Product Catalogue EWM
 

Like this? Share it with your network

Share

Product Catalogue EWM

on

  • 546 views

EWM Group - ведущий немецкий производитель оборудования для полуавтоматической, аргонодуговой, плазменной и ...

EWM Group - ведущий немецкий производитель оборудования для полуавтоматической, аргонодуговой, плазменной и ручной дуговой сварки;

Statistics

Views

Total Views
546
Views on SlideShare
546
Embed Views
0

Actions

Likes
0
Downloads
1
Comments
0

0 Embeds 0

No embeds

Accessibility

Categories

Upload Details

Uploaded via as Adobe PDF

Usage Rights

© All Rights Reserved

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Processing…
Post Comment
Edit your comment

Product Catalogue EWM Document Transcript

  • 1. Product Catalogue  Welding machines  Welding torches  Welding consumables  Plasma cutting  Oxy-fuel welding and cutting  Mechanisation, automation and process planning  Surface treatment  Protective equipment and safety  Advice and service BlueEvolution® – the major sustainability initiative from EWM. Saves money, secures jobs and protects the environment. www.blueevolution.info 1st Edition 2013
  • 2. EWM HIGHTEC WELDING GmbH – Simply more! EWM has a fully coordinated system in which all components are systematically geared towards delivering consistently high welding quality, conserving resources and reducing the workload. The advantages for our customers are obvious – the complete product portfolio means that they only have one contact. EWM provides you with advice and service. We also guarantee the quickest availability and delivery times for all of our products. In doing so, we take technological responsibility for the entire welding process. This catalogue contains the complete EWM product range from welding machines, welding torches and welding consumables through to welding accessories. n Advice + service Have you got any questions which are not answered in this price list? Our global EWM branches and sales partners are happy to help and advise you at any time. You will find your local partner online at www.ewm-group.com. Alternatively, please contact the EWM works team at any time on +49 2623 9276-0 or info@ewm-sales.com. n Financing Do you only require a machine temporarily or you would like to finance it? We will naturally be happy to provide you with an attractive leasing or rental quotation. Contact us or your dealer. n Up to five-year warranty Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our products and therefore provide you with a five or three-year warranty on our welding machines in accordance with the current version of the warranty conditions. n Returns If you do need to return a product for some reason, please discuss this with the seller in advance. Your return can only be accepted and processed to your satisfaction as quickly as possible in accordance with our return conditions if previously agreed upon and if the goods are in their original packaging. Custom-made products cannot be exchanged. n T&Cs + technical data All products are supplied in accordance with the Terms and Conditions of the EWM sales company. The information in our documents is non-binding. We retain the right to make changes on the grounds of technical developments or errors. 2 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 3. Arc welding Welding machine sets 7 Welding torches 97 Welding consumables 295 Welding accessories 367 Orbital welding 395 Plasma cutting Cutting machines and torches 411 Compressed air accessories 433 Oxy-fuel welding and cutting Torches, machines and accessories 451 Mechanisation and process planning Positioners • Turning rolls • Circumferential welding machines • Electrode grinders • Induction heaters 537 Surface treatment Seam cleaning • Grinding and cutting discs • Cleaning and anti-spatter sprays 549 Protective equipment and safety Helmets • Personal safety equipment • Welding curtains • Fume extraction • Process planning • Work clothes 565 Services Repairs • Renting • Certification to EN 1090 629
  • 4. The EWM Total System Concept  The Welding Code: At EWM, the “Welding Code” means an in-depth understanding of what constitutes a perfect weld in the context of your specific welding task. Only with this knowledge and decades of experience is it possible to make sustainable improvements to your complete welding process  BlueEvolution - The Sustainability Initiative from the Inventors of the “Welding Code”: The complete EWM system offers you a great deal of benefits: You not only save money and protect the environment but you also make sure your employees‘ health is cared for and secure their jobs  EWM will help you to comply with EN 1090 criteria! As part of the CE marking qualification process, you need to ensure qualification of your welding production process by an approved testing centre by the end of the transition period (July 1, 2014). By acquiring the EWM EN 1090 WPQR Package (Welding Procedure Qualification Report) and using EWM machines covered by the EWM EN 1090 WPQR package, you achieve the required qualification automatically. Save time and money by acquiring standard welding procedure specifications qualified by the appropriate procedure tests (WPQR) directly in the EWM EN 1090 WPQR Package!  Up to five-year warranty Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our products and therefore provide you with a five or three-year warranty on our welding machines, also for 3-shift operation, in accordance with the current version of the warranty conditions. Sales and Logistics Centre A3 exit Ransbach-Baumbach, Germany www.ewm-sales.com 4 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 5. Symbols 1-phase connection 7-pole remote control connection 2-phase connection 8-pole torch connection 3-phase connection 12-pole torch connection 3-phase connection „TNS net“ 14-pole remote control connection 5-pole torch connection 19-pole torch connection Torch hose package length Intermediate hose package length The correct type of current and correct polarity for direct current are important for the welding of consumables suitable for electric welding. They are indicated by code numbers in the respective DIN abbreviations which are replaced by compound symbols here. From the four symbols known in electrical engineering ~ for alternating current = for direct current + for plus pole − for minus pole seven possibilities for the suitable current of the welding consumables emerge: = Alternating current = Direct current (plus pole) = Direct current (plus pole) or alternating current = Direct current (minus pole) = Direct current (minus pole) or alternating current = Direct current (plus pole or minus pole) = Direct current (plus pole or minus pole) or alternating current Abbreviations 2DV Two wire feed units GD UD Gas cooled, decentral, Up/Down 2T Double push button GDV Rotary gas valve 2U/D 2x Up/Down HFL Highly flexible hose package 4R 4 rollers HW Hotwire 5P 5-pole connection socket KGE 8P 8-pole connection socket Compact, gas cooled, euro torch connection ADAP Adapter MV Multivolt ASM Connection capability PC1 Powercontrol 1 AW Connection capability filler wire PC2 Powercontrol 2 cel Cellulose electrodes pws Pole reversing switch CW Cold wire TDG Portable, decompact, gas cooled D Double wire feed unit TGD Portable, gas cooled, decentral D2 Wire spool D200 D3 Wire spool D300 DG Decompact, gas cooled DW Decompact, water cooled EZA Euro torch connection FDW Mobile, decompact, water cooled FWD Mobile, water cooled, decentral GD Gas cooled, decentral TGE Portable, gas cooled, euro torch connection TKM Portable, compact, modular TMD Portable, modular, decentral U/D Up/Down WD Water cooled, decentral WD UD Water cooled, decentral, Up/Down WE Water cooled, Euro torch connection VPE Packing unit ewm Hightec Welding GmbH /// www.ewm-group.com 5
  • 6. Further components and accessories  More detailed information on our plasma welding components, tigSpeed wire feeders, miniDrive feeders, automation components and other numerous accessories can be found in our machine catalogue (WM.0824.01), automation catalogue (WM.0837.01) and on the internet at www.ewm-group.com  Contact EWM  Internet www.ewm-sales.com  E-Mail info@ewm-sales.com You can contact us by phone Monday to Friday from 7.00 am to 5 pm: +49 2623 9276-0 Sales, service and training  Sales sales@ewm-group.com  Service service@ewm-group.com  Training training@ewm-group.com Welding consultancy and product information  Products and process technology welding@ewm-group.com  Marketing marketing@ewm-group.com  Technical documentation documentation@ewm-group.com  Quality management qm@ewm-group.com  Automation automatisierung@ewm-group.com Follow us on Facebook and YouTube http://www.facebook.com/ewmhightecwelding http://www.youtube.com/EWMwelding 6 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 7. MIG/MAG welding Overview Overview Inverter welding machines Inverter welding machines Step switch controlled welding machines Page Picomig alpha Q Phoenix Phoenix Taurus Taurus Mira Saturn Wega Pulse, portable Multiprocess, alpha Q Pulse, modular Pulse, mobile Standard, modular Standard, mobile Standard, mobile Standard, mobile Standard, mobile 10 12 16 18 26 30 44 46 50 Symbols for welding processes MIG/MAG standard MMA pulse TIG coldArc ® superPuls ® Process switching pipeSolution ® Gouging forceArc ® activeArc ewm Hightec Welding GmbH /// www.ewm-group.com 7
  • 8. Processes MIG/MAG Machines and processes from EWM – the optimum solution for every need. alpha Q Phoenix Highly dynamic forceArc® power module Highly dynamic forceArc® power module High-performance inverter 80 V output voltage High-performance inverter 80 V output voltage coldArc® power module for heat-reduced welding MIG/MAG standard MIG/MAG standard pulse pulse coldArc® pipeSolution® forceArc® forceArc® rootArc® MMA TIG (lift Arc) TIG (lift Arc) superPuls® Process switching superPuls® Process switching Gouging 8 MMA Gouging ewm Hightec Welding GmbH /// www.ewm-group.com
  • 9. Processes MIG/MAG EWM power sources stand out due to a high-performance inverter with high open circuit voltage and excellent arc characteristics. This creates unique welding properties for perfect results as well as excellent quality with 100% reproducibility. EWM can provide the perfect solution for every technical welding requirement – from the Taurus Basic through to our complete solution, alpha Q. Upon request, and depending on requirements and investment capabilities, customers can profit from bespoke, optimised power modules for innovative welding processes. Taurus Synergic S Taurus Basic Picomig Highly dynamic forceArc® power module High-performance inverter 80 V output voltage MIG/MAG standard High-performance inverter 80 V output voltage MIG/MAG standard High-performance inverter 80 V output voltage MIG/MAG standard pulse forceArc® rootArc® MMA rootArc® MMA TIG (lift Arc) Gouging (only Picomig 305) MMA TIG (lift Arc) Gouging ewm Hightec Welding GmbH /// www.ewm-group.com 9
  • 10. MIG/MAG welding Inverter welding machines Pulse, portable Picomig 180 Picomig 305 zz zz zz zz zz zz Inverter welding machine, DC, pulse, gas-cooled Multiprocess: MIG/MAG, TIG lift arc and MMA Portable, compact Robust plastic casing with no corners or edges Polarity selection and display: superb for welding self-shielding flux cored wires 4-roll drive Picomig 180 puls TKG   zz zz zz 3.5 m mains lead with 16 A earthed plug Equipped for 0.8 mm + 1.0 mm steel wires Spool diameter up to 200 mm Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 180 A 180 A / 25 % 120 A / 60 % 100 A / 100 % 685 mm x 280 mm x 360 mm 15 kg Designation Item no. Complete set: Including pressure regulator, gas hose, welding lead, 2 kg flux cored wire, 2 kg steel wire, gas nozzle and welding torch Picomig 305 D2 puls     zz m 3 4 5 Mounting for wire spool diameter D200 (5 kg) Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Spool diameter External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 260 A / 60 % 200 A / 100 % 200 mm 535 mm x 300 mm x 480 mm 27 kg Designation Item no. m 3 4 5 Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle Picomig 305 D3 puls       zz Spool diameter External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 260 A / 60 % 200 A / 100 % 300 mm 625 mm x 300 mm x 480 mm 29 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle ewm Hightec Welding GmbH /// www.ewm-group.com 391-005266-00000 391-005266-00001 391-005266-00002 Mounting for wire spool diameter D300 (15 kg) Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 10 091-005135-00502 391-005135-00001 391-005135-00002 Item no. m 3 4 5 391-005267-00000 391-005267-00001 391-005267-00002 PK 2013 2013-3-19
  • 11. Multiprocess MIG/MAG pulse welding machines Overview - alpha Q - control alpha Q MIG/MAG standard MMA Pulse TIG coldArc® pipeSolution® superPuls® process switching Gouging forceArc® Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via welding sequence with LED user menu No settings required on decompact welding machine Highlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Synergic – one-knob operation forceArc, coldArc, pipeSolution and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging
  • 12. MIG/MAG welding Inverter welding machines Multiprocess, alpha Q zz alpha Q zz zz zz zz zz zz Inverter welding machine, DC, pulse One-knob operation (Synergic): Setting of all welding parameters and functions – easy setting of operating point on the wire feeder, pre-programmed JOBs (welding tasks) can be selected from JOB list Maximum efficiency thanks to coldArc, forceArc and pipeSolution Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires 5 m mains supply lead alpha Q 330 TKM gasgekühlt         Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 330 A 330 A / 40 % 270 A / 60 % 210 A / 100 % Designation Item no. m 3 4 5 Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch alpha Q 330 TKM wassergekühlt         Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 330 A 330 A / 40 % 270 A / 60 % 210 A / 100 % Designation Item no. m 3 4 5 Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch alpha Q 351 FDW           Cooling output Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight Item no. m 3 12 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005119-01000 391-005119-01001 391-005119-01002 1500 W 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 135 kg Designation Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 391-005119-00000 391-005119-00001 391-005119-00002 4 5 m 1 5 10 1 5 10 1 5 10 391-005130-00110 391-005130-00120 391-005130-00130 391-005130-00111 391-005130-00121 391-005130-00131 391-005130-00112 391-005130-00122 391-005130-00132 PK 2013 2013-3-19
  • 13. MIG/MAG welding Inverter welding machines alpha Q 551 FDW           Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1500 W 1100 mm x 455 mm x 1000 mm 138.5 kg Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005074-00110 391-005074-00120 391-005074-00130 391-005074-00111 391-005074-00121 391-005074-00131 391-005074-00112 391-005074-00122 391-005074-00132 13
  • 14. Multiprocess MIG/MAG welding machines Overview – Phoenix – controls Progress No electronics in the wire feed unit Setting of operating point, arc length correction, non-latched/latched and standard/pulse on the wire feed unit Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the welding machine Setting of the welding parameters via welding sequence with LED user menu Highlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list. Synergic – one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging Expert / M 3.00 Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feed unit Selection and display of the welding task via LED user menu Selected welding task is constantly visible on the welding machine Setting of all welding parameters and welding data displays on the welding machine Highlights Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the different materials, gas types and wire diameters Synergic – one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging
  • 15. Multiprocess MIG/MAG welding machines Overview – Phoenix – controls Expert / M 3.70 Setting of all welding parameters and welding data displays on the wire feed unit Setting of the welding parameters via welding sequence with LED user menu Selection and display of the welding task via LED user menu Selected welding task is constantly visible on the welding machine Setting of all welding parameters and welding data displays on the wire feed unit and on welding machine Highlights Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the different materials, gas types and wire diameters Synergic – one-knob operation forceArc, rootArc and standard and pulse MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging
  • 16. MIG/MAG welding Inverter welding machines Pulse, modular zz Phoenix 355 Phoenix 405 Phoenix 505 zz zz zz zz Inverter welding machine, DC, pulse Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires 5 m mains supply lead Phoenix 355 Progress TKM         zz Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 40 % 300 A / 60 % 270 A / 100 % 625 mm x 300 mm x 480 mm 33 kg External dimensions, compl. Weight Designation Item no. m 3 4 5 Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Phoenix 355 Progress puls TDM         zz Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 625 mm x 300 mm x 535 mm 41 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 16 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005271-00000 391-005271-00001 391-005271-00002 4 5 m 1 5 10 1 5 10 1 5 10 093-005283-01110 093-005283-01120 093-005283-01130 093-005283-01111 093-005283-01121 093-005283-01131 093-005283-01112 093-005283-01122 093-005283-01132 PK 2013 2013-3-19
  • 17. MIG/MAG welding Inverter welding machines Phoenix 405 Progress puls TDM         zz Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 505 Progress puls TDM         zz 4 5 m 1 5 10 1 5 10 1 5 10 Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 500 A 500 A / 60 % 430 A / 100 % Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005240-01110 391-005240-01120 391-005240-01130 391-005240-01111 391-005240-01121 391-005240-01131 391-005240-01112 391-005240-01122 391-005240-01132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005220-01110 391-005220-01120 391-005220-01130 391-005220-01111 391-005220-01121 391-005220-01131 391-005220-01112 391-005220-01122 391-005220-01132 17
  • 18. MIG/MAG welding Inverter welding machines Pulse, mobile Inverter welding machine, DC, pulse, water-cooled Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging zz Gouging with carbon electrode diameters (551) of up to 10mm zz Very high power reserves enable use of long intermediate hose packages: 70 mm² up to 30 m 95 mm² up to 40 m zz Decompact, mobile, can be lifted by crane and moved by fork lift zz Equipped with PC interface as standard zz Connection capability for remote control and function torch zz 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires zz Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolled pump and fan zz 5 m mains supply lead zz Phoenix 351 Phoenix 401 Phoenix 451 Phoenix 551 zz Phoenix 351 Progress puls FDW         zz Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 351 Expert puls FDW         zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 18 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004848-00110 391-004848-00120 391-004848-00130 391-004848-00111 391-004848-00121 391-004848-00131 391-004848-00112 391-004848-00122 391-004848-00132 4 5 m 1 5 10 1 5 10 1 5 10 391-004849-05110 391-004849-05120 391-004849-05130 391-004849-05111 391-004849-05121 391-004849-05131 391-004849-05112 391-004849-05122 391-004849-05132 PK 2013 2013-3-19
  • 19. MIG/MAG welding Inverter welding machines Phoenix 351 Expert puls M3.00 FDW         zz zz Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 401 Progress puls FDW         zz 4 5 m 1 5 10 1 5 10 1 5 10 Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-004849-00110 391-004849-00120 391-004849-00130 391-004849-00111 391-004849-00121 391-004849-00131 391-004849-00112 391-004849-00122 391-004849-00132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005247-00110 391-005247-00120 391-005247-00130 391-005247-00111 391-005247-00121 391-005247-00131 391-005247-00112 391-005247-00122 391-005247-00132 19
  • 20. MIG/MAG welding Inverter welding machines Pulse, mobile Phoenix 401 Expert puls FDW         zz zz Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 401 Expert puls M3.00 FDW         zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 20 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005248-05110 391-005248-05120 391-005248-05130 391-005248-05111 391-005248-05121 391-005248-05131 391-005248-05112 391-005248-05122 391-005248-05132 4 5 m 1 5 10 1 5 10 1 5 10 391-005248-00110 391-005248-00120 391-005248-00130 391-005248-00111 391-005248-00121 391-005248-00131 391-005248-00112 391-005248-00122 391-005248-00132 PK 2013 2013-3-19
  • 21. MIG/MAG welding Inverter welding machines Phoenix 451 Progress puls FDW         zz Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 451 Expert puls FDW         zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005010-00110 391-005010-00120 391-005010-00130 391-005010-00111 391-005010-00121 391-005010-00131 391-005010-00112 391-005010-00122 391-005010-00132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005011-05110 391-005011-05120 391-005011-05130 391-005011-05111 391-005011-05121 391-005011-05131 391-005011-05112 391-005011-05122 391-005011-05132 21
  • 22. MIG/MAG welding Inverter welding machines Pulse, mobile Phoenix 451 Expert puls M3.00 FDW         zz zz Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 551 Progress puls FDW         zz 4 5 m 1 5 10 1 5 10 1 5 10 Easiest possible selection of the preset JOBs (welding tasks) for various materials, gas types and wire diameters via JOB list Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 22 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005011-00110 391-005011-00120 391-005011-00130 391-005011-00111 391-005011-00121 391-005011-00131 391-005011-00112 391-005011-00122 391-005011-00132 4 5 m 1 5 10 1 5 10 1 5 10 391-005013-00110 391-005013-00120 391-005013-00130 391-005013-00111 391-005013-00121 391-005013-00131 391-005013-00112 391-005013-00122 391-005013-00132 PK 2013 2013-3-19
  • 23. MIG/MAG welding Inverter welding machines Phoenix 551 Expert puls FDW         zz zz Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of the welding parameters via welding workflow with LED user guidance on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Phoenix 551 Expert puls M3.00 FDW         zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Ideal for changing welding tasks due to menu-based JOB (welding task) selection on the welding machine for the different materials, gas types and wire diameters Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feeder Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005014-05110 391-005014-05120 391-005014-05130 391-005014-05111 391-005014-05121 391-005014-05131 391-005014-05112 391-005014-05122 391-005014-05132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005014-00110 391-005014-00120 391-005014-00130 391-005014-00111 391-005014-00121 391-005014-00131 391-005014-00112 391-005014-00122 391-005014-00132 23
  • 24. Multiprocess MIG/MAG welding machines Overview – Taurus – controls Basic No electronics in the wire feed unit Setting of operating point, wire speed and non-latched/latched on the wire feed unit Twin-knob operation Setting of all welding parameters and welding data displays on the welding machine Highlights MIG/MAG welding with solid and flux cored wire, MMA welding, air arc gouging Synergic S Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via welding sequence with LED user menu Synergic – one-knob operation No settings required on decompact welding machine Highlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Synergic – one-knob operation forceArc, rootArc and standard MIG/MAG welding with solid and flux cored wire, MMA and TIG lift arc welding, air arc gouging Extensive remote control options
  • 25. MIG/MAG welding Inverter welding machines Standard, modular Taurus 355 Taurus 405 Taurus 505 Inverter welding machine, DC Multiprocess: MIG/MAG, MMA and air arc gouging zz Modular (gas- or water-cooled) zz Gouging with up to 10 mm carbon electrode diameter (505) zz Very high power reserves enable use of long intermediate hose packages: 70 mm² up to 30 m 95 mm² up to 40 m zz Tool-free polarity selection: ideal for welding self-shielding flux cored wires zz Connection capability for remote control, function torch, cooling unit zz Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine zz zz Taurus 355 Basic TKM zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 40 % 300 A / 60 % 270 A / 100 % 624 mm x 300 mm x 480 mm 33 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Taurus 355 Basic TKM zz zz Item no. m 3 4 5 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 40 % 300 A / 60 % 270 A / 100 % 624 mm x 300 mm x 480 mm 33 kg Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch 26 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005214-00000 391-005214-00001 391-005214-00002 Item no. m 3 4 5 391-005273-01000 391-005273-01001 391-005273-01002 PK 2013 2013-3-19
  • 26. MIG/MAG welding Inverter welding machines Taurus 355 Basic TDM zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 624 mm x 300 mm x 535 mm 41 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 355 Synergic S TDM       zz zz 4 5 m 1 5 10 1 5 10 1 5 10 All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 624 mm x 300 mm x 535 mm 41 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005286-01110 391-005286-01120 391-005286-01130 391-005286-01111 391-005286-01121 391-005286-01131 391-005286-01112 391-005286-01122 391-005286-01132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005285-01110 391-005285-01120 391-005285-01130 391-005285-01111 391-005285-01121 391-005285-01131 391-005285-01112 391-005285-01122 391-005285-01132 27
  • 27. MIG/MAG welding Inverter welding machines Standard, modular Taurus 405 Basic TDM zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 624 mm x 300 mm x 535 mm 41 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 405 Synergic S TDM       zz zz 4 5 m 1 5 10 1 5 10 1 5 10 All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 624 mm x 300 mm x 535 mm 41 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 28 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005214-01110 391-005214-01111 391-005214-01112 391-005214-01120 391-005214-01121 391-005214-01122 391-005214-01130 391-005214-01131 391-005214-01132 4 5 m 1 5 10 1 5 10 1 5 10 391-005244-01110 391-005244-01111 391-005244-01112 391-005244-01120 391-005244-01121 391-005244-01122 391-005244-01130 391-005244-01131 391-005244-01132 PK 2013 2013-3-19
