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David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant
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David Manley, Hanson Building Products - Building a World Leading State of the Art Energy Efficient Plant

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  • Contamination removed using an insitu technique to minimse waste disposed and remove the requirment to import fill materials Water – 78% of the water is recovered and reused Waste – Fired waste is used as a raw material in the terracotta process, unfired waste is fed back in to the process, scrubber waste is now recycled into cement production.
  • BREEAM - Independently assessed for site management, employee health and welfare, energy use, transport, water, ecology and pollution
  • Burners self igniting Bricks are cool when leaving the kiln – all heat recovered Soft start variable speed drives The dryer has a high thermal mass with lots of insulation - Block/insulation/brickwork.
  • Transcript

    • 1. Hanson UK Investing in the future of the UK construction industry David Manley Senior Environment and Sustainability Manager
    • 2. Today’s agenda <ul><li>Introduction and welcome </li></ul><ul><li>Our business </li></ul><ul><li>Investing for the future </li></ul><ul><li>Your questions </li></ul>
    • 3. Hanson UK - part of a global business <ul><li>A division of HeidelbergCement Group, one of the world’s leading heavy building materials companies </li></ul><ul><ul><li>53,000 employees across five continents </li></ul></ul><ul><ul><li>the global leader in aggregates </li></ul></ul><ul><ul><li>leading positions in cement and ready-mixed concrete </li></ul></ul>
    • 4. Hanson UK - a market leader <ul><li>Leading market positions in aggregates, concrete, cement and building products </li></ul><ul><li>Sand and gravel from the land and sea, crushed rock, ready-mixed and precast concrete, asphalt and cement-related materials </li></ul><ul><li>A range of building products including clay bricks, aircrete and aggregate blocks </li></ul>
    • 5. Hanson UK – a market leader
    • 6. Hanson UK Investing in the most modern brick factory in Europe
    • 7. Investing for the future <ul><li>State-of-the-art brick factory at </li></ul><ul><li>Measham, Leicestershire </li></ul><ul><li>£50 million investment </li></ul><ul><li>Sustainability at the core </li></ul><ul><li>Most efficient soft mud brick factory in Europe </li></ul><ul><li>High sustainability credentials </li></ul>
    • 8. Traditional materials, modern process <ul><li>Long-term permitted clay reserves </li></ul><ul><li>Low energy, low waste production </li></ul><ul><li>Highly mechanised </li></ul><ul><li>Potential to produce up to 200 million bricks a year </li></ul><ul><li>Efficient production process </li></ul>
    • 9. Sustainability credentials - 1 <ul><li>Brownfield Site </li></ul><ul><li>Water recycling system </li></ul><ul><li>Kiln Heat Recovery </li></ul><ul><li>Zero Process Waste to Landfill </li></ul>
    • 10. Sustainability credentials - 2 <ul><li>BREEAM Design </li></ul><ul><li>Supports the local community and national economy </li></ul><ul><li>Traditional terracotta business remains alongside the new plant </li></ul><ul><li>Hanson operates all of its sites to ISO 14001 </li></ul><ul><li>Hanson Building products awarded BES 6001 for all brick factories </li></ul>
    • 11. Energy - 1
    • 12. Energy 2- How did we do it <ul><li>Utilises pulsed high velocity burners </li></ul><ul><li>Waste heat is recovered and used to dry the product </li></ul><ul><li>EFF1 motors used throughout. </li></ul><ul><li>High levels of insulation throughout to prevent heat loss </li></ul>
    • 13. Serving our customers <ul><li>New range of bricks to appeal to all end users </li></ul><ul><li>Capacity to produce 30,000 bricks an hour </li></ul><ul><li>A+ rating within the Green Guide to Specification </li></ul><ul><li>Guaranteed colour consistency and dimension tolerance </li></ul><ul><li>Brick remains the lowest-cost of all competing cladding materials (RICS) </li></ul><ul><li>Factory tours organised on request </li></ul>
    • 14. Your questions

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