Presentasi,,,
Upcoming SlideShare
Loading in...5
×
 

Presentasi,,,

on

  • 856 views

 

Statistics

Views

Total Views
856
Views on SlideShare
815
Embed Views
41

Actions

Likes
0
Downloads
11
Comments
0

1 Embed 41

http://ptinejaya.wordpress.com 41

Accessibility

Categories

Upload Details

Uploaded via as Microsoft PowerPoint

Usage Rights

© All Rights Reserved

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Processing…
Post Comment
Edit your comment

Presentasi,,, Presentasi,,, Presentation Transcript

  • CHAM Clean
  • Solusi berteknologi untuk Pembersihan Mesin & Peralatan Industri September 2012 PT. INE JAYA
  • I. Teori Dasar “CHAM Clean ” solusi untuk membersihkan peralatan danmesin, khususnya peralatan yang sulit atau tidak dapat dibersihkan dengan metode pembersihan yang lama/sudah ada sebelumnya. Metode Lama CHAM Clean Chemical  Pencelupan(direndam)  Metode Mekanik : Mudah untuk membersihkan : Pentetesan. bagian dalam dan luar : Penggosokkan peralatan. ⇒ Tidak mungkin diterapkan Skala yg berada  Sirkulasi/Peredaran dalam bentuk mesin yang  Oxidi by Heat : Tidak Perlu Pembongkaran rumit.  Oxidized by water : Mudah untuk membersihkan berbagai bentuk mesin.  Accumulated  Metode Kimia organic or  Ramah Lingkungan : Menggunakan Acid pada permukaan mesin. inorganic scales : Produk Berbasis Kimia (Biasanya Hydrochloric (Netral/Ringan(Mild) Acid) Acid/Asam Klorida) ⇒ Meminimalis Kerusakan ⇒ Merusak Permukaan.  Produktivitas Mustahil untuk Pembersihan yang sempurna Total Pengeluraran
  • II. Kompetensi Produk Keuntungan dari Produk “CHAM Clean” 1. Tidak Menimbulkan Kerusakan pada Peralatan▶ Hampir tidak ada kerusakan Seperti baru/kembali semula setelah dibersihkan 2. Tidak Berbau▶ Hampir tidak berbau Tidak menimbukan bau di tempat kerja 3. Aman ▶ Tingkat keasaman (Acid) & Kandungan Alkali Rendah Aman bagi Mata dan Kulit Pekerja 4. Mudah dan Lebih Murah dinetralisasikan setelah dilakukan pembersihan ▶ Tingkat Keasaman (Acid) & Kandungan Alkali Rendah Biaya Murah untuk penetralisasian
  • III. Mekanisme/Cara Kerja Mekanisme dalam Menghilangkan Scale scale scale Metal Metal Metode dengan kimia Acid Metode Baru(CHAM Clean) Gambaran dengan Mikroskop [×500] [×500] [×500 ] Sesudah menggunakan Sebelum Sesudah dengan CHAM Clean Bahan Dasar Acid/Asam Best Partner With Excellent Chemical Solutions 5
  • 1. Shell tube tipe (Heat Exchanger) IV. Kasus * Bagaimana Membersihkan Tabung/Heat Exchanger* Sirkulasi didalam Tube Penguapan (Udara) Sirkulasi diluar Tube(Shell) Tangki Pompa Kimia Dengan Selang Sambungan Best Partner With Excellent Chemical Solutions 6
  • 1. Shell tube tipe (Heat Exchanger) IV. Kasus① Pembangkit Listrik(Power Plant – Pendingin Udara) ▲ Setelah Penguraian (Oksidasi) Scale dikeluarkan dari dalam tabung Tembaga Kimia Tipe ST-400 P atau MSR-100 Digunakan Untuk Murni Tembaga/Tembaga Campuran Metode Sirkulasi dengan Pompa ▲ Sirkulsi Kimia dalam Tabung Durasi 4 – 8 Jam Kepadatan (Desitas/ +/- 25% Density) Temp. 10 ~ 50℃ Karatan Menguraikan Scale pd tembaga dan Pencemaran pd Pendingin Udara Best Partner With Excellent Chemical Solutions 7
  • *Cara baru dengan CHAM Clean Best Partner With Excellent Chemical Solutions 8
  • 2. Fin tube (Heat exchanger) III. Cases⊙ Fin Side ⊙ Tube side ▲ Chemical spraying by circulation ① Steel industry – Dust collector(Zn) ▲ Before cleaning Best Partner With Excellent Chemical Solutions 9
  • 2. Fin tube tipe(Heat exchanger) IV. Kasus② Pabrik Petrochemical ▼ Sebelum ▼ Sesudah ▲ Pendingin direndamkan ▲ Pembersihan dengan ▪ Scale yg berat dapat dihilangkan dgn metode penyemprotan selama 3 jam metode Penyemprotan ▪ Rekomendasi Temperatur: 50℃, Actual temp. : 24℃ Best Partner With Excellent Chemical Solutions 10