  • 28. MIG/MAG welding Inverter welding machines Taurus 505 Basic TDM zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 500 A 500 A / 60 % 430 A / 100 % 624 mm x 300 mm x 535 mm 45 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 505 Synergic S TDM       zz zz 4 5 m 1 5 10 1 5 10 1 5 10 All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 500 A 500 A / 60 % 430 A / 100 % 624 mm x 300 mm x 535 mm 45 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005221-01110 391-005221-01111 391-005221-01112 391-005221-01120 391-005221-01121 391-005221-01122 391-005221-01130 391-005221-01131 391-005221-01132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005219-01110 391-005219-01111 391-005219-01112 391-005219-01120 391-005219-01121 391-005219-01122 391-005219-01130 391-005219-01131 391-005219-01132 29
  • 29. MIG/MAG welding Inverter welding machines Standard, mobile Taurus 401 Taurus 351 Taurus 451 Taurus 551 Inverter welding machine, DC Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging zz rootArc: Stable, soft, short arc even with long welding leads; ideal for simple, reliable root welding without weld pool backing, effortless gap bridging. (Only with Taurus Synergic) zz Gouging with carbon electrode diameters (551) of up to 10mm zz Very high power reserves enable use of long intermediate hose packages: 70 mm² up to 30 m 95 mm² up to 40 m zz Connection capability for remote control and function torch zz 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires zz More effective welding with forceArc technology (Taurus Synergic) zz Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolled pump and fan zz zz Taurus 401 Basic FKW zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 4 5 Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Taurus 351 Basic FDG zz zz The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 30 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005232-00000 391-005232-00001 391-005232-00002 4 5 m 1 5 10 1 5 10 1 5 10 391-005174-00110 391-005174-00111 391-005174-00112 391-005174-00120 391-005174-00121 391-005174-00122 391-005174-00130 391-005174-00131 391-005174-00132 PK 2013 2013-3-19
  • 30. MIG/MAG welding Inverter welding machines Taurus 351 Synergic S FDG       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 401 Basic FDG zz zz 4 5 m 1 5 10 1 5 10 1 5 10 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 107 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005193-00110 391-005193-00111 391-005193-00112 391-005193-00120 391-005193-00121 391-005193-00122 391-005193-00130 391-005193-00131 391-005193-00132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005249-00110 391-005249-00111 391-005249-00112 391-005249-00120 391-005249-00121 391-005249-00122 391-005249-00130 391-005249-00131 391-005249-00132 31
  • 31. MIG/MAG welding Inverter welding machines Standard, mobile Taurus 401 Synergic S FDG       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 107 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 451 Basic FDG zz zz 4 5 m 1 5 10 1 5 10 1 5 10 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 32 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005255-00110 391-005255-00111 391-005255-00112 391-005255-00120 391-005255-00121 391-005255-00122 391-005255-00130 391-005255-00131 391-005255-00132 4 5 m 1 5 10 1 5 10 1 5 10 391-005176-00110 391-005176-00111 391-005176-00112 391-005176-00120 391-005176-00121 391-005176-00122 391-005176-00130 391-005176-00131 391-005176-00132 PK 2013 2013-3-19
  • 32. MIG/MAG welding Inverter welding machines Taurus 451 Synergic S FDG       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 551 Basic FDG zz zz 4 5 m 1 5 10 1 5 10 1 5 10 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005195-00110 391-005195-00111 391-005195-00112 391-005195-00120 391-005195-00121 391-005195-00122 391-005195-00130 391-005195-00131 391-005195-00132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005178-00110 391-005178-00111 391-005178-00112 391-005178-00120 391-005178-00121 391-005178-00122 391-005178-00130 391-005178-00131 391-005178-00132 33
  • 33. MIG/MAG welding Inverter welding machines Standard, mobile Taurus 551 Synergic S FDG       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 351 Basic FDW zz zz 4 5 m 1 5 10 1 5 10 1 5 10 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 34 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005197-00110 391-005197-00111 391-005197-00112 391-005197-00120 391-005197-00121 391-005197-00122 391-005197-00130 391-005197-00131 391-005197-00132 4 5 m 1 5 10 1 5 10 1 5 10 391-005149-00110 391-005149-00111 391-005149-00112 391-005149-00120 391-005149-00121 391-005149-00122 391-005149-00130 391-005149-00131 391-005149-00132 PK 2013 2013-3-19
  • 34. MIG/MAG welding Inverter welding machines Taurus 351 Synergic S FDW       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 401 Basic FDW zz zz 4 5 m 1 5 10 1 5 10 1 5 10 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005187-00110 391-005187-00111 391-005187-00112 391-005187-00120 391-005187-00121 391-005187-00122 391-005187-00130 391-005187-00131 391-005187-00132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005250-00110 391-005250-00111 391-005250-00112 391-005250-00120 391-005250-00121 391-005250-00122 391-005250-00130 391-005250-00131 391-005250-00132 35
  • 35. MIG/MAG welding Inverter welding machines Standard, mobile Taurus 401 Synergic S FDW       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 118 kg Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 451 Basic FDW zz zz 4 5 m 1 5 10 1 5 10 1 5 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 36 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005256-00110 391-005256-00111 391-005256-00112 391-005256-00120 391-005256-00121 391-005256-00122 391-005256-00130 391-005256-00131 4 5 m 1 5 10 1 5 10 1 5 10 391-005150-00110 391-005150-00111 391-005150-00112 391-005150-00120 391-005150-00121 391-005150-00122 391-005150-00130 391-005150-00131 391-005150-00132 PK 2013 2013-3-19
  • 36. MIG/MAG welding Inverter welding machines Taurus 451 Synergic S FDW       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Taurus 551 Basic FDW zz zz 4 5 m 1 5 10 1 5 10 1 5 10 391-005189-00110 391-005189-00111 391-005189-00112 391-005189-00120 391-005189-00121 391-005189-00122 391-005189-00130 091-005256-00131 391-005189-00132 The most important functions can be set at the workplace (wire feeder) Twin-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005151-00110 391-005151-00111 391-005151-00112 391-005151-00120 391-005151-00121 391-005151-00122 391-005151-00130 391-005151-00131 391-005151-00132 37
  • 37. MIG/MAG welding Inverter welding machines Standard, mobile Taurus 551 Synergic S FDW       zz zz All functions as well as the welding data display are available at the workplace (wire feeder) Synergic one-knob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 129 kg External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 38 ewm Hightec Welding GmbH /// www.ewm-group.com 4 5 m 1 5 10 1 5 10 1 5 10 391-005191-00110 391-005191-00111 391-005191-00112 391-005191-00120 391-005191-00121 391-005191-00122 391-005191-00130 391-005191-00131 391-005191-00132
  • 38. MIG/MAG welding Overview Overview Step switch controlled welding machines MIG/MAG welding PK 2013 2013-3-19 Page Step switch controlled welding machines Mira Saturn Wega ewm Hightec Welding GmbH /// www.ewm-group.com 44 46 50 39
  • 39. MIG/MAG intermediate drive miniDrive miniDrive MIG/MAG You can get anywhere with the miniDrive. Is your welding location confined and far away from the power source and is great weight an impediment? Then the miniDrive is the solution. nn Robust and lightweight in an aluminium housing: Just nn Operating point setting, correction of the arc length and wire inching directly at the miniD- 7.5 kg and compact size nn Optimal protection due to round edges and plastic rive nn Can be operated even with gloves. protectors nn Reliable wire feeding even over long distances, same roller diameter as in EWM wire feeders nn Cover up to 50 m with the miniDrive nn The miniDrive fits through almost any gap and can be nn The most important functions are directly acces- sible as remote control or function torches can be connected. nn With strain relief for extra long life of the hose packages used in extremely confined spaces Technical data miniDrive Duty cycle 40 °C Taurus 401 Synerrgic S Wire feed speed Roller diameter Dimensions L x W x H in mm Weight (w/o hose package) 400 A/60 % 300 A/100 % 1 m/min - 20 m/min 37 mm 302 x 176 x 196 7.5 kg Mains voltage (tolerances) Mains fuse (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % to +20 %) 3 x 25 A 5 A–400 A 400 A/100 % Areas of application: For welding machines of the following series: e.g. shipyards, crane construction, container and equipment construction, rail vehicle construction and much more alpha Q, Phoenix Progress*, Phoenix Expert, Taurus Synergic S* (* except Phoenix Progress / Taurus Synergic S 355 TKM) Variants Type miniDrive GS miniDrive WS 40 Short description Length Item no. 10 m 090-005262-00110 15 m 090-005262-00115 Intermediate drive with hose package** for gascooled welding torches 20 m 090-005262-00120 25 m 090-005262-00125 10 m 090-005262-01110 15 m 090-005262-01115 Intermediate drive with hose package** for watercooled welding torches 20 m 090-005262-01120 25 m 090-005262-01125 ** Hose packages factory-equipped with steel liner for steel wires ewm Hightec Welding GmbH /// www.ewm-group.com
  • 40. MIG/MAG intermediate drive miniDrive System example Taurus 401 Synergic S (compact) Remote controls (optional) Up to 5m Up to 25 m Optional: Wire fed from drum, e.g. 250 kg MT451W 5M (standard torch) or function torch miniDrive WS 25M Taurus 401 Synergic S FKW Solution 1 Sample price Taurus 401 Synergic S FKW miniDrive WS 25M MT451W 5M Compact Taurus Synergic S + miniDrive Welding machine, compact Intermediate drive Welding torch Connection of miniDrive to welding machine with integrated wire feeder 090-005293-00502 090-005262-01125 094-500095-00005 Up to 30 m radius of action! Gas-cooled welding machine on request System example Taurus 401 Synergic S (decompact) Remote controls (optional) Up to Up to 20 m 5m Up to 25 m MT451W 5M (standard torch) or function torch MIG 7POL Taurus 401 Synergic S FDW Taurus Synergic S drive 4L with wheel assembly kit (optional) Solution 2 Sample price Taurus 401 Synergic S FDW* Taurus Synergic S drive 4L ON WAKD2 4l/41L miniDrive WS 25M MT451W 5M MIG 7POL 20M miniDrive WS 25M Welding machine, decompact Wire feeder Wheel assembly kit Intermediate drive Welding torch Intermediate hose package Gas-cooled welding machine on request 090-005250-00502 090-005201-00502 090-008151-00000 090-005262-01125 094-500095-00005 094-000407-00007 Taurus Synergic S with separate wire feeder + miniDrive Connection of miniDrive to separate wire feeder Up to 50 m radius of action! *Optional: Reinforced water pump ewm Hightec Welding GmbH /// www.ewm-group.com 41
  • 41. Standard MIG/MAG welding machines, step switch controlled Overview – controls for Mira, Saturn, Wega M 1.02 Setting of the wire feed speed on the wire feed unit or on compact welding machine Twin-knob operation Setting of the welding voltage via step switch on welding machine Highlights MIG/MAG welding with solid and flux cored wire Wide range of functions: non-latched; latched; interval; spot welding Adjustable spot time, interval time and pause time M 2.20 Setting of wire feed speed and welding data displays on the wire feed unit or on compact welding machine Twin-knob operation Setting of the welding voltage via step switch on welding machine Highlights MIG/MAG welding with solid and flux cored wire Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test Adjustable spot welding, interval, pause, gas post-flows and wire burn-back times
  • 42. Standard MIG/MAG welding machines, step switch controlled Overview – controls for Mira, Saturn, Wega M 2.40 Selection of the welding task from the JOB list Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine Setting of the welding parameters via LED user menu Synergic – one-knob operation Setting of the operating point via step switch on welding machine Highlights Easiest possible selection of the preset JOBs (welding tasks) for the different materials, gas types and wire diameters via JOB list Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test Adjustable spot welding, interval, pause, gas post-flows and wire burn-back times
  • 43. MIG/MAG welding Step switch controlled welding machines Mira Mira 151 Mira 221 Mira 251 Mira 301 zz zz MIG/MAG standard welding machines, step switch controlled, gas-cooled Mobile, compact, sturdy construction with small housing dimensions Mira 151 FKG Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 1 x 230 V (-15 % - +15 %) 1 x 16 A 30 A - 150 A 150 A / 15 % 55 A / 100 % 6 880 mm x 385 mm x 610 mm 47 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Mira 221 MV FKG Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight Item no. m 3 4 5 2 x 400 V (-15 % - +15 %) 2 x 16 A 30 A - 220 A 220 A / 15 % 85 A / 100 % 6 880 mm x 385 mm x 610 mm 56 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Mira 251 FKG Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight Item no. m 3 4 5 44 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005085-00000 391-005085-00001 391-005085-00002 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 250 A 250 A / 20 % 125 A / 100 % 8 880 mm x 385 mm x 610 mm 60 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch 391-005084-00000 391-005084-00001 391-005084-00002 Item no. m 3 4 5 391-005086-00000 391-005086-00001 391-005086-00002 PK 2013 2013-3-19
  • 44. MIG/MAG welding Step switch controlled welding machines Mira 301 M1.02 FKG zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 20 % 150 A / 100 % 12 880 mm x 385 mm x 610 mm 72 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Mira 301 M2.20 FKG zz zz Item no. m 3 4 5 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 20 % 150 A / 100 % 12 880 mm x 385 mm x 610 mm 72 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Mira 301 M2.40 FKG zz zz Item no. m 3 4 5 391-005207-03000 391-005207-03001 391-005207-03002 Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 20 % 150 A / 100 % 12 880 mm x 385 mm x 610 mm 72 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005181-00000 391-005181-00001 391-005181-00002 Item no. m 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005182-04000 391-005182-04001 391-005182-04002 45
  • 45. MIG/MAG welding Step switch controlled welding machines Saturn Saturn 301 Saturn 351 zz zz zz zz MIG/MAG standard welding machines, step switch controlled, gas-cooled Mobile, can be lifted by crane and moved by fork lift 4-roll drive. Equipped for 0.8 mm + 1.0 mm steel wires Perfect ignition and welding by means of optimised choke with 2 tappings Saturn 301 M1.02 FKG zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 40 % 190 A / 60 % 160 A / 100 % 12 930 mm x 460 mm x 730 mm 100 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Saturn 301 M2.20 FKG zz zz Item no. m 3 4 5 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 40 % 190 A / 60 % 160 A / 100 % 12 930 mm x 460 mm x 730 mm 100 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch 46 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004977-00000 391-004977-00001 391-004977-00002 Item no. m 3 4 5 391-004978-03000 391-004978-03001 391-004978-03002 PK 2013 2013-3-19
  • 46. MIG/MAG welding Step switch controlled welding machines Saturn 301 M2.40 FKG zz zz Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 16 A 30 A - 300 A 300 A / 40 % 190 A / 60 % 160 A / 100 % 12 930 mm x 460 mm x 730 mm 100 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Saturn 351 M1.02 FKG zz zz Item no. m 3 4 5 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 112 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Saturn 351 M2.20 FKG zz zz Item no. m 3 4 5 391-004983-00000 391-004983-00001 391-004983-00002 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 112 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-004979-04000 391-004979-04001 391-004979-04002 Item no. m 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004984-03000 391-004984-03001 391-004984-03002 47
  • 47. MIG/MAG welding Step switch controlled welding machines Saturn Saturn 351 M2.40 FKG zz zz Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 112 kg Switching steps External dimensions, compl. Weight Designation Item no. Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Saturn 351 FDG M1.02 zz zz m 3 4 5 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 100 kg Switching steps External dimensions, compl. Weight Designation Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 48 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004985-04000 391-004985-04001 391-004985-04002 Item no. m 3 4 5 3 4 5 3 4 5 m 1 5 10 391-004991-02110 391-004991-02111 391-004991-02112 391-004991-02120 391-004991-02121 391-004991-02122 391-004991-02130 391-004991-02131 391-004991-02132 PK 2013 2013-3-19
  • 48. MIG/MAG welding Step switch controlled welding machines Saturn 351 FDG M2.20 zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 100 kg Switching steps External dimensions, compl. Weight Designation Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Saturn 351 FDG M2.40 zz zz Item no. m 3 4 5 3 4 5 3 4 5 m 1 5 10 Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 350 A 350 A / 40 % 250 A / 60 % 220 A / 100 % 16 930 mm x 460 mm x 730 mm 100 kg Switching steps External dimensions, compl. Weight Designation Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-004991-03110 391-004991-03111 391-004991-03112 391-004991-03120 391-004991-03121 391-004991-03122 391-004991-03130 391-004991-03131 391-004991-03132 Item no. m 3 4 5 3 4 5 3 4 5 m 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004991-04110 391-004991-04111 391-004991-04112 391-004991-04120 391-004991-04121 391-004991-04122 391-004991-04130 391-004991-04131 391-004991-04132 49
  • 49. MIG/MAG welding Step switch controlled welding machines Wega Wega 401 Wega 501 Wega 601 zz zz zz zz zz MIG/MAG standard welding machine, step switch controlled, water-cooled 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires Perfect ignition and welding by means of optimised choke with 3 tappings Powerful cooling system with centrifugal pump, pressure switch and 7 l tank. Temperature-controlled pump and fan 5 m mains supply lead Wega 401 M1.02 FKW zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps Cooling output External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 550 mm x 1000 mm 165 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Wega 401 M2.20 FKW zz zz Item no. m 3 4 5 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Switching steps Cooling output External dimensions, compl. Weight 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 550 mm x 1000 mm 165 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch 50 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005227-00000 391-005227-00001 391-005227-00002 Item no. m 3 4 5 391-005228-03000 391-005228-03001 391-005228-03002 PK 2013 2013-3-19
  • 50. MIG/MAG welding Step switch controlled welding machines Wega 401 M2.40 FKW zz zz Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 550 mm x 1000 mm 165 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 4 5 Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch Wega 401 FDW M1.02 zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot time, interval time and pause time Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 560 mm x 1000 mm 159 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005229-04000 391-005229-04001 391-005229-04002 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004949-02110 391-004949-02120 391-004949-02130 391-004949-02111 391-004949-02121 391-004949-02131 391-004949-02112 391-004949-02122 391-004949-02132 51
  • 51. MIG/MAG welding Step switch controlled welding machines Wega Wega 401 FDW M2.20 zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 560 mm x 1000 mm 159 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Wega 401 FDW M2.40 zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 25 A 30 A - 400 A 400 A / 60 % 300 A / 100 % 2 x 12 1200 W (1l/min) 1100 mm x 560 mm x 1000 mm 159 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 52 ewm Hightec Welding GmbH /// www.ewm-group.com 391-004949-03110 391-004949-03120 391-004949-03130 391-004949-03111 391-004949-03121 391-004949-03131 391-004949-03112 391-004949-03122 391-004949-03132 4 5 m 1 5 10 1 5 10 1 5 10 391-004949-04110 391-004949-04120 391-004949-04130 391-004949-04111 391-004949-04121 391-004949-04131 391-004949-04112 391-004949-04122 391-004949-04132 PK 2013 2013-3-19
  • 52. MIG/MAG welding Step switch controlled welding machines Wega 501 FDW M1.02 zz zz Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 500 A 500 A / 60 % 400 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 200 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Wega 501 FDW M2.20 zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 500 A 500 A / 60 % 400 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 200 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005088-02110 391-005088-02120 391-005088-02130 391-005088-02111 391-005088-02121 391-005088-02131 391-005088-02112 391-005088-02122 391-005088-02132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005088-03110 391-005088-03120 391-005088-03130 391-005088-03111 391-005088-03121 391-005088-03131 391-005088-03112 391-005088-03122 391-005088-03132 53
  • 53. MIG/MAG welding Step switch controlled welding machines Wega Wega 501 FDW M2.40 zz zz Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 500 A 500 A / 60 % 400 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 200 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Wega 601 FDW M1.02 4 5 Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C m 1 5 10 1 5 10 1 5 10 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 600 A 600 A / 45 % 450 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 228 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch 54 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005088-04110 391-005088-04120 391-005088-04130 391-005088-04111 391-005088-04121 391-005088-04131 391-005088-04112 391-005088-04122 391-005088-04132 4 5 m 1 5 10 1 5 10 1 5 10 391-005089-02110 391-005089-02120 391-005089-02130 391-005089-02111 391-005089-02121 391-005089-02131 391-005089-02112 391-005089-02122 391-005089-02132 PK 2013 2013-3-19
  • 54. MIG/MAG welding Step switch controlled welding machines Wega 601 FDW M2.20 zz zz Setting of wire feed speed and welding data display via twin-knob operation Adjustable spot, interval, pause, gas post-flow and burn-back times Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 600 A 600 A / 45 % 450 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 228 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch Wega 601 FDW M2.40 zz zz 4 5 m 1 5 10 1 5 10 1 5 10 Selection of the welding task from the JOB list All welding parameters and welding data displays are set via Synergic oneknob operation Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-15 % - +15 %) 3 x 32 A 50 A - 600 A 600 A / 45 % 450 A / 100 % 3 x 12 1200 W (1l/min) 960 mm x 560 mm x 1010 mm 228 kg Switching steps Cooling output External dimensions, compl. Weight Designation Item no. m 3 Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch PK 2013 2013-3-19 391-005089-03110 391-005089-03120 391-005089-03130 391-005089-03111 391-005089-03121 391-005089-03131 391-005089-03112 391-005089-03122 391-005089-03132 4 5 m 1 5 10 1 5 10 1 5 10 ewm Hightec Welding GmbH /// www.ewm-group.com 391-005089-04110 391-005089-04120 391-005089-04130 391-005089-04111 391-005089-04121 391-005089-04131 391-005089-04112 391-005089-04122 391-005089-04132 55
  • 55. TIG welding DC TIG welding machines Portable Picotig 200 zz zz zz zz zz zz zz Inverter welding machine, DC, gas-cooled TIG and MMA welding Practical reduction of the operating elements down to the most important functions portable, shoulder strap Also available as multivolt version (automatic mains voltage adaptation 115/230 V) or in case as a set 3 m mains lead with 16 A earthed plug (multivolt model without mains plug) Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltage Picotig 200 5P TG Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 200 A 200 A / 25 % 150 A / 60 % 120 A / 100 % 475 mm x 135 mm x 250 mm 6.9 kg External dimensions, compl. Weight Designation Complete set in case: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Picotig 200 MV 5P TG Item no. m 4 8 Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 5 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 200 A 200 A / 25 % 150 A / 60 % 120 A / 100 % 475 mm x 180 mm x 295 mm 8.9 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch 56 ewm Hightec Welding GmbH /// www.ewm-group.com 391-002058-00001 391-002058-00003 Item no. m 4 8 5 391-002059-00001 391-002059-00003 PK 2013 2013-3-19
  • 56. TIG welding Overview Overview TIG welding DC TIG welding machines AC/DC TIG welding machines PK 2013 2013-3-19 Page Picotig Tetrix Tetrix Picotig Tetrix Tetrix Portable Portable, modular Mobile Portable Portable, modular Mobile ewm Hightec Welding GmbH /// www.ewm-group.com 56 60 70 75 78 82 57
