinaNPI Intern Summer 2009-Enclosure sheetmetal design for telecom equipment in Pro/E, produced AutoCADdrawings from Pro/E solid models-Sheetmetal fabrication including bending, punching, stamping and laser cutting-Apply DFM concepts into work and cooperate with manufacturing engineerBriggs & Stratton Shanghai, ChinaDesign Intern Spring 2010-Adapt US products to local market for performance, appearance and marketingpurposes-Modify AutoCAD drawings from suppliers according to company standards
Technical skillsFEA Patran, Nastran, ANSYS, COMSOLCAD/CAM Pro/Engineer, Solidworks, AutoCAD, MastercamManufacturing Laser, CNC machining, Turning, Milling, Grinding, Drilling, sheetmetal fabricationProcess Six sigma, Statistical Process Control, Process integration and improvementComputer/Programming Matlab, C/C++, Labview, MS office
Hobbies & ActivitiesMy hobbies fall into a wide variety especially Aquarium andfishingand other outdoor activities including golf and swimming.