  • 2. Fin tube (Heat exchanger) III. Cases③ Radiator Before After ▲ Radiator Best Partner With Excellent Chemical Solutions 11
  • 3. Plate(Pelat) tipe (Heat exchanger) IV. Kasus [Metode Baru] Total biaya Hemat dengan metode Sirkulasi [Metode Lama] Menyambungkan Pembongkaran Ke Pompa Menjaga efisiensi secara maksimal dari mesin - Penghematan biaya energi Memasukkan Maksimalkan Umur dari Heat Exchanger Direndamkan - Minimalkan kerusakan logam selama 30 Menit bahan Kimia didalam tub Penghematan biaya & waktu untuk membongkar & pemasangan kembali Sirkulasi Penyikatan Pengeringan dan Pemasangan Pembilasan kembali Perakitan Heat –Exchanger Bak kimia Pompa Uji Coba Masalah dalam metode Lama • Memperpendek umur Heat Exchanger dengan menggunakan pembersih Asam(Acid) • Penyikatan membuat kerusakan secara mekanis dan membutuhkan tambahan biaya dan tenaga kerja • Kerusakan pada gasket / karet untuk pembongkaran & pemasangan– menambah biaya dan waktu kerja Best Partner With Excellent Chemical Solutions 12
  • 3. Plate tipe (Heat exchanger) IV.Kasus② Plate tipe Heat Exchanger Tipe Kimia MSR-100 1. Lumpur, Scale keras pd bahan Stainless steel Digunakan untuk Stainless steel Slimes, SiO2 scales on Stainless steel plate Metode Direndam atau Sirkulasi Durasi 1 ~ 4 jam Desitas/Density +/- 25% Suhu 10 ~ 60℃ Karatan Lumpur, Skala yg mempunyai Silika(SiO2) Tipe Kimia ST-400P 2. Lumpur, Batu garam di bahan Titanium Digunakan untuk Titanium Metode Direndam atau Sirkulasi Durasi 1 ~ 4 jam Desitas/Density +/- 25% Suhu 10 ~ 60℃ Karatan Lumpur, Skala oleh air laut Tipe Kimia ST-200P 3. Skala fosfat di bahan Stainless steel Digunakan untuk Stainless steel Metode Direndam atau Sirkulasi Durasi 2 ~ 4 jam Desitas/Density +/- 25% Suhu 10 ~ 60℃ Karatan Skala fosfat 4. Minyak pelumas dan karbon di bahan Titanium Tipe Kimia ST-100L Digunakan untuk Steel, Steel Alloy, Copper Alloy Metode Sirkulasi Durasi 2 ~ 4 jam Desitas/Density +/- 50% Suhu 70 ~ 80℃ Karatan Karbon dan miyak pelumas keras Best Partner With Excellent Chemical Solutions 13
  • 4. Turbine Rotor III. Cases ▲ Preparation for cleaning ▲ Screen tent installation ▲ Worktable installation ▲ Checking before cleaning ▲ Chemical ready and Observation ▲ Connecting Hose & ready for cleaning ▲ Finished check-up for cleaning
  • III. Cases▲ Showering with chemical (Mclean-100) (1) ▲ Showering with Chemical (2)
  • III. Cases▲ Rinse by water after chemical treatment (1) ▲ Rinse by water after chemical treatment (2)
  • Precision cleaning of Radiator(Air-Con) for Fuel Cost Saving ▲ Vehicles Radiator ▲ Spraying & Washing by water▲ Before cleaning (Oxidized scales) ▲ After cleaning (Removed perfectly)
  • Precision cleaning of Radiator(Air-Con) for Fuel Cost Saving* Applied case ① Engine Oil Cooler (Before/After) ② (Difference of Before & After) ③ KORAIL compressor Air Cooler (Before/After)
  • 5. Air conditioning unit III. Cases② Evaporator & Condenser ▼ Chemical input Steam line for heating Returned Heater chemical ▲ Before use ▲ After cleaning Best Partner With Excellent Chemical Solutions 19
  • 5. Air conditioning unit III. Cases ▼ Rust removed Evaporator’s inside (Before & After) ▼ Rust removed Condenser’s inside (Before & After) ▼ Freezer inside Endoscope (Before & After) ◀Uneven or thick rust were removed▶ ◀Rust & scales were removed▶ Lower part wall of the Lower part wall of the Tube support – lower Tube support – lower Condenser 1 Condenser 3 part of Condenser 1 part of Condenser 3 Best Partner With Excellent Chemical Solutions 20