  • 57. TIG DC welding machines Overview – Tetrix – controls Smart Very simple to operate – just switch on and start welding Direct access to only the most important TIG parameters, other parameters have optimum default settings, which can be changed if required One-knob operation and clear, self-explanatory operating panel Reproducible setting of all welding parameters by means of digital display Highlights activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down torch Classic Classic operation Direct access to welding parameters via rotary knobs Self-explanatory operating panel Reproducible setting of all welding parameters by means of digital display Highlights activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down torch 58 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 58. TIG DC welding machines Overview – Tetrix – controls Comfort Proven convenience – all welding parameters can be adjusted One-knob operation and clear, self-explanatory operating panel LED user menu for setting all welding parameters 10 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital display Highlights activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down and Retox torches Also ideal for mechanised and automated applications Synergic Very easy and extremely convenient to use thanks to EWM TIG Synergic operation Synergic one-knob operation and clear, self-explanatory operating panel Selection and display of the welding task (JOB) via LED user menu 256 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital displays Highlights Ideal for changing welding tasks with user-friendly JOB selection menu for selecting material type, seam type, tungsten electrode diameter and welding current/panel thickness activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Spotmatic – saves 50% of tacking time Connection capability: Remote control, up/down and Retox torches, PC with welding data and documentation software ewm Hightec Welding GmbH /// www.ewm-group.com Also ideal for mechanised and automated applications 59
  • 59. TIG welding DC TIG welding machines Portable, modular Tetrix 200 Tetrix 230 Tetrix 300-2 Tetrix 300 Tetrix 400-2 zz zz zz zz zz zz zz zz Inverter welding machine, DC TIG and MMA welding Modular (gas- or water-cooled) Practical transport cart for power source, cooling unit and shielding gas cylinder More effective welding with activArc technology Spotmatic – saves 50% of tacking time Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine Tetrix 200 Smart TG   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 200 A 200 A / 25 % 150 A / 60 % 120 A / 100 % 475 mm x 180 mm x 295 mm 10 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 200 Comfort TG   zz zz Item no. m 4 8 5 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 200 A 200 A / 25 % 150 A / 60 % 120 A / 100 % 475 mm x 180 mm x 295 mm 10 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch 60 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000182-00001 391-000182-00003 Item no. m 4 8 5 391-000183-00001 391-000183-00003 PK 2013 2013-3-19
  • 60. TIG welding DC TIG welding machines Tetrix 230 Smart TM   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 17.5 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 Comfort TM   zz zz Item no. m 4 8 5 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 17.5 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 Smart TM   zz zz Item no. m 4 8 5 391-000157-00001 391-000157-00003 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 17.5 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000156-00001 391-000156-00003 Item no. m 4 8 5 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000156-01001 391-000156-01003 61
  • 61. TIG welding DC TIG welding machines Portable, modular Tetrix 230 Comfort TM   zz zz One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 17.5 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Smart TM   zz zz Item no. m 4 8 5 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 35 % 270 A / 45 % 180 A / 100 % 600 mm x 205 mm x 415 mm 20 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Comfort TM   zz zz Item no. m 4 8 5 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 35 % 270 A / 45 % 180 A / 100 % 600 mm x 205 mm x 415 mm 20 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000185-00001 391-000185-00003 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 62 391-000157-01001 391-000157-01003 Item no. m 4 8 5 391-000186-00001 391-000186-00003 PK 2013 2013-3-19
  • 62. TIG welding DC TIG welding machines Tetrix 300-2 Smart TM   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 35 % 270 A / 45 % 180 A / 100 % 600 mm x 205 mm x 415 mm 20 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300-2 Comfort TM   zz zz Item no. m 4 8 5 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 35 % 270 A / 45 % 180 A / 100 % 600 mm x 205 mm x 415 mm 20 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 Smart TM   zz zz Item no. m 4 8 5 391-000186-01001 391-000186-01003 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000185-01001 391-000185-01003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000125-00001 391-000125-00003 63
  • 63. TIG welding DC TIG welding machines Portable, modular Tetrix 300 Classic TM   zz Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 Comfort TM   zz zz Item no. m 4 8 5/8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 Smart TM   zz zz Item no. m 4 8 5/8 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000099-00001 391-000099-00003 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 64 391-000098-00001 391-000098-00003 Item no. m 4 8 5/8 391-000125-01001 391-000125-01003 PK 2013 2013-3-19
  • 64. TIG welding DC TIG welding machines Tetrix 300 Classic TM   zz Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 Comfort TM   zz zz Item no. m 4 8 5/8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 Classic cel TM   zz Item no. m 4 8 5/8 391-000099-01001 391-000099-01003 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000098-01001 391-000098-01003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000171-00001 391-000171-00003 65
  • 65. TIG welding DC TIG welding machines Portable, modular Tetrix 300 Classic cel TM   zz Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 60 % 250 A / 100 % 590 mm x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 400-2 Smart TM   zz zz Item no. m 4 8 5/8 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Item no. m 4 8 Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 400-2 Classic TM   zz 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-008704-00001 391-008704-00003 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 66 391-000171-01001 391-000171-01003 Item no. m 4 8 5/8 391-008705-00001 391-008705-00003 PK 2013 2013-3-19
  • 66. TIG welding DC TIG welding machines Tetrix 400-2 Comfort TM   zz zz One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 400-2 Smart TM   zz zz Item no. m 4 8 5/8 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 400-2 Classic TM   zz Item no. m 4 8 5/8 391-008704-01001 391-008704-01003 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-008706-00001 391-008706-00003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-008705-01001 391-008705-01003 67
  • 67. TIG welding DC TIG welding machines Portable, modular Tetrix 400-2 Comfort TM   zz zz One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 400 A 400 A / 35 % 350 A / 60 % 300 A / 100 % 590 A x 230 mm x 380 mm 29 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch 68 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 5/8 391-008706-01001 391-008706-01003
  • 68. TIG welding DC TIG welding machines Mobile Tetrix 351 Tetrix 401 Tetrix 451 Tetrix 551 zz zz zz zz zz Inverter welding machine, DC, water-cooled TIG, MMA and air arc gouging More effective welding with activArc technology Spotmatic – saves 50% of tacking time Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolled pump and fan Tetrix 351 Smart FW   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 351 Classic FW   zz Item no. m 4 8 5/8 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 351 Comfort FW   zz zz 391-000129-00001 391-000129-00003 Item no. m 4 8 5/8 391-000116-00001 391-000116-00003 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000117-00001 391-000117-00003 69
  • 69. TIG welding DC TIG welding machines Mobile Tetrix 351 Synergic FW   zz zz Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 401 Smart FWD   zz zz Item no. m 4 8 5/8 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 115 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 401 Classic FWD   zz Item no. m 4 8 5/8 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 115 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000176-00001 391-000176-00003 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 70 391-000118-00001 391-000118-00003 Item no. m 4 8 5/8 391-000177-00001 391-000177-00003 PK 2013 2013-3-19
  • 70. TIG welding DC TIG welding machines Tetrix 401 Comfort FWD   zz zz One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 115 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 401 Synergic FWD   zz zz Item no. m 4 8 5/8 Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 400 A 400 A / 100 % 1100 mm x 455 mm x 1000 mm 115 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 Smart FW   zz zz Item no. m 4 8 5/8 391-000179-00001 391-000179-00003 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000178-00001 391-000178-00003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000130-00001 391-000130-00003 71
  • 71. TIG welding DC TIG welding machines Mobile Tetrix 451 Classic FW   zz Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 Comfort FW   zz zz Item no. m 4 8 5/8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 Synergic FW   zz zz Item no. m 4 8 5/8 External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000102-00001 391-000102-00003 Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 72 391-000101-00001 391-000101-00003 Item no. m 4 8 5/8 391-000103-00001 391-000103-00003 PK 2013 2013-3-19
  • 72. TIG welding DC TIG welding machines Tetrix 551 Smart FW   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 551 Classic FW   zz Item no. m 4 8 5/8 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 551 Comfort FW   zz zz Item no. m 4 8 5/8 391-000391-00001 391-000391-00003 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000131-00001 391-000131-00003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000092-00001 391-000092-00003 73
  • 73. TIG welding DC TIG welding machines Mobile Tetrix 551 Synergic FW   zz zz Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1100 mm x 455 mm x 1000 mm 131 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch 74 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 5/8 391-000093-00001 391-000093-00003 PK 2013 2013-3-19
  • 74. TIG welding AC/DC TIG welding machines Portable Picotig 200 AC/DC zz zz zz zz zz zz zz Picotig 200 AC/DC TG Inverter welding machine, AC/DC, gas-cooled TIG and MMA welding Practical reduction of the operating elements down to the most important functions portable, shoulder strap Connection capability for remote control and function torch 3 m mains supply lead with 16 A shock-proof plug Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltage Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 5 A - 200 A 200 A / 35 % 150 A / 60 % 120 A / 100 % 600 mm x 205 mm x 415 mm 16.5 kg Designation Item no. m Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 4 8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000188-00001 391-000188-00004 391-000188-00003 391-000188-00005 75
  • 75. TIG AC/DC welding machines Overview – Tetrix – controls Smart Very simple to operate – just switch on and start welding Direct access to only the most important TIG parameters, other parameters have optimum default settings, which can be changed if required One-knob operation and clear, self-explanatory operating panel Reproducible setting of all welding parameters by means of digital display AC parameters for frequency, balance and tungsten electrode diameter are adjustable using rotary knobs Highlights Simultaneous AC welding on both sides – synchronisation via mains voltage! activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down torch Classic Classic operation Direct access to welding parameters via rotary knobs, also to AC parameters for frequency and balance Self-explanatory operating panel Reproducible setting of all welding parameters by means of digital display Highlights Alternating current forms for every need: sinusoidal – trapezoidal – rectangular Simultaneous AC welding on both sides – synchronisation via mains voltage! activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Spotmatic – saves 50% of tacking time 76 ewm Hightec Welding GmbH /// www.ewm-group.com Connection capability: remote control, up/down torch
  • 76. TIG AC/DC welding machines Overview – Tetrix – controls Comfort Proven convenience – all welding parameters can be adjusted One-knob operation and clear, self-explanatory operating panel LED user menu for setting all welding parameters 10 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital display AC parameters for frequency, balance and tungsten electrode diameter are adjustable using rotary knobs Highlights Alternating current forms for every need: sinusoidal – trapezoidal – rectangular AC special – simple joining of aluminium sheets of very different thicknesses, e.g.1 mm to 10 mm Simultaneous AC welding on both sides – synchronisation via mains voltage! activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down and Retox torches Also ideal for mechanised and automated applications Synergic Very easy and extremely convenient to use thanks to EWM TIG Synergic operation Synergic One-knob operation and clear, self-explanatory operating panel Selection and display of the welding task (JOB) via LED user menu 256 JOBs (welding tasks) which can also be accessed from the torch Reproducible setting of all welding parameters by means of digital displays Highlights Ideal for changing welding tasks with user-friendly JOB selection menu for selecting material type, seam type, tungsten electrode diameter and welding current/panel thickness Alternating current forms for every need: sinusoidal – trapezoidal – rectangular AC special – simple joining of aluminium sheets of very different thicknesses, e.g.1 mm to 10 mm Simultaneous AC welding on both sides – synchronisation via mains voltage or master/slave principle! Pulsed TIG welding in Hz and kHz ranges – with or without remote control – for thin metal sheets, difficult materials and special welding tasks Connection capability: remote control, up/down and Retox torches, PC with welding ewm Hightecdocumentation software data and Welding GmbH /// www.ewm-group.com 77 Also ideal for mechanised and automated applications
  • 77. TIG welding AC/DC TIG welding machines Portable, modular Tetrix 230 AC/DC Tetrix 300 AC/DC zz zz zz zz zz zz zz zz zz Inverter welding machine, AC/DC TIG and MMA welding Modular (gas- or water-cooled) Practical transport cart for power source, cooling unit and shielding gas cylinder More effective welding with activArc technology Spotmatic – saves 50% of tacking time Connection capability for remote control, function torch, cooling unit Cooling unit can be changed with no need for tools or specialist staff and no need to open the welding machine 3 m mains supply lead with 16 A shock-proof plug Tetrix 230 AC/DC Smart TM   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 19.3 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 AC/DC Comfort TM   zz zz Item no. m 4 8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 19.3 kg Designation Item no. m Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch 78 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000158-00001 391-000158-00003 4 8 391-000159-00001 391-000159-00004 391-000159-00003 391-000159-00005 PK 2013 2013-3-19
  • 78. TIG welding AC/DC TIG welding machines Tetrix 230 AC/DC Smart TM W   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 19.3 kg External dimensions, compl. Weight Designation Item no. m Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 230 AC/DC Comfort TM W   zz zz 4 8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 1 x 230 V (-40 % - +15 %) 1 x 16 A 3 A - 230 A 230 A / 35 % 160 A / 60 % 130 A / 100 % 600 mm x 205 mm x 415 mm 19.3 kg External dimensions, compl. Weight Designation Item no. m Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 AC/DC Smart TM   zz zz 4 8 391-000159-01001 391-000159-01004 391-000159-01003 391-000159-01005 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 270 A / 60 % 210 A / 100 % 570 mm x 240 mm x 550 mm 36.5 kg External dimensions, compl. Weight Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000158-01001 391-000158-01004 391-000158-01003 391-000158-01005 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000132-01001 391-000132-01003 79
  • 79. TIG welding AC/DC TIG welding machines Portable, modular Tetrix 300 AC/DC Classic TM   zz zz Direct access to welding parameters via rotary knobs available Powerful cooling unit with centrifugal pump Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 270 A / 60 % 210 A / 100 % 570 mm x 240 mm x 550 mm 36.5 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 AC/DC Comfort TM   zz zz zz Item no. m 4 8 5/8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Powerful cooling unit with centrifugal pump Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 270 A / 60 % 210 A / 100 % 570 mm x 240 mm x 550 mm 36.5 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 300 AC/DC Synergic TM   zz zz zz Item no. m 4 8 5/8 3 x 400 V (-25 % - +20 %) 3 x 16 A 5 A - 300 A 300 A / 40 % 270 A / 60 % 210 A / 100 % 570 mm x 240 mm x 550 mm 36.5 kg External dimensions, compl. Weight Designation Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000120-01001 391-000120-01003 Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Powerful cooling unit with centrifugal pump Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 80 391-000119-01001 391-000119-01003 Item no. m 4 8 5/8 391-000121-01001 391-000121-01003 PK 2013 2013-3-19
  • 80. TIG welding AC/DC TIG welding machines Mobile Tetrix 351 AC/DC Tetrix 451 AC/DC Tetrix 551 AC/DC zz zz zz zz zz zz zz zz Inverter welding machine, AC/DC, water-cooled TIG, MMA and air arc gouging Mobile, can be lifted by crane and moved by fork lift More effective welding with activArc technology Spotmatic – saves 50% of tacking time Connection capability for remote control and function torch Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolled pump and fan 5 m mains supply lead Tetrix 351 AC/DC Smart FW   zz zz Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 132 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 351 AC/DC Classic FW   zz Item no. m 4 8 5/8 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 132 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 351 AC/DC Comfort FW   zz zz Item no. m 4 8 5/8 391-000107-00001 391-000107-00003 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 132 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000135-00001 391-000135-00003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000108-00001 391-000108-00003 81
  • 81. TIG welding AC/DC TIG welding machines Mobile Tetrix 351 AC/DC Synergic FW   zz zz Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C Cooling output External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 5 A - 350 A 350 A / 60 % 300 A / 100 % 1500 W (1l/min) 1100 mm x 455 mm x 1000 mm 132 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 AC/DC Smart FW   zz zz Item no. m 4 8 5/8 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 AC/DC Classic FW   zz Item no. m 4 8 5/8 External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000136-00001 391-000136-00003 Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 82 391-000109-00001 391-000109-00003 Item no. m 4 8 5/8 391-000110-00001 391-000110-00003 PK 2013 2013-3-19
  • 82. TIG welding AC/DC TIG welding machines Tetrix 451 AC/DC Comfort FW   zz zz One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 451 AC/DC Synergic FW   zz zz Item no. m 4 8 5/8 Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 450 A 450 A / 80 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 551 AC/DC Smart FW   zz zz Item no. m 4 8 5/8 391-000112-00001 391-000112-00003 Direct access to the most important TIG parameters Other parameters optimally pre-defined, can be specifically adjusted if necessary Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch PK 2013 2013-3-19 391-000111-00001 391-000111-00003 Item no. m 4 8 5/8 ewm Hightec Welding GmbH /// www.ewm-group.com 391-000137-00001 391-000137-00003 83
  • 83. TIG welding AC/DC TIG welding machines Mobile Tetrix 551 AC/DC Classic FW   zz Direct access to welding parameters via rotary knobs available Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 551 AC/DC Comfort FW   zz zz Item no. m 4 8 5/8 One-knob operation and a clear, self-explanatory operating panel 8 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch Tetrix 551 AC/DC Synergic FW   zz zz Item no. m 4 8 5/8 External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 35 A 5 A - 550 A 550 A / 60 % 420 A / 100 % 1080 mm x 690 mm x 1195 mm 181.5 kg Designation Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch ewm Hightec Welding GmbH /// www.ewm-group.com 391-000114-00001 391-000114-00003 Synergic one-knob operation and clear, self-explanatory operating panel 256 JOBs (welding tasks), which can also be accessed from the torch Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 84 391-000113-00001 391-000113-00003 Item no. m 4 8 5/8 391-000115-00001 391-000115-00003 PK 2013 2013-3-19
  • 84. MMA welding Overview Overview MMA DC welding machines MMA welding PK 2013 2013-3-19 Page Pico Stick ewm Hightec Welding GmbH /// www.ewm-group.com 86 89 85
  • 85. MMA welding MMA DC welding machines Pico Pico 162 Pico 180 Pico 220 Pico 300 zz zz zz zz Inverter welding machine, DC MMA and TIG lift arc welding portable, shoulder strap Arcforcing, hot start, antistick Pico 162 zz 3 m mains supply lead with 16 A shock-proof plug Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 10 A - 150 A 150 A / 35 % 120 A / 60 % 100 A / 100 % 430 mm x 115 mm x 225 mm 4.8 kg Designation Complete set: Including welding lead and electrode cable Pico 162 MV zz zz Multivolt (MV): automatic mains voltage adaptation (115 V/230 V) 3 m mains supply lead with 16 A shock-proof plug Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V 1 x 115 V (-40 % - +15 %) (-15 % - +15 %) 1 x 16 A 1 x 25 A 10 A - 150 A 10 A - 110 A 150 A / 35 % 110 A / 35 % 120 A / 60 % 90 A / 60 % 100 A / 100 % 80 A / 100 % 430 mm x 115 mm x 225 mm 5.1 kg Designation Complete set: Including welding lead and electrode cable Pico 162 VRD zz External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 16 A 10 A - 150 A 150 A / 35 % 120 A / 60 % 100 A / 100 % 430 mm x 115 mm x 225 mm 4.8 kg Designation Complete set: Including welding lead and electrode cable ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 391-002042-00000 3 m mains supply lead with 16 A shock-proof plug Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C 86 Item no. 391-002040-00000 Item no. 391-002050-00000 PK 2013 2013-3-19
  • 86. MMA welding MMA DC welding machines Pico 180 zz zz zz zz Arcforcing and hot start can be set Antistick Connection capability for remote control 3.5 m mains supply lead Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 20 A 5 A - 180 A 180 A / 25 % 130 A / 60 % 120 A / 100 % 470 mm x 135 mm x 250 mm 8.9 kg Designation Complete set: Including mains plug, welding lead and electrode cable Pico 180 VRD zz zz zz zz Arcforcing and hot start can be set Antistick Connection capability for remote control 3.5 m mains supply lead Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 1 x 230 V (-40 % - +15 %) 1 x 20 A 5 A - 180 A 180 A / 25 % 130 A / 60 % 120 A / 100 % 470 mm x 135 mm x 250 mm 8.9 kg Designation Complete set: Including mains plug, welding lead and electrode cable Pico 220 cel puls zz Item no. 391-002003-00000 Item no. 391-002051-00000 MMA pulsed welding: zz Particularly suitable for root welding zz Fine-flaked weld surface with a TIG look for final passes zz Less finishing work due to less spatter zz Very suitable for difficult electrodes zz Outstanding gap bridging with no sagging of the root side zz Less distortion due to controlled heat input zz zz zz Cellulose electrodes: 100% safe for vertical-down welding Arcforcing and hot start can be set Antistick Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 10 A - 220 A 220 A / 30 % 160 A / 60 % 140 A / 100 % 470 mm x 135 mm x 250 mm 8.9 kg Designation Complete set: Including mains plug, welding lead and electrode cable PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 391-002057-00000 87
  • 87. MMA welding MMA DC welding machines Pico Pico 300 cel zz zz zz Cellulose electrodes: 100% safe for vertical-down welding Arcforcing and hot start can be set Antistick Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 10 A - 300 A 300 A / 25 % 220 A / 60 % 170 A / 100 % 515 mm x 185 mm x 350 mm 16.5 kg Designation Complete set: Including mains plug, welding lead and electrode cable Pico 300 cel pws zz zz zz zz Cellulose electrodes: 100% safe for vertical-down welding Arcforcing and hot start can be set Antistick Pole reversal on the machine or via remote control Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 16 A 10 A - 300 A 300 A / 25 % 220 A / 60 % 170 A / 100 % 515 mm x 185 mm x 445 mm 23.5 kg Designation Complete set: Including mains plug, welding lead and electrode cable 88 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 391-002043-00000 Item no. 391-002044-00000 PK 2013 2013-3-19
  • 88. MMA welding MMA DC welding machines Stick Stick 350 zz zz zz zz Stick 350 cel Inverter welding machine, DC Cellulose electrodes: 100% safe for vertical-down welding Arcforcing and hot start can be set Antistick Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 20 A - 350 A 350 A / 30 % 250 A / 60 % 190 A / 100 % 700 mm x 230 mm x 455 mm 35.5 kg Designation Complete set: Including mains plug, welding lead and electrode cable Stick 350 cel pws Mains voltage (tolerances) Mains fuses (slow-blow) Setting range for welding current Duty cycle 40 °C External dimensions, compl. Weight 3 x 400 V (-25 % - +20 %) 3 x 25 A 20 A - 350 A 350 A / 30 % 250 A / 60 % 190 A / 100 % 700 mm x 230 mm x 455 mm 37.5 kg Designation Complete set: Including mains plug, welding lead and electrode cable PK 2013 2013-3-19 Item no. 391-002029-00000 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 391-002030-00000 89
