Gorilla mill automated
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Transcript

  • 1.  
  • 2. WHO in the world is
  • 3.  
  • 4. For almost 40 years, an elite grind house producing specialty carbide tooling
  • 5.  
  • 6. from the Heartland
  • 7.  
  • 8. proud Midwest
  • 9.  
  • 10. THEN
  • 11. We evolved.
  • 12. Welcome to the Gorilla Mill family of tools: SILVERBACK
  • 13.  
  • 14.  
  • 15. YELLOW catalog pages
  • 16. Is a primate? WHAT
  • 17. Standard Carbide End Mills
    • American-made carbide
    • Good sub-micrograin carbide
    • Competitive pricing
    • Beat other similar brands 3:1 in the spindle
      • Fullerton
      • Titan
      • Garr
      • HTC
  • 18. GMP ? PROCESS
  • 19. Standard Carbide End mills
    • WHEN to choose a Primate?
      • Solid tooling choice when it’s just about price per tool
      • When a standard product is already being utilized
  • 20.  
  • 21. BLUE catalog pages
  • 22. Is a Gorilla Drill? WHAT
  • 23.
    • Excellent high performance, geometries, and
    • coating: GDX-59
  • 24. GMP ? PROCESS
  • 25.
    • Run head to head with any competitor
    • Competitors:
      • Mitsubishi
      • Sumitomo
      • OSG
      • Titex
      • Guhring
    • X3 & X5 in solid
    • X5 & X7 in coolant through
  • 26. We didn’t stop there… What did we do?
  • 27. Made the baddest biggest Gorilla yet…
  • 28.  
  • 29. GREEN catalog pages
  • 30. GREEN catalog pages 9-10-11 SILVERBACK
  • 31. GREEN catalog page 12
  • 32. GREEN catalog page 12
  • 33. is a Gorilla Mill? WHAT
  • 34.  
  • 35.
    • Trying to make a better end mill to compete.
    • Started spreading virally, realized potential.
    • Won’t rest, constantly improving.
    • The marketplace is overwhelmed with variable helix end mills.
    • Gorilla Mills® will reduce chatter, decrease cycle times, extend tool life and create a superior finish.
  • 36. the Gorilla Mill is better. WHY There are 4 reasons
  • 37. VARIABLE HELIX
    • CNC is too perfect, sets up vibrations/harmonics that create chatter.
    • Our design ensures nothing meets at 90°
    • We do everything possible to break up that perfection
    • Patented: US Pat. 7,153,067 & 7,367,754
    #1
  • 38.
    • Best in the world
    • Sub micron 10% ultra fine grade
    • Ultra-high transverse rupture strength
    SUBSTRATE #2
  • 39. GMP ? PROCESS
  • 40. WITHOUT GMP #3
    • Reaction of carbide and diamond
    • Without GMP while it first runs:
      • micro fractures, removal of the coating
  • 41.
    • Old school: take a
    • penny & run along
    • edge
    GMP #3
  • 42. WITH GMP #3
    • We hone GMP on CNC in a controlled environment
    • Micro teeth are removed that create the fracture points & produces a more suitable surface for GMX-35 coating to adhere
  • 43.
    • AlTiN on
    • 1650° F working temperature
    • Always runs better on coolant but will run without
    GMX-35 COATING ADDS UP TO… STEROIDS #4
  • 44. WIN RATIO AGAINST ALL OF OUR COMPETITORS 85% + Now that’s a lot of bananas.
  • 45. to choose Gorilla Mill? WHEN
  • 46.
    • When cost/part is what matters
    THEIRS OURS COST VS. PRODUCTIVITY widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget widget
  • 47. COMPETITOR GORILLA MILL Coating TiAlN GMX-35 Cutter diameter (inches) 0.4375 0.4375 Cutting speed (RPM) 2,670 2,881 Cutting speed (SFM) 306 330 Number of flutes/cutter 4 4 Chip load/tooth (CLPT) 0.0029 0.0033 Feed rate (IPM) 30.972 38.0292 Max. width of cut (WOC) (inches) 0.4375 0.4375 Max. depth of cut (DOC) (inches) 0.2 0.2 Cutting time/piece/min. 0.323 0.263 Parts/tool 500 1000 Tool life/min. 161 263 Time per cutter change (min.) 20 20 Change cost per piece $0.07 $0.03 Tool cost (purchase) $39.34 $45.45 Cost/part $0.04 $0.02 Machine hourly cost (burden) $100.00 $100.00 Machine cost/part $0.54 $0.44 Total cost/part $0.64 $0.49 Est. annual production 84,700 84,700 Est. annual cost $54,557.57 $41,868.74 Est. annual savings $12,688.83 Material: 4140
  • 48. Material: Ductile Iron COMPETITOR GORILLA MILL Coating TiAlN GMX-35 Cutter diameter (inches) 0.472 0.472 Cutting speed (RPM) 6100 6100 Cutting speed (SFM) 754 754 Number of flutes/cutter 4 5   Chip load/tooth (CLPT) 0.0031 0.0024 Feed rate (IPM) 75.64 73.2 Max. width of cut (WOC) (inches) 0.01 0.01 Max. depth of cut (DOC) (inches) 0.02 0.02 Cutting time/piece/min. 0.104 0.107   Parts/tool 275 1400 Tool life/min. 29 150 Time per cutter change (min.) 5 5 Change cost per piece $0.02 $0.00   Tool cost (purchase) $46.30 $51.16 Cost/part $0.67 $0.18   Machine hourly cost (burden) $50.00 $50.00 Machine cost/part $0.09 $0.09 Total cost/part $0.78 $0.28   Est. annual production 1,380,000 1,380,000 Est. annual cost $1,069,624.59 $379,579.36 Est. annual savings $690,045.23
  • 49. Yup. It’s pretty good, isn’t it.
  • 50. Come to mama.
  • 51. do I use Gorilla Mill? WHERE
  • 52. Aerospace
  • 53. Aviation
  • 54. Medical
  • 55. Industry
  • 56. SPECIALS
    • 35% of what we do
    • Don’t back off just because it’s not in the book
    • Our engineering staff can help develop specials
  • 57. COATING
    • All the industry standards are available
      • TiN
      • TiAlN
      • TiCN
      • TiCN-MP
      • ZrN
      • CrN
      • CBC
      • TiAlCN
  • 58. COATING
    • Plus 2 high performance
      • GMX-35
      • GDX-59
  • 59. [placeholder: website homepage] www.cgctool.com
  • 60. www.cgctool.com/calculator
  • 61.  
  • 62. Q & A