  • 6. Cooler III. Cases Compressor After Cooler Scales & Carbonized oil before cleaning Dipping (RR-101B) Washing by high pressure After cleaned perfectly by RR-101B(In & Out side) Spread cylinder Coolant in/out ▲ Coolant circulation path is almost ▲ After cleaning, Coolant blocked by contaminated scales. path is recovered as it was. Best Partner With Excellent Chemical Solutions 21
  • 8. Engine Body III. Cases Engine Body Cleaning : PCR-100D spray High Pressure Water Spray ▲ Before cleaning ▲ Spraying with PCR-100D ▲ Water jet washing after 10 mnt ▲ After cleaning
  • 8. Engine Body III. Cases Cylinder Head Section Cleaning :PCR-100D Immersion  High Pressure Water Spray ▲ Cylinder Head Section ▲ Cylinder Head Dipping ▲ After Cleaning PCR-100D, 60~70℃, 2~4HR ▲ After Cleaning▲ Before Cleaning ▲ After Cleaning ▲ Before Cleaning ▲ After Cleaning
  • Piston Cleaning : Mclean-100 Immersion  Ultra-Sonic or High Pressure Spray Rinse▲ Piston, Before cleaning ▲ Dipping into Mclean-100 ▲ Ultra Sonic Cleaning 60~90℃, 2~ 4Hr ▲ Before Cleaning ▲ After Cleaning
  • 9. Parts III. Cases① Steel ▼ Before ▼ After Best Partner With Excellent Chemical Solutions 25
  • ② Rust Removing test ▲ Before : Deeply rusted. ▲ Prepare the plastic bath ▲ Put RR-101B into the bath and heater to increase the and stir to let the chemical temperature. circulate. ▲ Removing remained rust & ▲ After cleaning. (Apply steel ▲ Rust % grease are removed. grease by the high pressured stabilizer, if necessary) water spray. ■ RR-101B Working temperature is 20~80℃. The test took 24 hours at 25℃ and 6 hours at 50℃. (Deeply rusted bolts were tested)
  • Cleaning of Exhaust Gas Purifying Device ** Problem : Because of adhered carbon on the exhaust gas purifying device will reducing its purification efficiency. 1) General repairing way : Burn the remained carbon by high temperature gas (waste it if not able to clean any more) * Problem : Not able to burn the whole carbon perfectly 2) Jiwontech’s way : Circulating by RR-101B without disassemble the device (Now in using at C company) 3) Applied case : Euro 4 engine DPF loaded on commercial vehicles Filter Case(Remove the decayed scales on DPF exterior) [Filter] [Enlarged picture of Filter]
  • 9. The others IV. Cases ⑥ Guest room pipe scale(Hotel Shangri-La, Jakarta) Pipe & Scales Scale melting test PCR-100D, Density :10% PCR-100D, Density :10% Temp. 25-30℃, Dipping for 72hrs Temp. :60℃, Dipping for 30min**Shape of Washstand · Closet · Urinal ** Cleaning scheme ** Benefits in using PCR-100D, ST-407 ① Open valves and drain inside. ① Without disassemble its pipe, Just using ② Close valves and fill with chemical worm water and chemical only. ex) 25℃, 72hr or 60℃, +/- 1hr ② No smelling of PCR-100D, ST-407 is safety ③ Open valves and washing. from human eyes and skin. ** Applied chemical - Washstand/Closet : PCR-100D - Urinal : ST-407 Best Partner With Excellent Chemical Solutions 28
  • Atrium Mulia Bldg – Cooler scale testing report (ST-205, 100%) Weight Loss & Corrosion · Chemical : ST-205 (100%) · 1㎎ = 1/1000g · Sample Size : 100×50㎜ · 1㎛ = 1/1000㎜ · Dipping Temp. : 30℃, 60℃ ST-205 ST-205 30℃, 24hr 60℃, 4hr Before testing(㎎) 36,373 35,897 ST-205(100%) After testing(㎎) Testing on 25°C Iron(SS41) 35,341 34,917 [Dens. 7.852] Weight loss(㎎) 1,032 980 Corrosion(㎛) 13.2 12.6 Before testing(㎎) 36,923 36,913 SUS304 After testing(㎎) 36,904 36,726 [Dens. 7.93] Weight loss(㎎) 19 187 Start dipping After 24hrs Corrosion(㎛) 0 2 ST-205(100%) Before testing(㎎) 10,587 10,310 Testing on 60°C After testing(㎎) Copper 10,587 10,310 [Dens. 8.9] Weight loss(㎎) 0 0 Corrosion(㎛) 0 0 Before testing(㎎) 10,538 10,992 Brass(6:4) After testing(㎎) 10,538 10,992 [Dens. 8.4] Weight loss(㎎) 0 0 Start dipping After 4hrs Corrosion(㎛) 0 0 Best Partner With Excellent Chemical Solutions 29