  • 89. Product catalogue Table of contents – Welding torches Type series – MIG/MAG welding torches Device series MT series Top class MIG/MAG welding torches • Standard torches • Long neck torches • Function torches • Replaceable neck torches The perfect torch for optimal welding results with the innovative welding processes  coldArc  forceArc  pipeSolution  rootArc  and the pulsed arc Page 92 63 • Push/pull torches • Automated welding torches Best suited also for step switch controlled welding machines • Fume extraction torches Function torches for remote control of the machine with four variants: • U/D • 2 U/D • PC 1 • PC 2 MHS series MIG/MAG standard torches 186 73 Tried and tested torch for use with step switch controlled welding machines MIG series MIG/MAG standard torches 202 93 Tried and tested torch for use with step switch controlled welding machines 90 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 90. Product catalogue Table of contents – Welding torches Type series – TIG welding torches TIG series 2 Device series Page Top class TIG welding torches • Standard torches 206 • Function torches • Highly flexible hose package with TIG welding torches for any application leather covering • Rotary gas valve • spotArc torch • Cold/hot wire torches Function torches for remote control of the machine with four variants: • Up/down TW series • Retox TIG standard torches 244 TIG standard torches ewm Hightec Welding GmbH /// www.ewm-group.com 91
  • 91. Torches MIG/MAG The EWM MT series Full performance of the innovative EWM welding processes (forceArc,coldArc, pulse) can only be guaranteed with the MT torch series. Highest quality for increased competitiveness The gas- or water-cooled MIG/MAG welding torches are part of our integrated system. They are coordinated with all other EWM components, and this combination ensures that the full performance capability of the power sources goes into the welding process. Extreme robustness and durability reduce wear and the cost of spare parts. It all counts! At a glance ⁄ Wide product range: from gas-cooled or replaceable-neck torches through to fume extraction torches. ⁄ Extremely robust and durable: the EWM M7/ M9 contact tips have a particularly high service life. ⁄ Perfect weld seams without spatter or rework 92 ewm Hightec Welding GmbH /// www.ewm-group.com Perfect ergonomics and balance: elliptical grips reduce the effort needed to guide the torch.
  • 92. Torches MIG/MAG Advantages Low-fatigue operation – thanks to lighter, more flexible and perfectly balanced welding torches  The weight of the complete welding torch has been reduced through the innovative hose package and redesign of the torch necks  Compact design, no annoying kink protection  Perfect ergonomics and balance: elliptical grips for minimal effort when guiding the welding torch High service life – through robust, durable M7/M9 contact tips 1 2   3 Improved heat and power transfer through the 30% larger material cross-section compared to standard M6/M8 contact tips, longer contacting surface and conical fit of the contact tip. High power reserves mean less wear 4 1 Long contacting surface 2 30 % larger cross-section in the thread undercut 3 Conical fit 4 Bore to house the liner EWM STANDARD Increased quality through the minimisation of errors  Transfer-free wire guide from torch connection through to the contact tip  Excellent, laminar shielding gas coverage  Secure contact with the contact tip  Optimum cooling and better heat dissipation of the replacement parts  Screwed gas nozzle provides secure hold For lower costs and higher revenues INCREASED REVENUES REDUCED COSTS With EWM welding torches you will save on shielding gas, replacement parts and valuable working time. Produce flawless weld seams with minimal spatter or rework. ewm Hightec Welding GmbH /// www.ewm-group.com 93
  • 93. Torches MIG/MAG Typ MT 221 G Operating versions MT 301 G MT 401 G standard or multi-function torch Exchangeable torch neck “C” MT 221 CG MT 301 CG - Fume extracting welding torch “F” Automated welding torches„A“ MT 221 GF MT 301 GF - - AMT 301 G - gas-cooled gas-cooled gas-cooled Duty cycle CO2 250 A at 60 % dc 330 A at 60 % dc 450 A at 35 % dc Duty cycle M 21 220 A at 60 % dc 300 A at 60 % dc 400 A at 35 % dc Duty cycle M 21 pulse 150 A at 60 % dc 210 A at 60 % dc 260 A at 35 % dc Cooling Shielding gas Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Wire Ø 0.8 to 1.2 mm 0.8 to 1.6 mm 0.8 to 2.0 mm Gas flow 10 to 20 l/min 10 to 20 l/min 10 to 20 l/min Length of hose package 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Euro torch connector Euro torch connector Euro torch connector DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Connection Torch data conforming to THE MT WELDING The right welding torch for every application. TORCH PROGRAMME HAS ALL OF YOUR NEEDS COVERED MT CG/CW MT GF/WF AMT Replaceable torch necks with Welding torch with fume Welding torch for automated various bend radii extraction welding Easy handling even in hard- Significantly reduces emissions in Highly robust with long duty to-access areas the ambient air cycle Torch neck can be rotated by Infinitely variable air volume control Replacement parts identical to 360° For use on high vacuum extrac tion systems Swivel joint on hose package 94 ewm Hightec Welding GmbH /// www.ewm-group.com standard MT series
  • 94. Torches MIG/MAG „L“ version Longer torch neck MT 301 W „L“ version Longer torch neck MT 451 W / WL MT 551 W / WL Type standard or multi-function torch MT 301 CW Operating versions - - Exchangeable torch neck “C” MT 301 WF MT 451 WF MT 551 WF Fume extracting welding torch “F” - AMT 451 W AMT 551 W Automated welding torches „A“ liquid-cooled liquid-cooled liquid-cooled 330 A at 100 % dc 500 A at 100 % dc 650 A at 100 % dc Duty cycle CO2 290 A at 100 % dc 450 A at 100 % dc 550 A at 100 % dc Duty cycle M 21 250 A at 100 % dc 350 A at 100 % dc 500 A at 100 % dc Duty cycle M 21 pulse Cooling Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Shielding gas 0.8 to 1.2mm 0.8 to 1.6 mm 0.8 to 2 mm Wire Ø 10 to 25 l/min 10 to 25 l/min 10 to 25 l/min Gas flow 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Length of hose package Euro torch connector, 19-pole Euro torch connector, 19-pole Euro torch connector. 19-pole DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Connection Torch data conforming to Manual function torches in four operating variants Up / Down Setting of: Welding current or wire feed speed Programm 2 Up / Down Setting of: Welding current or wire feed speed PC 1 PC 2 Setting and display of: Setting and display of: Welding current or wire feed speed *1) Welding voltage correction Welding current or wire feed speed Welding voltage correction *1) Programm Programm Programm Up / Down Up / Down Up / Down Or Program Or Up / Down Or Program*2) Or Program and Job Program and Job *2) *1) Display depends on welding machine *2) Depends on switch position of wire feeder ewm Hightec Welding GmbH /// www.ewm-group.com 95
  • 95. Welding torches Overview Product details Equipment recommendations Diameter wire 0,8 1,0 Un-alloyed 1,2 1,6 0,8 1,0 Medium-alloyed 1,2 1,6 0,8 1,0 Hardfacing 1,2 1,6 0,8 1,0 Stainless Steel 1,2 1,6 0,8 1,0 Alumininium 1,2 1,6 0,8 1,0 Copper 1,2 1,6 0,8 1,0 Un-alloyed 1,2 1,6 0,8 1,0 Stainless Steel 1,2 1,6 FCAW Flux Cored Wire GMAW Solid Wire Material V-groove Contact tip EWM CuCrZr EWM CuCrZr EWM CuCrZr EWM CuCrZr EWM Alu E-Cu EWM CuCrZr EWM CuCrZr EWM CuCrZr Dimension liner 1,5 x 1,5 x 2,0 x 2,4 x 1,5 x 1,5 x 2,0 x 2,3 x 1,5 x 1,5 x 2,0 x 2,3 x 1,5 x 1,5 x 2,0 x 2,3 x 1,5 x 1,5 x 2,0 x 2,3 x 1,5 x 1,5 x 2,0 x 2,3 x 1,5 x 1,5 x 2,0 x 2,4 x 1,5 x 1,5 x 2,0 x 2,3 x 4,0 4,0 4,0 4,5 4,0 4,0 4,0 4,7 4,0 4,0 4,0 4,7 4,0 4,0 4,0 4,7 4,0 4,0 4,0 4,7 4,0 4,0 4,0 4,7 4,0 4,0 4,0 4,5 4,0 4,0 4,0 4,7 U-groove Liner Length brass spiral Tip holder Wire feed roller Euro torch connector short V groove capillary tube Wire guide equipment 1 Steel liner insulated PA combi liner 200 mm Euro torch connector long V groove guide tube PA combi liner 200 mm Euro torch connector long V groove guide tube PA combi liner 200 mm Euro torch connector long V groove guide tube PA combi liner 30 mm Torch neck long U groove guide tube PA combi liner 200 mm Euro torch connector long V groove guide tube Euro torch connector short knurled U capillary groove tube Euro torch connector short knurled U groove 2 Steel liner insulated PA combi liner 200 mm knurled U-groove guide tube 1. 2. 1. capillary tube 2. guide tube a b c flush 1 2 long short a - contact tip b - tip holder c - gas nozzle zz The replacement parts shown are only an example. Depending on the version, the different torches may vary. 96 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 96. Welding torches Overview Overview Welding torches Page MT221G MT221G UD / 2UD MT221G PC1 / PC2 MT221CG MT221CG UD / 2UD MT221CG PC1 / PC2 MT221GF MT301G MT301G UD / 2UD MT301G PC1 / PC2 MT301CG MT301CG UD / 2UD MT301CG PC1 / PC2 MT401G MT401G UD / 2UD MT301W MT301W UD / 2UD MT301W PC1 / PC2 MT301CW MT301CW UD / 2UD MT301CW PC1 / PC2 MT451W MT451W UD / 2UD MT451W PC1 / PC2 MT451WL MT451WL UD / 2UD MT451WL PC1 / PC2 MT451CW MT451CW UD / 2UD MT451CW PC1 / PC2 MT451WF MT551W MT551W UD / 2UD MT551W PC1 / PC2 MT551WL MT551WL UD / 2UD MT551WL PC1 / PC2 Gas-cooled Water-cooled AMT301G AMT451W AMT551W MHS 15 - 24 - 25 - 36 MHS 240 - 401 - 501 MIG 15 - 24 - 25 - 36 MIG 401 - 452 - 555 MT221G MT series – gas-cooled MT301G MT401G MT301W MT series – water-cooled MT451W MT551W Automated welding torches MHS series – gas-cooled MHS series – water-cooled MIG series gas-cooled MIG series water-cooled 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 180 182 184 188 194 202 204 All torches offered are equipped with a Euro torch connector as standard. Other connectors are available on request. All MT function torches are equipped with a further 19-pole connector plug. PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com 97
  • 97. Welding torches MT series – gas-cooled MT221G MT221G Conversion kit, Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz zz zz Gas-cooled MIG/MAG welding torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector 45 ° MT221G Designation Thread, contact tip M6 MIG/MAG welding torch, gascooled Conversion kit, upper torch trigger 98 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500075-00000 094-500075-00004 094-500075-00005 094-500050-00000 094-500050-00004 094-500050-00005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 98. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 99
  • 99. Welding torches MT series – gas-cooled MT221G MT221G UD MT221G 2U/D Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm MT221G UD zz zz zz zz zz zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Setting wire-feed speed and welding voltage or correcting the voltage For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M6 MIG/MAG welding torch, 1x up/ down, gas-cooled MT221G 2U/D zz M7 094-500075-00200 094-500075-00204 094-500075-00205 094-500050-00200 094-500050-00204 094-500050-00205 With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M6 MIG/MAG welding torch, 2x up/ down, gas-cooled 100 Item no. m 3 4 5 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500075-00300 094-500075-00304 094-500075-00305 094-500050-00300 094-500050-00304 094-500050-00305 PK 2013 2013-3-19
  • 100. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 101
  • 101. Welding torches MT series – gas-cooled MT221G zz MT221G PC1 MT221G PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT221G PC1 zz 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Display and setting wire feed speed or programs Designation Thread, contact tip M6 MIG/MAG welding torch, Powercontrol 1, gas-cooled MT221G PC2 zz zz M7 m 3 4 5 3 4 5 094-500075-00400 094-500075-00404 094-500075-00405 094-500050-00400 094-500050-00404 094-500050-00405 Display and setting of either wire feed speed or programs Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip M6 MIG/MAG welding torch, Powercontrol 2, gas-cooled 102 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500075-00700 094-500075-00704 094-500075-00705 094-500050-00700 094-500050-00704 094-500050-00705 PK 2013 2013-3-19
  • 102. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 103
  • 103. Welding torches MT series – gas-cooled MT221G zz MT221CG zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz zz Gas-cooled MIG/MAG welding torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Rotating, interchangeable torch neck, bend angle factory setting 45° Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector 45 ° MT221CG Designation Thread, contact tip m 3 4 5 3 4 5 M6 MIG/MAG welding torch, gascooled, replaceable neck Brennerhals MT221CG M7 Gas flow Designation Torch neck Item no. 094-500075-03000 094-500075-03004 094-500075-03005 094-500050-03000 094-500050-03004 094-500050-03005 10 l - 20 l 22 ° 36 ° 45 ° Item no. 094-017983-E0000 094-017984-E0000 094-017268-E0000 22° 36° 45° 104 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 104. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 105
  • 105. Welding torches MT series – gas-cooled MT221G zz MT221CG 2U/D MT221CG UD zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm MT221CG 2U/D zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x up/ down, gas-cooled, replaceable neck MT221CG UD zz zz zz zz Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 094-500075-03300 094-500075-03304 094-500075-03305 094-500050-03300 094-500050-03304 094-500050-03305 Rotating, interchangeable torch neck, bend angle factory setting 45° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x up/ down, gas-cooled, replaceable neck Brennerhals MT221CG 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Thread, contact tip M6 M7 Gas flow Designation Torch neck Item no. m 3 4 5 3 4 5 094-500075-03200 094-500075-03204 094-500075-03205 094-500050-03200 094-500050-03204 094-500050-03205 10 l - 20 l 22 ° 36 ° 45 ° Item no. 094-017983-E0000 094-017984-E0000 094-017268-E0000 22° 36° 45° 106 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 106. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 107
  • 107. Welding torches MT series – gas-cooled MT221G zz MT221CG PC1 MT221CG PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Rotating, interchangeable torch neck, bend angle factory setting 45° For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT221CG PC1 zz Display and setting wire feed speed or programs Designation MIG/MAG welding torch, Powercontrol 1, gas-cooled, replaceable neck MT221CG PC2 zz Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 094-500075-03400 094-500075-03404 094-500075-03405 094-500050-03400 094-500050-03404 094-500050-03405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation MIG/MAG welding torch, Powercontrol 2, gas-cooled, replaceable neck Brennerhals MT221CG 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Thread, contact tip m 3 4 5 3 4 5 M6 M7 Gas flow Designation Torch neck Item no. 094-500075-03700 094-500075-03704 094-500075-03705 094-500050-03700 094-500050-03704 094-500050-03705 10 l - 20 l 22 ° 36 ° 45 ° Item no. 094-017983-E0000 094-017984-E0000 094-017268-E0000 22° 36° 45° 108 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 108. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 109
  • 109. Welding torches MT series – gas-cooled MT221G zz MT221GF zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.0 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.0 mm and contact tip holder M6 x 30 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz zz zz Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Gas-cooled MIG welding torch with fume extraction Infinite air volume control For operation with high-vacuum extraction systems Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 250 A / 60 % 220 A / 60 % 150 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min Euro torch connector MT221GF Designation Thread, contact tip M6 MIG/MAG welding torch, gascooled, fume extraction 110 ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500075-40000 094-500075-40004 094-500075-40005 094-500050-40000 094-500050-40004 094-500050-40005 PK 2013 2013-3-19
  • 110. Welding torches MT series – gas-cooled Replacement parts 10.13 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.01 GN MT200 FCW 58 mm Gas nozzle, Innershield 094-013644-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 111
  • 111. Welding torches MT series – gas-cooled MT301G zz MT301G zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz Gas-cooled MIG/MAG welding torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector 45 ° MT301G Designation Thread, contact tip M8 MIG/MAG welding torch, gascooled 112 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500076-00000 094-500076-00004 094-500076-00005 094-500055-00000 094-500055-00004 094-500055-00005 PK 2013 2013-3-19
  • 112. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 113
  • 113. Welding torches MT series – gas-cooled MT301G MT301G U/D MT301G 2U/D Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm MT301G U/D zz zz zz zz zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M8 MIG/MAG welding torch, 1x up/ down, gas-cooled MT301G 2U/D zz zz M9 094-500076-00200 094-500076-00204 094-500076-00205 094-500055-00200 094-500055-00204 094-500055-00205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M8 MIG/MAG welding torch, 2x up/ down, gas-cooled 114 Item no. m 3 4 5 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500076-00300 094-500076-00304 094-500076-00305 094-500055-00300 094-500055-00304 094-500055-00305 PK 2013 2013-3-19
  • 114. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 115
  • 115. Welding torches MT series – gas-cooled MT301G zz MT301G PC1 MT301G PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT301G PC1 zz 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Display and setting wire feed speed or programs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 1, gas-cooled MT301G PC2 zz M9 m 3 4 5 3 4 5 094-500076-00400 094-500076-00404 094-500076-00405 094-500055-00400 094-500055-00404 094-500055-00405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 2, gas-cooled 116 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500076-00700 094-500076-00704 094-500076-00705 094-500055-00700 094-500055-00704 094-500055-00705 PK 2013 2013-3-19
  • 116. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 117
  • 117. Welding torches MT series – gas-cooled MT301G zz MT301CG zz zz Equipment as supplied: Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Rotating, interchangeable torch neck, bend angle factory setting 45° Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector 45 ° MT301CG Designation Thread, contact tip m 3 4 5 3 4 5 M8 MIG/MAG welding torch, gascooled, replaceable neck Conversion kit, upper torch trigger M9 Designation Conversion kit, upper torch trigger Torch neck, MT301CG Designation Torch neck Item no. 094-500076-03000 094-500076-03004 094-500076-03005 094-500055-03000 094-500055-03004 094-500055-03005 Item no. 092-007829-00500 22 ° 36 ° 45 ° Item no. 094-017985-E0000 094-017986-E0000 094-017526-E0000 22° 36° 45° 118 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 118. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 119
  • 119. Welding torches MT series – gas-cooled MT301G zz MT301CG 2U/D MT301CG U/D zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm MT301CG 2U/D zz zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Rotating, interchangeable torch neck, bend angle factory setting 45° For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x up/ down, gas-cooled, replaceable neck MT301CG U/D zz zz zz Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 094-500076-03300 094-500076-03304 094-500076-03305 094-500055-03300 094-500055-03304 094-500055-03305 Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x up/ down, gas-cooled, replaceable neck Torch neck, MT301CG 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 22 ° 36 ° 45 ° 094-500076-03200 094-500076-03204 094-500076-03205 094-500055-03200 094-500055-03204 094-500055-03205 Item no. 094-017985-E0000 094-017986-E0000 094-017526-E0000 22° 36° 45° 120 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 120. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 121
  • 121. Welding torches MT series – gas-cooled MT301G zz MT301CG PC1 MT301CG PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm; 14 mm zz Either contact tip M9 x 35 mm; Ø 1.0 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.0 mm and contact tip holder M8 x 34.1 mm zz Steel liner blue; Ø 1.5 mm x 4.0 mm zz zz zz Gas-cooled MIG/MAG function torch Equipped for 1.0 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Rotating, interchangeable torch neck, bend angle factory setting 45° For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT301CG PC1 zz Display and setting wire feed speed or programs Designation MIG/MAG welding torch, Powercontrol 1, gas-cooled, replaceable neck MT301CG PC2 zz Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 094-500076-03400 094-500076-03404 094-500076-03405 094-500055-03400 094-500055-03404 094-500055-03405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation MIG/MAG welding torch, Powercontrol 2, gas-cooled, replaceable neck Torch neck, MT301CG 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 22 ° 36 ° 45 ° 094-500076-03700 094-500076-03704 094-500076-03705 094-500055-03700 094-500055-03704 094-500055-03705 Item no. 094-017985-E0000 094-017986-E0000 094-017526-E0000 22° 36° 45° 122 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 122. Welding torches MT series – gas-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 123
  • 123. Welding torches MT series – gas-cooled MT401G MT401G Conversion kit, Equipment as supplied: zz Gas nozzle Ø 17 mm; 66 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz Equipped for 1.2 mm welding wire Gas-cooled MIG/MAG welding torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 450 A / 35 % 400 A / 35 % 260 A / 35 % 0.8 mm - 2 mm 10 l/min - 20 l/min Euro torch connector 45 ° MT401G Designation Thread, contact tip M8 MIG/MAG welding torch, gascooled Conversion kit, upper torch trigger 124 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500077-00000 094-500077-00004 094-500077-00005 094-500057-00000 094-500057-00004 094-500057-00005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 124. Welding torches MT series – gas-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 125
  • 125. Welding torches MT series – gas-cooled MT401G MT401G U/D MT401G 2U/D Equipment as supplied: zz Gas nozzle Ø 17 mm; 66 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm MT401G U/D zz zz zz zz zz zz Equipped for 1.2 mm welding wire Gas-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 450 A / 35 % 400 A / 35 % 260 A / 35 % 0.8 mm - 2 mm 10 l/min - 20 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M8 MIG/MAG welding torch, 1x up/ down, gas-cooled MT401G 2U/D zz zz M9 094-500077-00200 094-500077-00204 094-500077-00205 094-500057-00200 094-500057-00204 094-500057-00205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M8 MIG/MAG welding torch, 2x up/ down, gas-cooled 126 Item no. m 3 4 5 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500077-00300 094-500077-00304 094-500077-00305 094-500057-00300 094-500057-00304 094-500057-00305 PK 2013 2013-3-19
  • 126. Welding torches MT series – gas-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 127
  • 127. Welding torches MT series – water-cooled MT301W zz MT301W zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Water-cooled MIG/MAG welding torch Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector 45 ° MT301W Designation Thread, contact tip M6 MIG/MAG welding torch, watercooled Conversion kit, upper torch trigger 128 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500078-00000 094-500078-00004 094-500078-00005 094-500058-00000 094-500058-00004 094-500058-00005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 128. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 129
  • 129. Welding torches MT series – water-cooled MT301W MT301W U/D MT301W 2U/D Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm MT301W U/D zz zz zz zz zz Equipped for 1.2 mm welding wire Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M6 MIG/MAG welding torch, 1x Up/ Down, water-cooled MT301W 2U/D zz zz zz M7 m 3 4 5 3 4 5 094-500078-00200 094-500078-00204 094-500078-00205 094-500058-00200 094-500058-00204 094-500058-00205 Setting wire-feed speed and welding voltage or correcting the voltage For alpha Q, Phoenix and Taurus With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M6 MIG/MAG welding torch, 2x Up/ Down, water-cooled 130 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500078-00300 094-500078-00304 094-500078-00305 094-500058-00300 094-500058-00304 094-500058-00305 PK 2013 2013-3-19
  • 130. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 131
  • 131. Welding torches MT series – water-cooled MT301W zz MT301W PC1 MT301W PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Equipped for 1.2 mm welding wire Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT301W PC1 zz 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Display and setting wire feed speed or programs Designation Thread, contact tip M6 MIG/MAG welding torch, Powercontrol 1, water-cooled MT301W PC2 zz M7 m 3 4 5 3 4 5 094-500078-00400 094-500078-00404 094-500078-00405 094-500058-00400 094-500058-00404 094-500058-00405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip M6 MIG/MAG welding torch, Powercontrol 2, water-cooled 132 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M7 Item no. m 3 4 5 3 4 5 094-500078-00700 094-500078-00704 094-500078-00705 094-500058-00700 094-500058-00704 094-500058-00705 PK 2013 2013-3-19
  • 132. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 133
  • 133. Welding torches MT series – water-cooled MT301W zz MT301CW zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector 45 ° MT301CW Designation Thread, contact tip m 3 4 5 3 4 5 M6 MIG/MAG welding torch, watercooled, replaceable neck Conversion kit, upper torch trigger M7 Designation Conversion kit, upper torch trigger Brennerhals MT301CW Designation Torch neck Item no. 094-500078-03000 094-500078-03004 094-500078-03005 094-500058-03000 094-500058-03004 094-500058-03005 Item no. 092-007829-00500 22 ° 36 ° 45 ° Item no. 094-017988-E0000 094-017989-E0000 094-017526-E0000 22° 36° 45° 134 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 134. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 135
  • 135. Welding torches MT series – water-cooled MT301W zz MT301CW 2U/D MT301CW U/D zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm MT301CW 2U/D zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz Setting wire-feed speed and welding voltage or correcting the voltage For alpha Q, Phoenix and Taurus With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x Up/ Down, water-cooled, replaceable neck MT301CW U/D zz zz zz Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 094-500078-03300 094-500078-03304 094-500078-03305 094-500058-03300 094-500058-03304 094-500058-03305 Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x Up/ Down, water-cooled, replaceable neck Brennerhals MT301CW 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 22 ° 36 ° 45 ° 094-500078-03200 094-500078-03204 094-500078-03205 094-500058-03200 094-500058-03204 094-500058-03205 Item no. 094-017988-E0000 094-017989-E0000 094-017526-E0000 22° 36° 45° 136 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 136. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 137
  • 137. Welding torches MT series – water-cooled MT301W zz MT301CW PC1 MT301CW PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 13 mm; 66 mm zz Gas diffuser Ø 14.5 mm; 12.5 mm zz Either contact tip M7 x 30 mm; Ø 1.2 mm and contact tip holder M7 x 31.5 mm zz Or contact tip M6 x 28 mm; Ø 1.2 mm and contact tip holder M6 x 30 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT301CW PC1 zz Display and setting wire feed speed or programs Designation MIG/MAG welding torch, Powercontrol 1, water-cooled, replaceable neck MT301CW PC2 zz Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 094-500078-03400 094-500078-03404 094-500078-03405 094-500058-03400 094-500058-03404 094-500058-03405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation MIG/MAG welding torch, Powercontrol 2, water-cooled, replaceable neck Brennerhals MT301CW 330 A / 100 % 290 A / 100 % 250 A / 100 % 0.8 mm - 1.2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M6 M7 22 ° 36 ° 45 ° 094-500078-03700 094-500078-03704 094-500078-03705 094-500058-03700 094-500058-03704 094-500058-03705 Item no. 094-017988-E0000 094-017989-E0000 094-017526-E0000 22° 36° 45° 138 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 138. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 139
  • 139. Welding torches MT series – water-cooled MT451W zz MT451W zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Water-cooled MIG/MAG welding torch Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector 45 ° MT451W Designation Thread, contact tip M8 MIG/MAG welding torch, watercooled Conversion kit, upper torch trigger 140 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500079-00000 094-500079-00004 094-500079-00005 094-500059-00000 094-500059-00004 094-500059-00005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 140. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 141
  • 141. Welding torches MT series – water-cooled MT451W MT451W U/D MT451W 2U/D Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm MT451W U/D zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M8 MIG/MAG welding torch, 1x Up/ Down, water-cooled MT451W 2U/D zz zz M9 094-500079-00200 094-500079-00204 094-500079-00205 094-500059-00200 094-500059-00204 094-500059-00205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M8 MIG/MAG welding torch, 2x Up/ Down, water-cooled 142 Item no. m 3 4 5 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500079-00300 094-500079-00304 094-500079-00305 094-500059-00300 094-500059-00304 094-500059-00305 PK 2013 2013-3-19
  • 142. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 143
  • 143. Welding torches MT series – water-cooled MT451W zz MT451W PC1 MT451W PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT451W PC1 zz 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Display and setting wire feed speed or programs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 1, water-cooled MT451W PC2 zz M9 m 3 4 5 3 4 5 094-500079-00400 094-500079-00404 094-500079-00405 094-500059-00400 094-500059-00404 094-500059-00405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 2, water-cooled 144 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500079-00700 094-500079-00704 094-500079-00705 094-500059-00700 094-500059-00704 094-500059-00705 PK 2013 2013-3-19
  • 144. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 145
  • 145. Welding torches MT series – water-cooled MT451W zz MT451WL zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector 35 ° MT451WL Designation Thread, contact tip M8 MIG/MAG welding torch, watercooled, long torch neck Conversion kit, upper torch trigger 146 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500079-20000 094-500079-20004 094-500079-20005 094-500059-20000 094-500059-20004 094-500059-20005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 146. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 147
  • 147. Welding torches MT series – water-cooled MT451W MT451WL U/D MT451WL 2U/D Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Setting the wire feed speed For alpha Q, Phoenix and Taurus With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT451WL U/D zz For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x Up/ Down, water-cooled, long torch neck MT451WL 2U/D zz zz Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500079-20200 094-500079-20204 094-500079-20205 094-500059-20200 094-500059-20204 094-500059-20205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x Up/ Down, water-cooled, long torch neck 148 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 35 ° ewm Hightec Welding GmbH /// www.ewm-group.com Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500079-20300 094-500079-20304 094-500079-20305 094-500059-20300 094-500059-20304 094-500059-20305 PK 2013 2013-3-19
  • 148. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 149
  • 149. Welding torches MT series – water-cooled MT451W MT451WL PC1 MT451WL PC2 Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT451WL PC1 zz Display and setting wire feed speed or programs Designation MIG/MAG welding torch, Powercontrol 1, water-cooled, long torch neck MT451WL PC2 zz Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500079-20400 094-500079-20404 094-500079-20405 094-500059-20400 094-500059-20404 094-500059-20405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation MIG/MAG welding torch, Powercontrol 2, water-cooled, long torch neck 150 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 35 ° ewm Hightec Welding GmbH /// www.ewm-group.com Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500079-20700 094-500079-20704 094-500079-20705 094-500059-20700 094-500059-20704 094-500059-20705 PK 2013 2013-3-19
  • 150. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 151
  • 151. Welding torches MT series – water-cooled MT451W zz MT451CW zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector 45 ° MT451CW Designation Thread, contact tip m 3 4 5 3 4 5 M8 MIG/MAG welding torch, watercooled, replaceable neck Torch neck MT451CW Designation Torch neck Item no. M9 22 ° 36 ° 45 ° 094-500079-03000 094-500020-03004 094-500079-03005 094-500059-03000 094-500002-03004 094-500059-03005 Item no. 094-019484-E0000 094-019485-E0000 094-017528-E0000 22° 36° 45° Conversion kit, upper torch trigger 152 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 092-007829-00500 PK 2013 2013-3-19
  • 152. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 153
  • 153. Welding torches MT series – water-cooled MT451W zz MT451CW 2U/D MT451CW U/D zz zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm MT451CW 2U/D zz zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x Up/ Down, water-cooled, replaceable neck MT451CW U/D zz zz zz Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 094-500079-03300 094-500079-03304 094-500079-03305 094-500059-03300 094-500059-03304 094-500059-03305 Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x Up/ Down, water-cooled, replaceable neck Torch neck MT451CW 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 22 ° 36 ° 45 ° 094-500079-03200 094-500079-03204 094-500079-03205 094-500059-03200 094-500059-03204 094-500059-03205 Item no. 094-019484-E0000 094-019485-E0000 094-017528-E0000 22° 36° 45° 154 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 154. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 155
  • 155. Welding torches MT series – water-cooled MT451W zz MT451CW PC1 MT451CW PC2 zz zz zz zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz Water-cooled MIG welding torch with replaceable neck Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT451CW PC1 zz Display and setting wire feed speed or programs Designation MIG/MAG welding torch, Powercontrol 1, water-cooled, replaceable neck MT451CW PC2 zz Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 094-500079-03400 094-500079-03404 094-500079-03405 094-500059-03400 094-500059-03404 094-500059-03405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation MIG/MAG welding torch, Powercontrol 2, water-cooled, replaceable neck Torch neck MT451CW 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Designation Torch neck Thread, contact tip Item no. m 3 4 5 3 4 5 M8 M9 22 ° 36 ° 45 ° 094-500079-03700 094-500079-03704 094-500079-03705 094-500059-03700 094-500059-03704 094-500059-03705 Item no. 094-019484-E0000 094-019485-E0000 094-017528-E0000 22° 36° 45° 156 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 156. Welding torches MT series – water-cooled Replacement parts 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 157
  • 157. Welding torches MT series – water-cooled MT451W zz MT451WF zz Equipment as supplied: zz Gas nozzle Ø 15 mm; 71 mm zz Gas diffuser Ø 17 mm: 14 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 40.5 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.1 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Water-cooled MIG fume extraction torch Infinite air volume control For operation with high-vacuum extraction systems Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 20 l/min Euro torch connector MT451WF Designation Thread, contact tip M8 MIG/MAG welding torch, watercooled, fume extraction 158 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500079-40000 094-500079-40004 094-500079-40005 094-500059-40000 094-500059-40004 094-500059-40005 PK 2013 2013-3-19
  • 158. Welding torches MT series – water-cooled Replacement parts 10.13 10.01 10.02 10.05 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 159
  • 159. Welding torches MT series – water-cooled MT551W MT551W Conversion kit, Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz Equipped for 1.2 mm welding wire Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Water-cooled MIG/MAG welding torch Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector 45 ° MT551W Designation Thread, contact tip M8 MIG/MAG welding torch, watercooled Conversion kit, upper torch trigger 160 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500080-00000 094-500080-00004 094-500080-00005 094-500060-00000 094-500060-00004 094-500060-00005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 160. Welding torches MT series – water-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 161
  • 161. Welding torches MT series – water-cooled MT551W MT551W U/D MT551W 2U/D Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm MT551W U/D zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation Thread, contact tip M8 MIG/MAG welding torch, 1x Up/ Down, water-cooled MT551W 2U/D zz zz M9 094-500080-00200 094-500080-00204 094-500080-00205 094-500060-00200 094-500060-00204 094-500060-00205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation Thread, contact tip M8 MIG/MAG welding torch, 2x Up/ Down, water-cooled 162 Item no. m 3 4 5 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500080-00300 094-500080-00304 094-500080-00305 094-500060-00300 094-500060-00304 094-500060-00305 PK 2013 2013-3-19
  • 162. Welding torches MT series – water-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 163
  • 163. Welding torches MT series – water-cooled MT551W zz MT551W PC1 MT551W PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT551W PC1 zz 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 45 ° Display and setting wire feed speed or programs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 1, water-cooled MT551W PC2 zz M9 m 3 4 5 3 4 5 094-500080-00400 094-500080-00404 094-500080-00405 094-500060-00400 094-500060-00404 094-500060-00405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip M8 MIG/MAG welding torch, Powercontrol 2, water-cooled 164 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500080-00700 094-500080-00704 094-500080-00705 094-500060-00700 094-500060-00704 094-500060-00705 PK 2013 2013-3-19
  • 164. Welding torches MT series – water-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 165
  • 165. Welding torches MT series – water-cooled MT551W MT551WL Conversion kit, Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling Water-cooled MIG/MAG welding torch Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector 35 ° MT551WL Designation Thread, contact tip M8 MIG/MAG welding torch, watercooled, long torch neck Conversion kit, upper torch trigger 166 Designation Conversion kit, upper torch trigger ewm Hightec Welding GmbH /// www.ewm-group.com M9 Item no. m 3 4 5 3 4 5 094-500080-20000 094-500080-20004 094-500080-20005 094-500060-20000 094-500060-20004 094-500060-20005 Item no. 092-007829-00500 PK 2013 2013-3-19
  • 166. Welding torches MT series – water-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 167
  • 167. Welding torches MT series – water-cooled MT551W MT551WL U/D MT551WL 2U/D Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm MT551WL U/D zz zz zz zz zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix and Taurus Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection zz zz zz Setting the wire feed speed With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can also be optionally selected For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S Designation MIG/MAG welding torch, 1x Up/ Down, water-cooled, long torch neck MT551WL 2U/D zz zz Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500080-20200 094-500080-20204 094-500080-20205 094-500060-20200 094-500060-20204 094-500060-20205 Setting wire-feed speed and welding voltage or correcting the voltage With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs can also be optionally selected Designation MIG/MAG welding torch, 2x Up/ Down, water-cooled, long torch neck 168 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 35 ° ewm Hightec Welding GmbH /// www.ewm-group.com Thread, contact tip M8 M9 Item no. m 3 4 5 3 4 5 094-500080-20300 094-500080-20304 094-500080-20305 094-500060-20300 094-500060-20304 094-500060-20305 PK 2013 2013-3-19
  • 168. Welding torches MT series – water-cooled Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 169
  • 169. Welding torches MT series – water-cooled MT551W zz MT551WL PC1 MT551WL PC2 zz zz zz Equipment as supplied: zz Gas nozzle Ø 17 mm; 71 mm zz Gas diffuser Ø 20 mm; 21.5 mm zz Either contact tip M9 x 35 mm; Ø 1.2 mm and contact tip holder M9 x 35 mm zz Or contact tip M8 x 30 mm; Ø 1.2 mm and contact tip holder M8 x 34.5 mm zz Steel liner red; Ø 2 mm x 4 mm zz zz zz zz Equipped for 1.2 mm welding wire Parallel double-loop cooling provides optimised heat removal for outstanding welding results. Water-cooled MIG/MAG function torch Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S Torch neck 40 mm longer Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Connection MT551WL PC1 zz 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 2 mm 10 l/min - 25 l/min Euro torch connector, 19-pole 35 ° Display and setting wire feed speed or programs Designation Thread, contact tip MIG/MAG welding torch, Powercontrol 1, water-cooled, long torch neck MT551WL PC2 zz M8 M9 Item no. m 3 4 5 3 4 5 094-500080-20400 094-500080-20404 094-500080-20405 094-500060-20400 094-500060-20404 094-500060-20405 Display and set the wire feed speed and voltage correction or optionally select programs and JOBs Designation Thread, contact tip MIG/MAG welding torch, Powercontrol 2, water-cooled, long torch neck M8 M9 Item no. m 3 4 5 3 4 5 094-500080-20700 094-500080-20704 094-500080-20705 094-500060-20700 094-500060-20704 094-500060-20705 Replacement parts 10.01 10.05 10.02 10.12 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 170 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 170. Welding torches MT series – water-cooled Item Type Version Designation Item no. 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-00001 10.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-00001 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001 - SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000 - SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000 - SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001 - SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 171
  • 171. Torches Push-Pull torch Welding torch components and design 10.02 10.01 10.03 10.04 Components Please note that all necessary components have to be ordered individually. In this way, you can equip your welding torch immediately as desired Item 10.01 10.02 10.03 10.04 172 Type Gas- or water-cooled torch neck of various power classes and bend angles Wire feed rollers for various welding consumables and wire diameters Gas- or water-cooled push/pull drive units of various lengths Optional: Pistol grip ewm Hightec Welding GmbH /// www.ewm-group.com
  • 172. Torches Push-Pull torch Replacement parts drive unit 1 8 2 2 1 3 5 7 Item. Type 1 DFH Version 5 4 6 Designation Item no. Wire guide bush 094-019334-00000 2 DED Wire inlet nozzle 094-019335-00000 3,5,6 SET ALU PP 0,8 Ø 0,8 mm Roll set, aluminium 094-019523-00000 3,5,6 SET ALU PP 0,9 Ø 0,9 mm Roll set, aluminium 094-019524-00000 3,5,6 SET ALU PP 1,0 Ø 1,0 mm Roll set, aluminium 094-019525-00000 3,5,6 SET ALU PP 1,2 Ø 1,2 mm Roll set, aluminium 094-019526-00000 3,5,6 SET STAHL PP 0,8 Ø 0,8 mm Roll set, steel 094-019527-00000 3,5,6 SET STAHL PP 0,9 Ø 0,9 mm Roll set, steel 094-019528-00000 3,5,6 SET STAHL PP 1,0 Ø 1,0 mm Roll set, steel 094-019529-00000 3,5,6 SET STAHL PP 1,2 Ø 1,2 mm Roll set, steel 094-019530-00000 ewm Hightec Welding GmbH /// www.ewm-group.com 173
  • 173. Torches Push-Pull torch gas cooled gas cooled  PP MTCG       PP MTCG Drive unit with hose package Pistol grip option can be mounted without conversion High-quality Maxon motor Self-threading Colour marked wire feed rollers Plug & Play on EWM machines Several control variants or remote control function possible Connection Euro torch connector Designation Item no. m 6 8 10 Drive unit with hose package for gas-cooled torch necks    Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately PP MTCG U/D  Setting of the wire feed speed Connection Euro torch connector Designation    Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately Item no. Drive unit with hose package for gas-cooled torch necks, Up/Down PP MTCG PC1  m 6 8 10 Euro torch connector Designation   Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately 174 094-500107-00206 094-500107-00208 094-500107-00210  Display and setting of wire feed speed or programs Connection  094-500107-00006 094-500107-00008 094-500107-00010 Drive unit with hose package for gas-cooled torch necks, Powercontrol 1 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 6 8 10 094-500107-00406 094-500107-00408 094-500107-00410 PK 2013 2013-3-19
  • 174. Torches Push-Pull torch PP MTCG PC2  Display and setting of wire feed speed and voltage correction or optionally also program and JOB selection Connection Euro torch connector Designation    Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately MT301CG Item no. m 6 8 10 Drive unit with hose package for gas-cooled torch necks, Powercontrol 2 Duty cycle CO2 Duty cycle M21 Duty cycle M21 Impuls Ø Wire Gas flow Designation 0° Torch neck 094-500107-00706 094-500107-00708 094-500107-00710 330 A / 60 % 300 A / 60 % 210 A / 60 % 0,8 mm - 1,6 mm 10 l/min - 20 l/min Bend angle of torch neck 0° 22 ° 36 ° 45 ° Item no. 094-019427-E0000 094-017985-E0000 094-017986-E0000 094-017307-E0000 22° 36° 45° PP MTCG PC2  Pistol grip option can be mounted without conversion Designation Item no. 094-019472-00000 Pistol grip option PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com 175
  • 175. Torches Push-Pull torch water cooled water cooled  PP MTCW       PP MTCW Drive unit with hose package Pistol grip option can be mounted without conversion High-quality Maxon motor Self-threading Colour marked wire feed rollers Plug & Play on EWM machines Several control variants or remote control function possible Connection Euro torch connector Designation Item no. m 6 8 10 Drive unit with hose package for water-cooled torch necks    Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately PP MTCW U/D  Setting of the wire feed speed Connection Euro torch connector Designation v    Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately Item no. Drive unit with hose package for water-cooled torch necks, Up/Down PP MTCW PC1  m 6 8 10 Euro torch connector Designation   Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately Item no. Drive unit with hose package for water-cooled torch necks Powercontrol 1 PP MTCW PC2  m 6 8 10 Euro torch connector Designation   Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separately 176 094-500108-00406 094-500108-00408 094-500108-00410 Display and setting of wire feed speed and voltage correction or optionally also program and JOB selection Connection  094-500108-00206 094-500108-00208 094-500108-00210 Display and setting of wire feed speed or programs Connection  094-500108-00006 094-500108-00008 094-500108-00010 Drive unit with hose package for water-cooled torch necks, Powercontrol 2 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 6 8 10 094-500108-00706 094-500108-00708 094-500108-00710 PK 2013 2013-3-19
  • 176. Torches Push-Pull torch water cooled MT301CW Duty cycle CO2 Duty cycle M21 Duty cycle M21 Impuls Ø Wire Gas flow Designation 0° Replaceable torch neck 330 A / 100 % 290 A / 100 % 250 A / 100 % 0,8 mm - 1,2 mm 10 l/min - 25 l/min Bend angle of torch neck 0° 22 ° 36 ° 45 ° Item no. 094-019428-E0000 094-017988-E0000 094-017989-E0000 094-017526-E0000 22° 36° 45° MT451CW Duty cycle CO2 Duty cycle M21 Duty cycle M21 Impuls Ø Wire Gas flow Designation 0° Replaceable torch neck 500 A / 100 % 450 A / 100 % 350 A / 100 % 0,8 mm - 1,6 mm 10 l/min - 25 l/min Bend angle of torch neck 0° 22 ° 36 ° 45 ° Item no. 094-019483-E0000 094-019484-E0000 094-019485-E0000 094-017528-E0000 22° 36° 45° PP MTCG PC2  Pistol grip option can be mounted without conversion Designation Item no. 094-019472-00000 Pistol grip option PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com 177
  • 177. Torches Push-Pull torch replacement parts Replacement parts CG 301 / CW 451 10.01 10.02 10.05 10.12 10.06 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-00000 10.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002 10.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-00002 10.12 GD MT301/451 Gas diffuser 094-013096-00002 10.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-00000 10.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000 Cutting to length gauge 094-019564-00000 - SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001 - SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001 - SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000 - SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000 178 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 178. Torches Push-Pull torch replacement parts Replacement parts CW 301 10.01 10.02 10.05 10.12 10.06 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002 10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000 10.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-00000 10.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000 10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000 10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-00000 10.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-00000 10.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-00000 10.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-00000 10.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-00000 10.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-00000 10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002 10.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-00002 10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002 10.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-00002 10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002 10.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-00000 10.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000 Cutting to length gauge 094-019564-00000 Torch key, SW5/12MM 094-016038-00001 - TTOOL MT 5/12MM - SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000 - SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001 - SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001 - SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000 PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com 179
  • 179. Welding torches Automated welding torches AMT301G zz AMT 301 zz zz zz zz zz Best ignition characteristics even with thin wires Outstanding welding properties thanks to separate gas supply and optimal cooling Welding torch for mechanised welding, gas-cooled Replacement parts and spare parts identical to MT301G (excluding grip bar) Optimal cooling through moulded inner pipes Grip bar diameter 38 mm Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Thread, contact tip 330 A / 60 % 300 A / 60 % 210 A / 60 % 0.8 mm - 1.2 mm 10 l/min - 20 l/min M9 AMT 301 G Designation Item no. 0 ° 22 ° Automated MIG/MAG welding torch, gas-cooled 36 ° 45 ° m 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 094-500061-00015 094-500061-00000 094-500061-00004 094-500061-00005 094-500062-00015 094-500062-00000 094-500062-00004 094-500062-00005 094-500063-00015 094-500063-00000 094-500063-00004 094-500063-00005 094-500064-00015 094-500064-00000 094-500064-00004 094-500064-00005 0° 40,4 R 70 A 45° 22° 2 ,4 93 L1 36° 45° B L1 40,40 40,40 40,40 40,40 180 Winkel X° 45 36 22 0 R 70 70 70 70 ewm Hightec Welding GmbH /// www.ewm-group.com L Kreisab. L2 Ges.-Länge 54,98 93,42 188,80 43,98 104,42 188,80 26,88 121,52 188,80 0,00 148,40 188,80 A 86,56 74,74 50,62 0,00 B 155,96 166,02 179,29 188,80 PK 2013 2013-3-19
  • 180. Welding torches Automated welding torches Replacement parts 10.01 10.02 10.05 10.12 Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-00002 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.09 3,5 X 1,5MM O-ring 094-001249-00000 10.11 COL 4,0MM Collet chuck 094-001082-00000 10.11 COL 4,7MM Collet chuck 094-001291-00000 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002 - COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000 - CB 4,0MM Connecting sleeves 094-013757-00000 - CB 4,7MM Connecting sleeves 094-013758-00000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 181