  • Atrium Mulia Bldg – Cooler scale testing report (ST-205, 50%) ST-205(50%) Testing on 25°C Start dipping After 24hrs After 48hrs ST-205(50%) Testing on 60℃ Start dipping After 6hrs Best Partner With Excellent Chemical Solutions 30
  • 10. The others III. Cases⑦ Fence Cleaning * To ensure the safety of pedestrians, install some protective fence between car road and walk road. And mainly stainless steel is used in consideration of urban aesthetics. Stainless steel have many advantage likely nice appearance and durable structures but weak in Acid rain specially and easily formed red rust and dark gray oxidized scale by vehicles exhaust gas. •The appearance of fence is bad with oxidized scales and getting worse if it is left then finally replaced by new with high cost. * PT. Ine Jaya introduce SUS Clean & Mclean Z for removing such scale easily even nonprofessional user. ** Keep clean condition by cleaning every 1~2 yrs ** For SUS Clean, must use SUS 300 series only. Some SUS 200 series(China made) will cause discoloration. Stainless 300 series fence : SUS Clean used Stainless 200 Series fence : Mclean Z used Cleaning 前 Cleaning 後 Best Partner With Excellent Chemical Solutions 31
  • The product list of CHAM Clean Model Removable scales Usage(Application) Reference Repairing various machineries Rust, Carbonized scale on various metal, Aluminum Remove rust scale inside pipe 20 ~ 60℃ RR-101A oxide Repair Aluminum pin tube of Heat Exchanger 20 ~ 30% Repair Metal & Resin filter Repairing various machineries Remove rust scale inside pipe Simultaneously remove scales of Rust, Carbonized & 20 ~ 60℃ RR-101B Repair Aluminum pin tube of Heat Grease/Oil on the metal 20 ~ 30% Exchanger Repair Metal & Resin filter Remove scale of water pipe 20 ~ 60℃ ST-205 Scales contain Calcium, Silica, Alumina Scales from Condenser & Boiler 20 ~ 100% Repairing various Resin filter Remove scale of water pipe Scales contain Calcium, Alumina Scales from Condenser & Boiler 20 ~ 60℃ ST-407 Talc & other difficult soluble scales Repairing various Resin filter 10 ~ 20% Repairing various H.E using sea water Remove scale of water pipe 20 ~ 60℃ MSR-100 Complex scales contain Silica(SiO2/SiO4) Scale from Condenser & Boiler 20 ~ 50% Repairing Plate type H.E. Scales from sea water on Copper, Copper alloy. Repairing various H.E. using sea water 20 ~ 60℃ ST-400P Slime, Mud. Remove Barnacles & Oyster Repairing H.E. of Copper, Copper alloy 20 ~ 50% Repairing various machineries Rust, Carbonized scale on various metal, Aluminum Remove rust scale inside pipe 60 ~ 80℃ ST-100L oxide Repair Aluminum pin tube of Heat Exchanger 10 ~ 30% Repair Metal & Resin filter Heat Exchanger using Lubricating & 60 ~ 80℃ PCR-100D Hardened Oil scales Fuel Oil 10 ~ 30% Remove Oil on various spare parts Carbonized scale, scale from Synthetic Heat Transfer 20 ~ 60℃ Mclean-100 Remove scale of SHTF Fluid(SHTF) 10 ~ 30% Remove scale in pipe of Hotel room •Cleaning method(Dipping, Circulation, Spraying) applies after diluted the chemical with water(10~50%). *Keeping operation temperature (20~60℃) considering working site conditions.
  • Safe to use on materials (metals) ◎ Good ○ Fair × Not apply Carbon Stainless Copper Brass Aluminum Titanium steel steel RR-101A ○ ◎ ◎ ◎ ○ ◎ RR-101B ○ ◎ ◎ ◎ ○ ◎ ST-205 ○ ◎ ◎ ◎ × × ST-407 ○ ◎ ◎ ◎ ○ ◎ MSR-100 ○ ◎ ◎ ◎ × × ST-400P ○ ◎ ◎ ◎ × ◎ ST-100L ◎ ◎ ◎ ◎ ◎ ◎ PCR-100D ◎ ◎ ◎ ◎ ○ ◎ Mclean-100 ○ ◎ ◎ ◎ ◎ ◎
  • Penghargaan Produk Ramah Lingkungan dari Pemerintah Korea Selatan