  • 181. Welding torches Automated welding torches AMT451W zz AMT450W zz zz zz zz zz zz Best ignition characteristics even with thin wires Outstanding welding properties thanks to separate gas supply and optimal cooling Welding torch for mechanised welding, water-cooled Replacement parts and spare parts identical to MT451W (excluding grip bar) Optimal cooling through moulded inner pipes Fabric-reinforced coolant hoses for even more robustness Grip bar diameter 38 mm Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Thread, contact tip 500 A / 100 % 450 A / 100 % 350 A / 100 % 0.8 mm - 1.6 mm M9 AMT450W Designation Item no. 0 ° 22 ° Automated MIG/MAG welding torch, water-cooled 36 ° 45 ° m 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 094-500065-00015 094-500065-00000 094-500065-00004 094-500065-00005 094-500066-00015 094-500066-00000 094-500066-00004 094-500066-00005 094-500067-00015 094-500067-00000 094-500067-00004 094-500067-00005 094-500068-00015 094-500068-00000 094-500068-00004 094-500068-00005 0° 40,4 R 70 A 45° 22° 2 ,4 93 L1 36° 45° B L1 40,40 40,40 40,40 40,40 182 Winkel X° 45 36 22 0 R 70 70 70 70 ewm Hightec Welding GmbH /// www.ewm-group.com L Kreisab. L2 Ges.-Länge 54,98 93,42 188,80 43,98 104,42 188,80 26,88 121,52 188,80 0,00 148,40 188,80 A 86,56 74,74 50,62 0,00 B 155,96 166,02 179,29 188,80 PK 2013 2013-3-19
  • 182. Welding torches Automated welding torches Replacement parts 10.01 10.02 10.05 10.12 Item Type Version Designation Item no. 10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000 10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001 10.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-00002 10.09 3,5 X 1,5MM O-ring 094-001249-00000 10.11 COL 4,0MM Collet chuck 094-001082-00000 10.11 COL 4,7MM Collet chuck 094-001291-00000 10.12 GD MT301/451 Gas diffuser 094-013096-00002 - COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002 - COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000 - CB 4,0MM Connecting sleeves 094-013757-00000 - CB 4,7MM Connecting sleeves 094-013758-00000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 183
  • 183. Welding torches Automated welding torches AMT551W zz AMT550W zz zz zz zz zz zz Best ignition characteristics even with thin wires Outstanding welding properties thanks to separate gas supply and optimal cooling Welding torch for mechanised welding, water-cooled Replacement parts and spare parts identical to MT551W (excluding grip bar) Optimal cooling through moulded inner pipes Fabric-reinforced coolant hoses for even more robustness Grip bar diameter 38 mm Duty cycle CO2 Duty cycle M21 Duty cycle M21 pulse Wire Ø Gas flow Thread, contact tip 650 A / 100 % 550 A / 100 % 500 A / 100 % 0.8 mm - 1.6 mm 10 l/min - 25 l/min M9 AMT550W Designation Item no. m 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 1.5 3 4 5 0 ° 22 ° Automated MIG/MAG welding torch, water-cooled 36 ° 45 ° 094-500069-00015 094-500069-00000 094-500069-00004 094-500069-00005 094-500070-00015 094-500070-00000 094-500070-00004 094-500070-00005 094-500071-00015 094-500071-00000 094-500071-00004 094-500071-00005 094-500072-00015 094-500072-00000 094-500072-00004 094-500072-00005 0° R 70 40,4 45° A 2 ,4 93 22° L1 36° 45° B L1 27,98 27,98 27,98 27,98 184 Winkel X° 45 36 22 0 R 70 70 70 70 ewm Hightec Welding GmbH /// www.ewm-group.com L Kreisab. L2 Ges.-Länge 54,98 81,19 164,15 43,98 92,19 164,15 26,88 109,29 164,15 0,00 136,17 164,15 A 77,91 67,55 46,04 0,00 B 134,89 143,70 155,53 164,15 PK 2013 2013-3-19
  • 184. Welding torches Automated welding torches Replacement parts 10.01 10.02 10.05 10.12 Item Type Version Designation Item no. 10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000 10.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-00000 10.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-00000 10.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-00000 10.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-00000 10.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-00000 10.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-00000 10.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-00000 10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001 10.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-00000 10.09 3,5 X 1,5MM O-ring 094-001249-00000 10.11 COL 4,0MM Collet chuck 094-001082-00000 10.11 COL 4,7MM Collet chuck 094-001291-00000 10.12 GD MT401G/551W Gas diffuser 094-013111-00000 - COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002 - COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000 - CB 4,0MM Connecting sleeves 094-013757-00000 - CB 4,7MM Connecting sleeves 094-013758-00000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 185
  • 185. Welding torches MIG/MAG MHS and MIG series The robust Commercial welding torches for use with step switch controlled power sources. Full performance of the innovative EWM welding processes can be guaranteed only with the MT welding torch series! Advantages – MHS series / No excessive heating of the replacement parts due to efficient cooling system / Longer than average service life results in longer welding times and reduced costs / Less sticking of weld spatter Steady and stable arc due to reduction of temperature of the replacement parts / Additional sheathing of the external coolant hoses / Advantages – MIG series / MIG series with GRIP enables good control and optimal handling in any position. / ewm Hightec Welding GmbH /// www.ewm-group.com 186
  • 186. Welding torches Overview Overview MHS series – gas-cooled Welding torches Welding torches Welding torches Welding torches PK 2013 2013-3-19 Page Welding torches Welding torches Welding torches Welding torches MHS series – gas-cooled MHS series – water-cooled MIG series gas-cooled MIG series water-cooled MHS 15 - 24 - 25 - 36 MHS 240 - 401 - 501 MIG 15 - 24 - 25 - 36 MIG 401 - 452 - 555 ewm Hightec Welding GmbH /// www.ewm-group.com 188 194 202 204 187
  • 187. Welding torches MHS series – gas-cooled MHS 15 l 24 l 25 l 36 zz MHS 15 MHS 24 MHS 25 MHS 36 MHS 15 G zz Ergonomic grip with ball joint Fast reacting microswitch and anti-kink spring on the torch as well on the connection Duty cycle CO2 Duty cycle M21 180 A / 60 % 150 A / 60 % Designation Item no. MIG/MAG welding torch, gas-cooled m 3 4 5 094-018895-00000 094-018895-00004 094-018895-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.01 SGN 76 mm, inside Ø 10 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000212-00000 1.02 GN E-Cu 1.02 GN E-Cu Inside Ø 12 mm Gas nozzle long insulation, conical 394-000472-00000 1.03 GN E-Cu Cylindrical Gas nozzle long insulation, cylindrical 394-000211-00000 1.04 PGN Spot welding nozzle, plug fitting 394-000213-00000 2.01 CT M6 E-Cu-nic wire Ø 0.8 mm Contact tip M6 094-001087-00000 2.01 CT M6 E-Cu-nic wire Ø 1 mm Contact tip M6 094-001086-00000 2.01 CT M6 E-Cu-nic 25 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000405-00000 2.01 CT M6 E-Cu-nic 25 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000406-00000 2.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-00000 3 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-00000 3 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-00000 3 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-00000 3 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-00000 3 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-00000 3 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN MS Holding nipple split 394-000465-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 10 LBRAB Brass liner blue 394-000278-00000 Gas nozzle, conical Internal thread suitable for Ø 3.9/4.0 mm Product details Steel liners Liners 188 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 188. Welding torches MHS series – gas-cooled MHS 24 G zz Replacement parts identical to MHS 240 W Duty cycle CO2 Duty cycle M21 250 A / 35 % 220 A / 35 % Designation Item no. MIG/MAG welding torch, gas-cooled m 3 4 5 094-018897-00000 094-018897-00004 094-018897-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000362-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-00000 2.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-00000 2.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-00000 2.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-00000 2.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-00000 3 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-00000 3 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-00000 3 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-00000 3 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-00000 3 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-00000 3 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 5 CTH M6 26 mm Contact tip holder M6 394-000363-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 7 GD Gas diffuser 394-000360-00000 10 LBRAB Brass liner blue 394-000278-00000 Internal thread suitable for Ø 3.9/4.0 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 189
  • 189. Welding torches MHS series – gas-cooled MHS 15 l 24 l 25 l 36 MHS 25 G Duty cycle CO2 Duty cycle M21 230 A / 60 % 200 A / 60 % Designation Item no. MIG/MAG welding torch, gas-cooled m 3 4 5 094-018896-00000 094-018896-00004 094-018896-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.02 GN E-Cu Inside Ø 15 mm Gas nozzle with spatter protection, conical 394-000370-00000 1.02 GN E-Cu Inside Ø 12 mm Gas nozzle, conical 394-000368-00000 1.02 GN E-Cu Inside Ø 15 mm Gas nozzle, conical 394-000369-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000371-00000 1.03 GN E-Cu Gas nozzle with spatter protection, cylindrical 394-000372-00000 1.04 PGD MHS 25 Spot welding nozzle, plug fitting 394-000373-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-00000 2.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-00000 2.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-00000 2.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-00000 3 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-00000 3 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-00000 3 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-00000 3 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-00000 3 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-00000 3 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 190 Cylindrical ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 190. Welding torches MHS series – gas-cooled Item Type Version Designation Item no. 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000 5 CTH M6 35 mm Contact tip holder M6 394-000374-00000 5 CTH M8 35 mm Contact tip holder M8 394-000375-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN MS Holding nipple split 394-000465-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 10 LBRAB Brass liner blue 394-000278-00000 Internal thread suitable for Ø 3.9/4.0 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 191
  • 191. Welding torches MHS series – gas-cooled MHS 15 l 24 l 25 l 36 MHS 36 G Duty cycle CO2 Duty cycle M21 340 A / 60 % 320 A / 60 % Designation Item no. MIG/MAG welding torch, gas-cooled m 3 4 5 094-018898-00000 094-018898-00004 094-018898-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.02 GN E-Cu-nic Inside Ø 16 mm Gas nozzle nickel-plated, conical 394-000431-00000 1.03 GN E-Cu-nic Cylindrical Gas nozzle nickel-plated, cylindrical 394-000432-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-00000 2.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-00000 2.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-00000 2.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-00000 2.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-00000 2.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-00000 3 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-00000 3 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-00000 3 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-00000 3 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-00000 3 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-00000 3 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 192 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 192. Welding torches MHS series – gas-cooled Item Type Version Designation Item no. 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 5 CTH M6 28 mm Contact tip holder M6 394-000433-00000 5 CTH M8 35 mm Contact tip holder M8 394-000434-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN MS Holding nipple split 394-000465-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 7 GD Gas diffuser 394-000430-00000 7 GD-cer Gas diffuser ceramic 094-012572-00000 Brass liner blue 394-000278-00000 10 LBRAB Internal thread suitable for Ø 3.9/4.0 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 193
  • 193. Welding torches MHS series – water-cooled MHS 240 l 401 l 501 MHS 240 W zz Ergonomic grip with ball joint Fast reacting microswitch and anti-kink spring on the torch as well on the connection zz MHS 240 MHS 401 MHS 501 MHS 501-SUPER MHS KONSUL Replacement parts identical to MHS 24 G zz Duty cycle CO2 Duty cycle M21 300 A / 100 % 270 A / 100 % Designation Item no. MIG/MAG welding torch, water-cooled m 3 4 5 094-018899-00000 094-018899-00004 094-018899-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000362-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-00000 2.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-00000 2.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-00000 2.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-00000 2.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-00000 2.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-00000 2.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-00000 3 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-00000 3 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-00000 3 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 4 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-00000 4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000 194 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 194. Welding torches MHS series – water-cooled Item Type Version Designation Item no. 4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000 5 CTH M6 26 mm Contact tip holder M6 394-000363-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN MS Holding nipple split 394-000465-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 7 GD Gas diffuser 394-000360-00000 10 LBRAB Brass liner blue 394-000278-00000 10 LBRAG Brass liner green 394-000277-00000 Internal thread suitable for Ø 3.9/4.0 mm Internal thread suitable for Ø 4.7 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 195
  • 195. Welding torches MHS series – water-cooled MHS 240 l 401 l 501 MHS 401 W zz Replacement parts identical to MHS 501/501-SUPER Duty cycle CO2 Duty cycle M21 400 A / 100 % 350 A / 100 % Designation Item no. MIG/MAG welding torch, water-cooled MHS 501 W zz m 3 4 5 094-018900-00000 094-018900-00004 094-018900-00005 Replacement parts identical to MHS 401/501-SUPER Duty cycle CO2 Duty cycle M21 450 A / 100 % 400 A / 100 % Designation Item no. MIG/MAG welding torch, water-cooled m 3 4 5 094-018901-00000 094-018901-00004 094-018901-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.01 SGN 48 mm, inside Ø 11 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000711-00000 1.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000436-00000 1.02 GN E-Cu Inside Ø 16 mm Gas nozzle, conical 394-000435-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000437-00000 2.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.6 mm Contact tip M8 394-000456-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000458-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-00000 196 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 196. Welding torches MHS series – water-cooled Item Type Version Designation Item no. 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.6 mm Contact tip M8, nickel-plated 394-000457-00000 2.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-00000 3 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-00000 3 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-00000 3 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-00000 3 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-00000 3 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-00000 3 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 4 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-00000 4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000 4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000 4 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-00000 4 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-00000 4 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-00000 4 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-00000 4 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-00000 4 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-00000 4 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-00000 4 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-00000 4 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-00000 5 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-00000 5 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN S Holding nipple split 394-000466-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 Brass liner blue 394-000278-00000 Brass liner green 394-000277-00000 10 LBRAB 10 LBRAG Internal thread suitable for Ø 3.9/4.0 mm Internal thread suitable for Ø 4.7 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 197
  • 197. Welding torches MHS series – water-cooled MHS 240 l 401 l 501 MHS 501-SUPER zz zz Replacement parts identical to MHS 401/501 W With integrated cascade cooling system Duty cycle CO2 Duty cycle M21 500 A / 100 % 450 A / 100 % Designation Item no. MIG/MAG welding torch, water-cooled m 3 4 5 394-000719-00000 394-000719-00004 394-000719-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.01 SGN 48 mm, inside Ø 11 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000711-00000 1.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000436-00000 1.02 GN E-Cu Inside Ø 16 mm Gas nozzle, conical 394-000435-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000437-00000 2.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-00000 2.01 CT M8 E-CU 30 mm, wire Ø 1.6 mm Contact tip M8 394-000456-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-00000 2.01 CT M8 CuCrZr 30 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000458-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-00000 2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.6 mm Contact tip M8, nickel-plated 394-000457-00000 2.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-00000 3 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-00000 3 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-00000 3 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-00000 3 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-00000 3 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-00000 3 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 4 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-00000 198 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 198. Welding torches MHS series – water-cooled Item Type Version Designation Item no. 4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000 4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000 4 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-00000 4 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-00000 4 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-00000 4 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-00000 4 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-00000 4 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-00000 4 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-00000 4 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-00000 4 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-00000 5 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-00000 5 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-00000 6.1 HN MS 30 mm Holding nipple 394-000464-00000 6.1 HN S Holding nipple split 394-000466-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 7 GD Gas diffuser 7 GD-cer 10 LBRAB 10 LBRAG Gas diffuser ceramic Internal thread suitable for Ø 3.9/4.0 mm Internal thread suitable for Ø 4.7 mm Brass liner blue 394-000278-00000 Brass liner green 394-000277-00000 Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 199
  • 199. Welding torches MHS series – water-cooled MHS 240 l 401 l 501 MHS KONSUL 600 zz With integrated cascade cooling system Duty cycle CO2 Duty cycle M21 600 A / 100 % 550 A / 100 % Designation Item no. MIG/MAG welding torch, water-cooled m 3 4 5 394-000720-00000 394-000720-00004 394-000720-00005 Replacement parts u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 1.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000708-00000 1.02 GN E-Cu Inside Ø 17 mm Gas nozzle, conical 394-000709-00000 1.03 GN E-Cu Gas nozzle cylindrical 394-000710-00000 2.01 CT M8 CuCrZr Contact tip M8, CuCrZr 2.01 CT M8 CuCrZr 36 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000703-00000 2.01 CT M8 CuCrZr 36 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000704-00000 2.01 CT M8 CuCrZr 36 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000705-00000 2.01 CT M8 CuCrZr 36 mm, wire Ø 2.0 mm Contact tip M8, CuCrZr 394-000706-00000 3 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-00000 3 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-00000 3 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-00000 3 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-00000 3 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-00000 3 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-00000 4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000 4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000 4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000 4 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-00000 4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000 4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000 4 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-00000 4 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-00000 4 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-00000 4 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-00000 4 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-00000 4 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-00000 4 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-00000 4 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-00000 4 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-00000 5 CTH M8 Copper Contact tip holder M8 394-000712-00000 200 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 200. Welding torches MHS series – water-cooled Item Type Version Designation 30 mm Holding nipple 394-000464-00000 5 Item no. 394-000713-00000 6.1 HN MS 6.1 HN S Holding nipple split 394-000466-00000 6.1 HN MS Holding nipple split 394-000465-00000 6.1 ORGN O-ring for gas inlet nipple 394-000463-00000 6.1 ORP O-ring for plastic liners 394-000468-00000 7 GD Gas diffuser 394-000430-00000 10 LBRAB Brass liner blue 394-000278-00000 10 LBRAG Brass liner green 394-000277-00000 Internal thread suitable for Ø 3.9/4.0 mm Internal thread suitable for Ø 4.7 mm Product details Steel liners Liners PK 2013 2013-3-19 Page 263 264 ewm Hightec Welding GmbH /// www.ewm-group.com 201
  • 201. Welding torches MIG series gas-cooled MIG 15 l 24 l 25 l 36 MIG15 Duty cycle CO2 Duty cycle M21 Wire Ø 180 A / 60 % 150 A / 60 % 0.6 mm - 1 mm Designation MIG/MAG welding torch, gas-cooled MIG25 Duty cycle CO2 Duty cycle M21 Wire Ø Item no. m 3 4 5 230 A / 60 % 200 A / 60 % 0.8 mm - 1.2 mm Designation MIG/MAG welding torch, gas-cooled MIG36 Duty cycle CO2 Duty cycle M21 Item no. m 3 4 5 202 ewm Hightec Welding GmbH /// www.ewm-group.com 094-001102-00000 094-001102-00004 094-001102-00005 320 A / 60 % 290 A / 60 % Designation MIG/MAG welding torch, gas-cooled 094-001175-00000 094-001175-00004 094-001175-00005 Item no. m 3 4 5 094-000536-00000 094-000536-00004 094-000536-00005 PK 2013 2013-3-19
  • 202. Welding torches MIG series water-cooled MIG 401 l 452 l 555 ABIMIG Grip 401 D WT zz zz zz zz zz The high-quality torch for use in all equipment construction, vehicle construction, mechanical engineering projects and steel construction Ergonomic short grip for optimum accessibility „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extreme situations Ball joint with optimum movement radius for ideal handling Optimum torch cooling, long service life Duty cycle CO2 Duty cycle M21 Wire Ø 400 A / 100 % 350 A / 100 % 0.8 mm - 1.2 mm Designation Item no. MIG/MAG welding torch, water-cooled ABIMIG Grip 401 WT zz zz zz zz zz m 3 4 5 The high-quality torch for use in all equipment construction, vehicle construction, mechanical engineering projects and steel construction Ergonomic short grip for optimum accessibility „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extreme situations Ball joint with optimum movement radius for ideal handling Optimum torch cooling, long service life Duty cycle CO2 Duty cycle M21 Wire Ø 450 A / 100 % 400 A / 100 % 0.8 mm - 1.2 mm Designation Item no. MIG/MAG welding torch, water-cooled ABIMIG Grip 555 DW zz zz zz zz m 3 4 5 394-000474-30000 394-000474-30004 394-000474-30005 Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation for optimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremely long service life of the replacement parts Additional torch neck protection by means of a UV, ozone and temperature-resistant protective hose, increases the service life of the welding torch The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimal balance even in extreme welding positions Specially designed replacement parts for the high-performance area, excellent results particularly in the area of pulsed arc welding Duty cycle CO2 Duty cycle Duty cycle M21 Wire Ø Standards 550 A / 100 % 400 A / 100 % 500 A / 100 % 0.8 mm - 1.6 mm EN 60 974-7 Designation Item no. MIG/MAG welding torch, water-cooled PK 2013 2013-3-19 394-000473-30000 394-000473-30004 394-000473-30005 m 3 4 5 ewm Hightec Welding GmbH /// www.ewm-group.com 394-000721-30000 394-000721-30004 394-000721-30005 203
  • 203. Welding torches MIG series water-cooled MIG 401 l 452 l 555 ABIMIG Grip 555 W zz zz zz zz Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation for optimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremely long service life of the replacement parts Additional torch neck protection by means of a UV, ozone and temperature-resistant protective hose, increases the service life of the welding torch The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimal balance even in extreme welding positions Specially designed replacement parts for the high-performance area, excellent results particularly in the area of pulsed arc welding Duty cycle CO2 Duty cycle Duty cycle M21 Wire Ø Standards 575 A / 100 % 400 A / 100 % 525 A / 100 % 0.8 mm - 1.6 mm EN 60 974-7 Designation MIG/MAG welding torch, water-cooled 204 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 3 4 5 394-000722-30000 394-000722-30004 394-000722-30005 PK 2013 2013-3-19
  • 204. Welding torches Overview Overview Welding torches Page TIG series gas-cooled TIG series gas-cooled TIG series gas-cooled TIG series water-cooled TIG series water-cooled TIG series water-cooled Automated welding torches Automated welding torches Automated welding torches TW series – gas cooled TW series – water-cooled TW series – gas cooled TW series – water-cooled TW 17 - 26 TW 18 - 20 208 210 212 214 216 218 220 222 224 226 228 230 232 234 236 238 240 241 PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com 244 248 205
  • 205. Welding torches TIG Welding torches Quality puts you in front Safe working The large torch triggers with optimal push point thanks to micro switches guarantee reliable switching on and off of the welding current. Up/down function torches During welding and welding breaks, you can adjust the welding current to your actual requirements at the push of a button: You can select a predefined program depending on the machine control variant. Retox function torches In addition to the up/down function, the Retox control module provides information on a three-digit LED display. You can view all changes at a glance and need not look at the welding machine: The settings and indication of programs, welding current and other welding parameters. HFL version All TIG welding torches of the series 150 to 450 are also available as high-flex leather design. Special hoses and cables inside the hose package enable high flexibility. The first metre from the handle is covered in very robust but soft nappa leather. Rotary gas valve Optimised for TIG welding with MMR welding machines of the Pico series. Optimal gas regulation with the rotary valve directly at the torch grip. Ergonomic grip With their ergonomic grips, all welding torches of the TIG series provide high gripping reliability and optimal feeling for best results. 206 ewm Hightec Welding GmbH /// www.ewm-group.com
  • 206. Welding torches TIG Highlights Effortless working with minimum exertion of force An ergonomic grip with high gripping reliability, a short ball joint for optimal movement radii and lightweight and flexible hose packages allow effortless working without interruption. Fast amortisation The welding torches for EWM's TIG welding machines pay off quickly. Because wear is lower than average and the rare need for replacement and spare parts minimises downtimes. Long service life With EWM TIG welding torches, you can work long. The extremely good cooling makes for long service life. Minimal wear and clearly reduced downtimes and set-up times give you more time for welding. Ease of maintenance and low storage costs EWM has limited the number of equipment parts to three: the back cap, the collet or gas lens and the gas nozzle. For you, this not only means reasonable stock-keeping but also low cost. Function torches – perfect on-site control The functionality of our welding torches leaves nothing to be desired. You select the welding current, set JOBs (welding tasks) and have them displayed. All EWM welding torches have torch and function buttons with high-quality micro switches. ewm Hightec Welding GmbH /// www.ewm-group.com ewm Hightec Welding GmbH /// www.ewm-group.com 207 3
  • 207. Welding torches TIG series gas-cooled TIG series gas-cooled zz TIG 150 zz Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode Gas flow TIG 150 GRIP GD zz 150 A / 35 % 105 A / 35 % 1 mm - 2.4 mm 4 l/min - 12 l/min Double push-button Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG 150 GRIP GD HFL zz zz Item no. m 4 8 Double push-button Highly flexible hose package with 1 m leather protector Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG 150 GRIP GD RETOX HFL zz zz zz zz Item no. m 4 8 394-512291-10600 394-512291-10608 Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Highly flexible hose package with 1 m leather protector Connection Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, gas-cooled 208 394-512291-00600 394-512291-00608 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-512291-10700 394-512291-10708 PK 2013 2013-3-19
  • 208. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.01 10.04 10.07 10.07 10.05 10.04 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-00000 10.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-00000 10.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-00000 10.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-00000 10.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-00000 10.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-00000 10.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-00000 10.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-00000 10.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-00000 10.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-00000 10.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-00000 10.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-00000 10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000 10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000 10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000 10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000 10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000 10.04 INS 150/260 Insulator 094-011979-00000 10.04 INS DIF 150/260 XL Insulator 094-011760-00000 10.04 ADAPT 150/260 XL Adapter ring 094-011758-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.07 TC 150/260 Retaining cap, short 094-011752-00000 10.07 TC 150/260 Retaining cap, medium 094-011753-00000 10.07 TC 150/260 Retaining cap, long 094-011754-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 209
  • 209. Welding torches TIG series gas-cooled TIG series gas-cooled zz TIG 150 zz Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode TIG 150 GRIP GD UD zz zz zz 150 A / 35 % 105 A / 35 % 1 mm - 2.4 mm Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Gas flow Connection 4 l/min - 12 l/min Decentral, 8-pole, G1/4“ Designation TIG welding torch, up/down, gas-cooled TIG 150 GRIP GD UD HFL zz zz zz zz Item no. m 4 8 Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Highly flexible hose package with 1 m leather protector Gas flow Connection 4 l/min - 12 l/min Decentral, 8-pole, G1/4“ Designation TIG welding torch, up/down, gas-cooled TIG 150 GRIP GD EZA zz zz Item no. m 4 8 394-512291-10200 394-512291-10208 For operation on Phoenix and alphaQ Double push-button Gas flow Connection 4 l - 12 l Euro torch connector Designation TIG welding torch, Euro torch connector 210 394-512291-00200 394-512291-00208 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-512291-04000 394-512291-04008 PK 2013 2013-3-19
  • 210. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.01 10.04 10.07 10.07 10.05 10.04 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-00000 10.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-00000 10.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-00000 10.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-00000 10.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-00000 10.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-00000 10.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-00000 10.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-00000 10.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-00000 10.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-00000 10.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-00000 10.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-00000 10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000 10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000 10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000 10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000 10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000 10.04 INS 150/260 Insulator 094-011979-00000 10.04 INS DIF 150/260 XL Insulator 094-011760-00000 10.04 ADAPT 150/260 XL Adapter ring 094-011758-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.07 TC 150/260 Retaining cap, short 094-011752-00000 10.07 TC 150/260 Retaining cap, medium 094-011753-00000 10.07 TC 150/260 Retaining cap, long 094-011754-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 211
  • 211. Welding torches TIG series gas-cooled TIG series gas-cooled TIG 200 zz zz zz Double push-button Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCØ electrode Gas flow 200 A / 35 % 1.6 mm - 3.2 mm 10 l/min - 20 l/min Duty cycle AC Connection 140 A / 35 % Decentral, 5-pole, G1/4“ TIG 200 GRIP GD Designation TIG welding torch, gas-cooled TIG 200 GRIP GD 1T zz Item no. m 4 8 For operation on Phoenix and alphaQ Duty cycle AC Connection 200 A / 35 % Euro torch connector Designation TIG welding torch, Euro torch connector TIG 200 GRIP GD HFL zz Item no. m 4 8 394-510981-04000 394-510981-04008 Highly flexible hose package with 1 m leather protector Duty cycle AC Connection 140 A / 35 % Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled 212 394-510981-00600 394-510981-00608 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-510981-10600 394-510981-10608 PK 2013 2013-3-19
  • 212. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 213
  • 213. Welding torches TIG series gas-cooled TIG series gas-cooled zz TIG 200 zz Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode Gas flow TIG 200 GRIP GD RETOX HFL zz zz zz zz 200 A / 35 % 140 A / 35 % 1.6 mm - 3.2 mm 10 l/min - 20 l/min Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Highly flexible hose package with 1 m leather protector Connection Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, gas-cooled TIG 200 GRIP GD UD zz zz zz Item no. m 4 8 Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Connection Decentral, 8-pole, G1/4“ Designation TIG welding torch, up/down, gas-cooled TIG 200 GRIP GD UD HFL zz zz zz zz Item no. m 4 8 394-510981-00200 394-510981-00208 Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Highly flexible hose package with 1 m leather protector Connection Decentral, 8-pole, G1/4“ Designation TIG welding torch, up/down, gas-cooled 214 394-510981-10700 394-510981-10708 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-510981-10200 394-510981-10208 PK 2013 2013-3-19
  • 214. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 215
  • 215. Welding torches TIG series gas-cooled TIG series gas-cooled zz TIG 200F zz zz Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip TIG 200 F: Equipped with flexible torch neck Duty cycle DCDuty cycle AC Ø electrode Gas flow TIG 200F GRIP GD zz 200 A / 35 % 140 A / 35 % 1.6 mm - 3.2 mm 10 l/min - 20 l/min Double push-button Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG 200F GRIP GD HFL zz zz Item no. m 4 8 Double push-button Highly flexible hose package with 1 m leather protector Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG 200F GRIP GD RETOX HFL zz zz zz zz Item no. m 4 8 394-512527-10600 394-512527-10608 Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Highly flexible hose package with 1 m leather protector Connection Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, gas-cooled 216 394-512527-00600 394-512527-00608 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-012527-10700 394-012527-10708 PK 2013 2013-3-19
  • 216. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 217
  • 217. Welding torches TIG series gas-cooled TIG series gas-cooled zz TIG 200F zz zz zz zz zz Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip TIG 200 F: Equipped with flexible torch neck Duty cycle DCDuty cycle AC Ø electrode Gas flow Connection 200 A / 35 % 140 A / 35 % 1.6 mm - 3.2 mm 10 l/min - 20 l/min Decentral, 8-pole, G1/4“ TIG 200F GRIP GD UD Designation TIG welding torch, up/down, gas-cooled TIG 200F GRIP GD UD HFL zz Item no. m 4 8 Highly flexible hose package with 1 m leather protector Designation TIG welding torch, up/down, gas-cooled 218 394-512527-00200 394-512527-00208 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-512527-10200 394-512527-10208 PK 2013 2013-3-19
  • 218. Welding torches TIG series gas-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 219
  • 219. Welding torches TIG series gas-cooled TIG series gas-cooled TIG 17 TIG 26 zz zz zz zz Compatible with SR replacement parts Double push-button Gas-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Gas flow TIG 17 GD GRIP zz 10 l/min - 20 l/min Gas rotary valve Duty cycle DCDuty cycle AC Connection 140 A / 35 % 100 A / 35 % Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG welding torch, rotary gas valve, gas-cooled, decentral TIG 26 GRIP GD zz Item no. m 4 8 4 8 Gas rotary valve Duty cycle DCDuty cycle AC Ø electrode Connection 180 A / 35 % 130 A / 35 % 0.5 mm - 4 mm Decentral, 5-pole, G1/4“ Designation TIG welding torch, gas-cooled TIG welding torch, rotary gas valve, gas-cooled, decentral TIG 26 GRIP GD KOMBI Duty cycle DCDuty cycle AC Ø electrode Connection Item no. m 4 8 4 8 TIG welding torch, gas-cooled ewm Hightec Welding GmbH /// www.ewm-group.com 394-511621-00600 394-511621-00608 094-511621-00100 094-511621-00108 180 A / 35 % 130 A / 35 % 0.5 mm - 4 mm Euro torch connector Designation 220 394-511623-00600 394-511623-00608 094-511623-00100 094-511623-00108 Item no. m 4 8 394-511621-30600 394-511621-30608 PK 2013 2013-3-19
  • 220. Welding torches TIG series gas-cooled Replacement parts 10.07 10.05 10.04 10.04 10.05 10.01 10.07 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GNDIF TIG 17/18/26/18SC 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-00000 10.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-00000 10.01 GNDIF TIG 17/18/26/18SC 9.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001322-00000 10.01 GNDIF TIG 17/18/26/18SC 11 mm 42 mm Ceramic gas nozzle for gas lens 094-001195-00000 10.01 GNDIF TIG 17/18/26/18SC 12.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001196-00000 10.01 GNDIF TIG 17/18/26/18SC 16 mm 42 mm Ceramic gas nozzle for gas lens 094-001323-00000 10.01 GN TIG 17/18/26 8 mm 76 mm Ceramic gas nozzle, long 094-012691-00000 10.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-00000 10.01 GN TIG 17/18/26 11 mm 76 mm Ceramic gas nozzle, long 094-012693-00000 10.01 GNDIF TIG 17/18/26/18SC L 8 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011135-00000 10.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-00000 10.01 GNDIF TIG 17/18/26/18SC L 11 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-012694-00000 10.01 GN GD TIG 17/18/26 6.5 mm 47 mm Ceramic gas nozzle 094-001316-00000 10.01 GN GD TIG 17/18/26 8 mm 47 mm Ceramic gas nozzle 094-000926-90005 10.01 GN GD TIG 17/18/26 9.5 mm 47 mm Ceramic gas nozzle 094-001317-00000 10.01 GN GD TIG 17/18/26 11 mm 47 mm Ceramic gas nozzle 094-000927-00000 10.01 GN GD TIG 17/18/26 12.5 mm 47 mm Ceramic gas nozzle 094-000929-00000 10.01 GN GD TIG 17/18/26 16 mm 47 mm Ceramic gas nozzle 094-001318-00000 10.01 GN GD TIG 17/18/26 19.5 mm 50 mm Ceramic gas nozzle 094-001319-00000 10.04 INS 17/18/26 Insulator 094-001307-00000 10.04 INS DIF 17/18/26 Insulator 094-001194-00000 10.04 INS DIFJ 17/18/26 Insulator 094-003138-00000 10.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-00000 10.05 COL TIG 17/18/26 2 mm 50 mm Collet 094-001311-00000 10.05 COL TIG 17/18/26 4 mm 50 mm Collet 094-001312-00000 10.05 COL AS 17/18 1.2 mm Collet body 094-001314-00000 10.05 COL AS 17/18 1.6 mm Collet body 094-000936-00000 10.05 COL AS 17/18 2.4 mm Collet body 094-000937-00000 10.05 COL AS 17/18 3.2 mm Collet body 094-000940-00000 10.05 COL AS 17/18 4 mm Collet body 094-001315-00000 10.05 COLB DIF 17/18/26 1.2 mm Collet body with gas lens 094-001324-00000 10.05 COLB DIF 17/18/26 1.6 mm Collet body with gas lens 094-001325-00000 10.05 COLB DIF 17/18/26 2.4 mm Collet body with gas lens 094-001192-00000 10.05 COLB DIF 17/18/26 3.2 mm Collet body with gas lens 094-001193-00000 10.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-00000 10.05 COLB DIFJ TIG 17/18/26 1.6 mm Collet body with gas lens XXL 094-003137-00000 10.05 COLB DIFJ TIG 17/18/26 2.4 mm Collet body with gas lens XXL 094-003137-00010 10.05 COLB DIFJ TIG 17/18/26 3.2 mm Collet body with gas lens XXL 094-000000-00000 10.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-00000 10.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-00000 10.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-00000 10.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-00000 10.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-00000 10.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-00000 10.07 TC 17/18/26/18SC Retaining cap, short 094-001120-00000 10.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 221
  • 221. Welding torches TIG series gas-cooled TIG series gas-cooled spotArc TIG zz zz zz zz zz zz Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gauge Better surface formation in comparison to resistance welding Flatter spot formation in comparison to MAG spot welding Excellent seam quality due to minimal heat input Very low thermal stresses and little distortion due to short welding times Perfect for visible joints due to clean seam appearance Duty cycle DCDuty cycle AC Ø electrode Gas flow Connection 200 A / 60 % 160 A / 60 % 1.6 A - 3.2 A 5 l/min - 8 l/min Decentral, 5-pole, G1/4“ spotArc TIG G Designation TIG welding torch, gas-cooled 222 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 094-500046-00000 094-500046-00008 PK 2013 2013-3-19
  • 222. Welding torches TIG series gas-cooled Replacement parts 10.06 10.02 10.04 10.05 10.05 10.01 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Designation Item no. 10.01 GN CO Version Spot welding nozzle, edge weld 094-009602-00002 10.01 GN FI Spot welding nozzle, fillet weld 094-009603-00002 10.01 GN FL Spot welding nozzle, flat weld 094-009604-00002 10.02 GNC spotArc Gas nozzle body 094-017309-00001 10.04 INS 18SP Insulator 094-019215-00000 10.04 NH 26/18SP Spot welding nozzle holder 094-009671-00000 10.05 COL AS 17/18 1.2 mm Collet body 094-001314-00000 10.05 COL AS 17/18 1.6 mm Collet body 094-000936-00000 10.05 COL AS 17/18 2.4 mm Collet body 094-000937-00000 10.05 COL AS 17/18 3.2 mm Collet body 094-000940-00000 10.05 COL AS 17/18 4 mm Collet body 094-001315-00000 10.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-00000 10.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-00000 10.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-00000 10.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-00000 10.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-00000 10.06 AG SPOTARC Setting gauge EWM spotArc torch 094-014146-00001 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 223
  • 223. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 20 zz zz zz Compatible with SR replacement parts Water-cooled TIG welding torch Double push-button Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode Gas flow Connection 240 A / 100 % 170 A / 100 % 0.5 mm - 3.2 mm 10 l/min - 20 l/min Decentral, 5-pole, G1/4“ TIG 20 GRIP WD Designation Item no. m 4 8 TIG welding torch, water-cooled 394-511445-00600 394-511445-00608 Replacement parts 10.07 10.05 10.05 10.01 10.05 10.04 10.04 10.05 10.07 10.01 10.07 10.01 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 9/20 6.5 mm 30 mm Ceramic gas nozzle 094-001343-00000 10.01 GN TIG 9/20 8 mm 30 mm Ceramic gas nozzle 094-001344-00000 10.01 GN TIG 9/20 9.5 mm 30 mm Ceramic gas nozzle 094-001345-00000 10.01 GN TIG 9/20 11 mm 30 mm Ceramic gas nozzle 094-000930-00000 10.01 GN TIG 9/20 12.5 mm 30 mm Ceramic gas nozzle 094-001122-00000 10.01 GN TIG 9/20 16 mm 30 mm Ceramic gas nozzle 094-001346-00000 10.01 GN TIG 9/20 L 6.5 mm 48 mm Ceramic gas nozzle, long 094-001347-00000 10.01 GN TIG 9/20 L 8 mm 48 mm Ceramic gas nozzle, long 094-001348-00000 10.01 GN TIG 9/20 L 9.5 mm 48 mm Ceramic gas nozzle, long 094-001349-00000 10.01 GN TIG 9/20 XL 6.5 mm 63 mm Ceramic gas nozzle, long 094-012683-00000 10.01 GN TIG 9/20 XL 8 mm 63 mm Ceramic gas nozzle, long 094-012684-00000 10.01 GN TIG 9/20 XL 6.5 mm 89 mm Ceramic gas nozzle, long 094-012685-00000 10.01 GNDIF TIG 9/20 6.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001356-00000 10.01 GNDIF TIG 9/20 8 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001357-00000 10.01 GNDIF TIG 9/20 9.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001358-00000 10.01 GNDIF TIG 9/20 11 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001359-00000 10.04 INS 9/20 Insulator 094-001331-00000 10.04 INS DIFJ 9/20 Insulator 094-011916-00000 10.05 COL TIG 9/20 0.5 mm 25.4 mm Collet 094-001333-00000 10.05 COL TIG 9/20 1 mm 25.4 mm Collet 094-001334-00000 10.05 COL TIG 9/20 1.2 mm 25.4 mm Collet 094-001335-00000 224 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 224. Welding torches TIG series water-cooled Item Type Version Designation Item no. 10.05 COL TIG 9/20 1.6 mm 25.4 mm Collet 094-001121-00000 10.05 COL TIG 9/20 2 mm 25.4 mm Collet 094-001336-00000 10.05 COL TIG 9/20 2.4 mm 25.4 mm Collet 094-000934-00000 10.05 COL TIG 9/20 3.2 mm 25.4 mm Collet 094-001337-00000 10.05 CDIFJ TIG 9/20 0.5 mm 40 mm Collet for gas nozzle XXL 094-012675-00000 10.05 CDIFJ TIG 9/20 1 mm 40 mm Collet for gas nozzle XXL 094-012676-00000 10.05 CDIFJ TIG 9/20 1.6 mm 40 mm Collet for gas nozzle XXL 094-012677-00000 10.05 CDIFJ TIG 9/20 2.4 mm 40 mm Collet for gas nozzle XXL 094-002971-00000 10.05 CDIFJ TIG 9/20 3.2 mm 40 mm Collet for gas nozzle XXL 094-012678-00000 10.05 COLB 9/20 1 mm Collet body 094-001338-00000 10.05 COLB 9/20 1.2 mm Collet body 094-001339-00000 10.05 COLB 9/20 1.6 mm Collet body 094-001340-00000 10.05 COLB 9/20 2 mm Collet body 094-001341-00000 10.05 COLB 9/20 2.4 mm Collet body 094-000939-00000 10.05 COLB 9/20 3.2 mm Collet body 094-001342-00000 10.05 COLB DIF TIG 9/20 1 mm Collet body with gas lens 094-001350-00000 10.05 COLB DIF TIG 9/20 1.2 mm Collet body with gas lens 094-001351-00000 10.05 COLB DIF TIG 9/20 1.6 mm Collet body with gas lens 094-001352-00000 10.05 COLB DIF TIG 9/20 2 mm Collet body with gas lens 094-001353-00000 10.05 COLB DIF TIG 9/20 2.4 mm Collet body with gas lens 094-001354-00000 10.05 COLB DIF TIG 9/20 3.2 mm Collet body with gas lens 094-001355-00000 10.05 COLB DIFJ TIG 9/20 1 mm Collet body with gas lens XXL 094-012679-00000 10.05 COLB DIFJ TIG 9/20 1.6 mm Collet body with gas lens XXL 094-012680-00000 10.05 COLB DIFJ TIG 9/20 2.4 mm Collet body with gas lens XXL 094-012681-00000 10.05 COLB DIFJ TIG 9/20 3.2 mm Collet body with gas lens XXL 094-012682-00000 10.07 TC 9/20 Retaining cap, short 094-001328-00000 10.07 TC 9/20 Retaining cap, medium 094-001329-00000 10.07 TC 9/20 Retaining cap, long 094-001327-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 225
  • 225. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 18 TIG 18SC zz zz zz Compatible with SR replacement parts Water-cooled TIG welding torch Double push-button Ergonomic GRIP handle for a secure grip Ø electrode Gas flow 0.5 mm - 4 mm 10 l/min - 20 l/min TIG 18 GRIP WD Duty cycle DCDuty cycle AC Connection 320 A / 100 % 230 A / 100 % Decentral, 5-pole, G1/4“ Designation Item no. m 4 8 TIG welding torch, water-cooled TIG 18SC GRIP WD zz 394-511490-00600 394-511490-00608 Greater load capacity due to improved design of the hose package Duty cycle DCDuty cycle AC Connection 400 A / 100 % 280 A / 100 % Decentral, 5-pole, G1/4“, rapid-action coupling G1/4“ Designation Item no. m 4 8 TIG welding torch, water-cooled TIG 18 GRIP WD KOMBI zz 394-511624-00600 394-511624-00608 Water-cooled TIG combined welding torch Duty cycle DCDuty cycle AC Connection 320 A / 100 % 230 A / 100 % Euro torch connector Designation Item no. m 4 8 TIG welding torch, water-cooled 394-511490-30600 394-511490-30608 Replacement parts 10.07 10.05 10.04 10.04 10.05 10.01 10.07 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-00000 226 GNDIF TIG 17/18/26/18SC ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 226. Welding torches TIG series water-cooled Item Type Version Designation Item no. 10.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-00000 10.01 GNDIF TIG 17/18/26/18SC 9.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001322-00000 10.01 GNDIF TIG 17/18/26/18SC 11 mm 42 mm Ceramic gas nozzle for gas lens 094-001195-00000 10.01 GNDIF TIG 17/18/26/18SC 12.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001196-00000 10.01 GNDIF TIG 17/18/26/18SC 16 mm 42 mm Ceramic gas nozzle for gas lens 094-001323-00000 10.01 GN TIG 17/18/26 8 mm 76 mm Ceramic gas nozzle, long 094-012691-00000 10.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-00000 10.01 GN TIG 17/18/26 11 mm 76 mm Ceramic gas nozzle, long 094-012693-00000 10.01 GNDIF TIG 17/18/26/18SC L 8 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011135-00000 10.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-00000 10.01 GNDIF TIG 17/18/26/18SC L 11 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-012694-00000 10.01 GNDIFJ TIG 9/17/18/20/26 9.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011642-00000 10.01 GNDIFJ TIG 9/17/18/20/26 12.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011643-00000 10.01 GNDIFJ TIG 9/17/18/20/26 16 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011644-00000 10.01 GNDIFJ TIG 9/17/18/20/26 19.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-003136-00000 10.01 GNDIFJ TIG 9/17/18/20/26 24 mm 34 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-012686-00000 10.01 GN GD TIG 17/18/26 6.5 mm 47 mm Ceramic gas nozzle 094-001316-00000 10.01 GN GD TIG 17/18/26 8 mm 47 mm Ceramic gas nozzle 094-000926-90005 10.01 GN GD TIG 17/18/26 9.5 mm 47 mm Ceramic gas nozzle 094-001317-00000 10.01 GN GD TIG 17/18/26 11 mm 47 mm Ceramic gas nozzle 094-000927-00000 10.01 GN GD TIG 17/18/26 12.5 mm 47 mm Ceramic gas nozzle 094-000929-00000 10.01 GN GD TIG 17/18/26 16 mm 47 mm Ceramic gas nozzle 094-001318-00000 10.01 GN GD TIG 17/18/26 19.5 mm 50 mm Ceramic gas nozzle 094-001319-00000 10.04 INS 17/18/26 Insulator 094-001307-00000 10.04 INS DIF 17/18/26 Insulator 094-001194-00000 10.04 INS DIFJ 17/18/26 Insulator 094-003138-00000 10.04 INS 18SC Insulator 094-001360-00000 10.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-00000 10.05 COL TIG 17/18/26 2 mm 50 mm Collet 094-001311-00000 10.05 COL TIG 17/18/26 4 mm 50 mm Collet 094-001312-00000 10.05 COL HL 18SC 3.2 mm 49 mm Collet 094-001361-00000 10.05 COL HL 18SC 4 mm 49 mm Collet 094-001116-00000 10.05 COL HL 18SC 4.8 mm 49 mm Collet 094-001115-00000 10.05 COL AS 17/18 1.2 mm Collet body 094-001314-00000 10.05 COL AS 17/18 1.6 mm Collet body 094-000936-00000 10.05 COL AS 17/18 2.4 mm Collet body 094-000937-00000 10.05 COL AS 17/18 3.2 mm Collet body 094-000940-00000 10.05 COL AS 17/18 4 mm Collet body 094-001315-00000 10.05 COLB 18SC 3.2 mm Collet body 094-011137-00000 10.05 COLB 18SC HL 4.8 mm Collet body 094-001117-00000 10.05 COLB DIF 17/18/26 1.2 mm Collet body with gas lens 094-001324-00000 10.05 COLB DIF 17/18/26 1.6 mm Collet body with gas lens 094-001325-00000 10.05 COLB DIF 17/18/26 2.4 mm Collet body with gas lens 094-001192-00000 10.05 COLB DIF 17/18/26 3.2 mm Collet body with gas lens 094-001193-00000 10.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-00000 10.05 COLB DIFJ TIG 17/18/26 1.6 mm Collet body with gas lens XXL 094-003137-00000 10.05 COLB DIFJ TIG 17/18/26 2.4 mm Collet body with gas lens XXL 094-003137-00010 10.05 COLB DIFJ TIG 17/18/26 3.2 mm Collet body with gas lens XXL 094-000000-00000 10.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-00000 10.05 COLB DIF 18SC 0.5 mm Collet body with gas lens 094-012696-00000 10.05 COLB DIF 18SC 1 mm Collet body with gas lens 094-012697-00000 10.05 COLB DIF 18SC 1.6 mm Collet body with gas lens 094-012698-00000 10.05 COLB DIF 18SC 2.4 mm Collet body with gas lens 094-012699-00000 10.05 COLB DIF 18SC 3.2 mm Collet body with gas lens 094-001362-00000 10.05 COLB DIF 18SC 4 mm Collet body with gas lens 094-001363-00000 10.05 COLB DIF 18SC 4.8 mm Collet body with gas lens 094-001364-00000 10.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-00000 10.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-00000 10.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-00000 10.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-00000 10.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-00000 10.07 TC 17/18/26/18SC Retaining cap, short 094-001120-00000 10.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 227
  • 227. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 260 zz Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Gas flow TIG 260 GRIP WD zz 10 l/min - 20 l/min Double push-button Duty cycle DCDuty cycle AC Ø electrode Connection 260 A / 100 % 185 A / 100 % 1 mm - 3.2 mm Decentral, 5-pole, G1/4“ Designation TIG welding torch, water-cooled TIG 260 GRIP WD HFL zz zz Item no. m 4 8 Double push-button Highly flexible hose package with 1 m leather protector Duty cycle DCDuty cycle AC Ø electrode Connection 260 A / 100 % 185 A / 100 % 1 mm - 3.2 mm Decentral, 5-pole, G1/4“ Designation TIG welding torch, water-cooled TIG 260 GRIP WD RETOX HFL zz zz zz zz Item no. m 4 8 394-510990-10600 394-510990-10608 Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Highly flexible hose package with 1 m leather protector Duty cycle DCDuty cycle AC Connection 260 - / 100 % 185 - / 100 % Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, water-cooled 228 394-510990-00600 394-510990-00608 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-510990-10700 394-510990-10708 PK 2013 2013-3-19
  • 228. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-00000 10.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-00000 10.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-00000 10.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-00000 10.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-00000 10.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-00000 10.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-00000 10.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-00000 10.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-00000 10.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-00000 10.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-00000 10.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-00000 10.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-00000 10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000 10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000 10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000 10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000 10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000 10.04 INS 150/260 Insulator 094-011979-00000 10.04 INS DIF 150/260 XL Insulator 094-011760-00000 10.04 ADAPT 150/260 XL Adapter ring 094-011758-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.07 TC 150/260 Retaining cap, short 094-011752-00000 10.07 TC 150/260 Retaining cap, medium 094-011753-00000 10.07 TC 150/260 Retaining cap, long 094-011754-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 229
  • 229. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 260 zz zz zz zz Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode Gas flow Connection 260 A / 100 % 185 A / 100 % 1 mm - 3.2 mm 10 l/min - 20 l/min Decentral, 8-pole, G1/4“ TIG 260 GRIP WD UD Designation TIG welding torch, Up/Down, water-cooled TIG 260 GRIP WD UD HFL zz Item no. m 4 8 Highly flexible hose package with 1 m leather protector Designation TIG welding torch, Up/Down, water-cooled 230 394-510990-00200 394-510990-00208 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-510990-10200 394-510990-10208 PK 2013 2013-3-19
  • 230. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-00000 10.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-00000 10.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-00000 10.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-00000 10.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-00000 10.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-00000 10.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-00000 10.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-00000 10.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-00000 10.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-00000 10.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-00000 10.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-00000 10.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-00000 10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000 10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000 10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000 10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000 10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000 10.04 INS 150/260 Insulator 094-011979-00000 10.04 INS DIF 150/260 XL Insulator 094-011760-00000 10.04 ADAPT 150/260 XL Adapter ring 094-011758-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.07 TC 150/260 Retaining cap, short 094-011752-00000 10.07 TC 150/260 Retaining cap, medium 094-011753-00000 10.07 TC 150/260 Retaining cap, long 094-011754-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 231
  • 231. Welding torches TIG series water-cooled TIG series water-cooled TIG 450 zz zz Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Duty cycle DCDuty cycle AC Ø electrode Gas flow TIG 450 GRIP WD zz 400 A / 100 % 280 A / 100 % 1.6 mm - 4.8 mm 10 l/min - 20 l/min Double push-button Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, water-cooled TIG 450 GRIP WD EZA zz Item no. m 4 8 Special version for connection to water-cooled Phoenix 355 and Taurus 355 Synergic S Connection Euro torch connector Designation TIG welding torch, Euro torch connector TIG 450 GRIP WD HFL zz zz Item no. m 4 8 394-510993-04000 394-510993-04008 Double push-button Highly flexible hose package with 1 m leather protector Connection Decentral, 5-pole, G1/4“ Designation TIG welding torch, water-cooled 232 394-510993-00600 394-510993-00608 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-510993-10600 394-510993-10608 PK 2013 2013-3-19
  • 232. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 233
  • 233. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 450 TIG 450SC zz zz Highly flexible hose package with 1 m leather protector Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Ø electrode Gas flow TIG 450 GRIP WD RETOX HFL zz zz zz 1.6 mm - 4.8 mm 10 l/min - 20 l/min Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Duty cycle DCDuty cycle AC Connection 400 A / 100 % 280 A / 100 % Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, water-cooled TIG 450SC GRIP WD RETOX HFL zz zz zz Item no. m 4 8 Setting and display of welding current and programs For Tetrix DC, AC/DC Comfort and Synergic „ON 12-pole connection socket“ option required Duty cycle DCDuty cycle AC Connection 450 A / 100 % 320 A / 100 % Decentral, 12-pole, G1/4“ Designation TIG function torch, Retox, water-cooled TIG 450SC GRIP WD UD HFL zz zz zz Item no. m 4 8 394-511016-10700 394-511016-10708 Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Duty cycle DCDuty cycle AC Connection 450 A / 100 % 320 A / 100 % Decentral, 8-pole, G1/4“ Designation TIG welding torch, Up/Down, water-cooled 234 394-510993-10700 394-510993-10708 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-511016-10200 394-511016-10208 PK 2013 2013-3-19
  • 234. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 235
  • 235. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 450 TIG 450SC zz Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Ø electrode Gas flow TIG 450 GRIP WD UD zz zz zz 1.6 mm - 4.8 mm 10 l/min - 20 l/min Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Duty cycle DCDuty cycle AC Connection 400 A / 100 % 280 A / 100 % Decentral, 8-pole, G1/4“ Designation TIG welding torch, Up/Down, water-cooled TIG 450 GRIP WD UD HFL zz zz zz zz Item no. m 4 8 Setting of welding current and programs For Picotig AC/DC, Tetrix DC and AC/DC An 8-pole connection socket is required for portable machines up to 270 A Highly flexible hose package with 1 m leather protector Duty cycle DCDuty cycle AC Connection 400 A / 100 % 280 A / 100 % Decentral, 8-pole, G1/4“ Designation TIG welding torch, Up/Down, water-cooled TIG 450SC GRIP WD HFL zz zz Item no. m 4 8 394-510993-10200 394-510993-10208 Double push-button Highly flexible hose package with 1 m leather protector Duty cycle DCDuty cycle AC Connection 450 A / 100 % 320 A / 100 % Decentral, 5-pole, G1/4“ Designation TIG welding torch, water-cooled 236 394-510993-00200 394-510993-00208 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. m 4 8 394-511016-10600 394-511016-10608 PK 2013 2013-3-19
  • 236. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 237
  • 237. Welding torches TIG series water-cooled TIG series water-cooled zz TIG 450 TIG 450W zz zz TIG 450 GRIP WD CW 2T UD zz zz zz zz zz Delivered ready to weld ex works Water-cooled TIG welding torch Ergonomic GRIP handle for a secure grip Setting of welding current and programs Replaceable wire guide Wire guide can be rotated by 270° Ceramic-coated wire support Different wire guide angles can be set Type TIG 450 WD CW 12P 2T UD Duty cycle DCDuty cycle AC Ø electrode Gas flow Contents Version Type TIG 450 WD CW 12P 2T UD TIG 450 WD CW 12P 2T UD Flex 400 A / 100 % 280 A / 100 % 1.6 mm - 4.8 mm 10 l/min - 20 l/min – – zz zz zz zz zz Flex bracket (15–21°) Flex bracket (15–21°) Designation Item no. 30 ° TIG welding torch, cold wire, up/down 39 ° 42 ° – TIG 450 GRIP WD HW 2T UD TIG 450 WD CW 12P 2T UD Flex m 3 4 3 4 3 4 3 4 Setting of welding current and programs Replaceable wire guide Wire guide can be rotated by 270° Ceramic-coated wire support Different wire guide angles can be set Duty cycle DCDuty cycle AC Ø electrode Gas flow 400 A / 100 % 280 A / 100 % 1.6 mm - 4.8 mm 10 l/min - 20 l/min Designation Item no. 30 ° 39 ° TIG welding torch, hot wire, up/down 42 ° – 238 094-500091-10203 094-500091-10200 094-500092-10203 094-500092-10200 094-500093-10203 094-500093-10200 094-500094-10203 094-500094-10200 ewm Hightec Welding GmbH /// www.ewm-group.com m 3 4 3 4 3 4 3 4 094-500095-10203 094-500095-10200 094-500096-10203 094-500096-10200 094-500097-10203 094-500097-10200 094-500098-10203 094-500098-10200 PK 2013 2013-3-19
  • 238. Welding torches TIG series water-cooled Replacement parts 10.07 10.03 10.04 10.02 10.07 10.05 10.04 10.02 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-00000 10.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-00000 10.04 INS DIF 200/450 XL Insulator 094-009657-00000 10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000 10.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-00000 10.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-00000 10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000 10.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-00000 10.07 TC 200/450 Retaining cap, short 094-010723-00000 10.07 TC 200/450 Retaining cap, long 094-010601-00000 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 239
  • 239. Welding torches TIG series water-cooled TIG series water-cooled zz spotArc TIG zz zz zz zz zz Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gauge Better surface formation in comparison to resistance welding Flatter spot formation in comparison to MAG spot welding Excellent seam quality due to minimal heat input Very low thermal stresses and little distortion due to short welding times Perfect for visible joints due to clean seam appearance Duty cycle DCDuty cycle AC Ø electrode Gas flow Connection 400 A / 100 % 360 A / 100 % 1.6 mm - 3.2 mm 5 l/min - 8 l/min Decentral, 5-pole, G1/4“ spotArc TIG W Designation Item no. m 4 8 TIG spot welding torch, water-cooled 094-500048-00000 094-500048-00008 Replacement parts 10.06 10.02 10.04 10.05 10.05 10.01 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Type Designation Item no. 10.01 GN CO Version Spot welding nozzle, edge weld 094-009602-00002 10.01 GN FI Spot welding nozzle, fillet weld 094-009603-00002 10.01 GN FL Spot welding nozzle, flat weld 094-009604-00002 10.02 GNC spotArc Gas nozzle body 094-017309-00001 10.04 INS 18SP Insulator 094-019215-00000 10.04 NH 26/18SP Spot welding nozzle holder 094-009671-00000 10.05 COL AS 17/18 1.2 mm Collet body 094-001314-00000 10.05 COL AS 17/18 1.6 mm Collet body 094-000936-00000 10.05 COL AS 17/18 2.4 mm Collet body 094-000937-00000 10.05 COL AS 17/18 3.2 mm Collet body 094-000940-00000 10.05 COL AS 17/18 4 mm Collet body 094-001315-00000 10.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-00000 10.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-00000 10.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-00000 10.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-00000 10.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-00000 10.06 AG SPOTARC Setting gauge EWM spotArc torch 094-014146-00001 Product details Tungsten electrodes 240 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 240. Welding torches Automated welding torches Automated welding torches ABITIG-MT 200G zz zz zz zz zz Automated TIG welding torch, gas-cooled Long service life due to best heat dissipation with smallest possible size Hose package outlet on side without risk of kinking Tungsten electrode can be adjusted from the rear Gas-cooled TIG welding torch Duty cycle DCDuty cycle AC Ø electrode 200 A / 60 % 140 A / 60 % 1 mm - 4.8 mm ABITIG-MT 200G Designation Item no. m 3 4 Automated TIG welding torch, gas-cooled 094-011708-00003 094-011708-00000 Replacement parts 10.01 10.04 10.02 10.03 Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-90002 Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 241
  • 241. Welding torches Automated welding torches Automated welding torches ABITIG-MT 300W zz zz zz zz zz Automated TIG welding torch, water-cooled Long service life due to best heat dissipation with smallest possible size Hose package outlet on side without risk of kinking Tungsten electrode can be adjusted from the rear Water-cooled TIG welding torch Duty cycle DCDuty cycle AC Ø electrode 300 A / 100 % 210 A / 100 % 1.6 mm - 4.8 mm ABITIG-MT 300W Designation Item no. Automated TIG welding torch, water-cooled m 3 4 8 094-011709-00000 094-011709-00004 094-011709-00008 Replacement parts 10.01 10.04 10.02 10.03 Item Type Version Designation Item no. 10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000 10.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-00000 10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000 10.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-00000 10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000 10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000 10.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-00000 10.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-00000 10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000 10.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-00000 10.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-00000 10.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-00000 10.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-00000 10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000 10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000 10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000 10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000 10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000 10.04 INS 200/450 Insulator 094-011759-90002 Product details Tungsten electrodes 242 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 242. Welding torches Automated welding torches zz ABITIG 500W zz zz zz zz Automated TIG welding torch, water-cooled Long service life due to best heat dissipation with smallest possible size Hose package outlet on side without risk of kinking Tungsten electrode can be adjusted from the rear Water-cooled TIG welding torch Duty cycle DCDuty cycle AC Ø electrode 500 A / 100 % 350 A / 100 % 1.6 mm - 6.4 mm ABITIG 500W Designation Item no. Automated TIG welding torch, water-cooled m 3 4 8 094-013706-00003 094-013706-00000 094-013706-00008 Replacement parts 10.01 10.02 10.04 10.03 Item Type Version Designation Item no. 10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000 10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000 10.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-00000 10.02 CDIF TIG 500W MT 10.02 CDIF TIG 500W MT 1.6 mm Collet with gas lens 094-017223-00000 10.02 CDIF TIG 500W MT 2 mm Collet with gas lens 094-017224-00000 10.02 CDIF TIG 500W MT 2.4 mm Collet with gas lens 094-017225-00000 10.02 CDIF TIG 500W MT 3.2 mm Collet with gas lens 094-017226-00000 10.02 CDIF TIG 500W MT 4 mm Collet with gas lens 094-017227-00000 10.02 CDIF TIG 500W MT 4.8 mm Collet with gas lens 094-013753-00000 10.02 CDIF TIG 500W MT 6.4 mm Collet with gas lens 094-017228-00000 10.03 COL TIG 500W MT Electrode holders 10.04 INS TIG 500W MT PTFE Insulator Collet with gas lens Product details Tungsten electrodes PK 2013 2013-3-19 Page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 243
  • 243. Welding torches TW series – gas cooled TW 17 l 26 zz TW17g TW26g zz zz zz zz TW17g Double pressure switch Decentral torch connection Hose package with 1 metre highly flexible leather protection from torch handle downwards. Gas-cooled TIG welding torch Double push-button Duty cycle AC Duty cycle DC- 125 A / 60 % 140 A / 60 % Designation Item no. m 4 8 TIG welding torch, gas-cooled, decentral, up to 140 A 094-018902-00000 094-018902-00008 Replacement parts 75 70 80 75 71 90 78 60 66 72 95 73 96 75 65 79 63 62 77 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Typ Version Designation Item no. 80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000 80 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-00000 80 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-00000 80 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-00000 80 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-00000 80 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-00000 80 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000 90 GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000 90 GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000 90 GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000 90 GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-00000 90-M GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000 90-M GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-00000 90-M GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-00000 90-M GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-00000 90-M GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000 90-M GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000 90-M GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000 244 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 244. Welding torches TW series – gas cooled Item Typ Version Designation Item no. 90-M GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000 90-M GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-00000 95 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-00000 95 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-00000 95 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-00000 95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000 80 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000 72-M GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000 72-M GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-00000 75 COL AS 17/18 1 mm 52 mm Collet 394-000221-00000 75 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-00000 75 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-00000 75 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-00000 75 COL AS 17/18 4 mm 52 mm Collet 394-000260-00000 76 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-00000 76 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-00000 76 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-00000 76 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-00000 79-M INS 17/18/26 Insulator 394-000215-00000 79 INS JUMBO Insulator, Version JUMBO 394-000216-00000 70 COLB AS 17/18/26 1 mm Collet body 394-000244-00000 70 COLB AS 17/18/26 1.6 mm Collet body 394-000248-00000 70 COLB AS 17/18/26 2.4 mm Collet body 394-000252-00000 70 COLB AS 17/18/26 3.2 mm Collet body 394-000261-00000 70 COLB AS 17/18/26 4 mm Collet body 394-000266-00000 70 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-00000 63 OR 9x2,5 9 mm O-ring for back cap 394-000214-00000 60 TCL TW 17-18 Retaining cap, long 394-000218-00000 62 TCL TW 17-18 Retaining cap, short 394-000217-00000 71 GLENS AS 17/18/26 1 mm Gas lens 394-000245-00000 71 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-00000 71 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-00000 71 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-00000 71 GLENS AS 17/18/26 4 mm Gas lens 394-000267-00000 72 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-00000 72 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-00000 72 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-00000 72 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-00000 72 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-00000 72-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000 72-M GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000 72-M GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-00000 72-M GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000 - CTH TIG PTFE Conical nipple for back cap 394-000228-00000 - CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000 Product details Tungsten electrodes PK 2013 2013-3-19 page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 245
  • 245. Welding torches TW series – gas cooled TW 17 l 26 TW26g Duty cycle AC Duty cycle DC- 200 A / 60 % 240 A / 60 % Designation Item no. m 4 8 TIG welding torch, gas-cooled, decentral, up to 240 A 094-018903-00000 094-018903-00008 Replacement parts 75 70 80 75 71 90 78 60 66 72 95 73 96 75 65 79 63 62 77 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Typ Version Designation Item no. 80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000 80 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-00000 80 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-00000 80 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-00000 80 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-00000 80 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-00000 80 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000 90 GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000 90 GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000 90 GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000 90 GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-00000 90-M GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000 90-M GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-00000 90-M GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-00000 90-M GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-00000 90-M GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000 90-M GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000 90-M GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000 90-M GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000 90-M GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-00000 95 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-00000 95 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-00000 95 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-00000 95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000 246 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 246. Welding torches TW series – gas cooled Item Typ Version Designation Item no. 80 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000 72-M GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000 72-M GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-00000 75 COL AS 17/18 1 mm 52 mm Collet 394-000221-00000 75 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-00000 75 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-00000 75 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-00000 75 COL AS 17/18 4 mm 52 mm Collet 394-000260-00000 76 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-00000 76 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-00000 76 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-00000 76 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-00000 79-M INS 17/18/26 Insulator 394-000215-00000 79 INS JUMBO Insulator, Version JUMBO 394-000216-00000 70 COLB AS 17/18/26 1 mm Collet body 394-000244-00000 70 COLB AS 17/18/26 1.6 mm Collet body 394-000248-00000 70 COLB AS 17/18/26 2.4 mm Collet body 394-000252-00000 70 COLB AS 17/18/26 3.2 mm Collet body 394-000261-00000 70 COLB AS 17/18/26 4 mm Collet body 394-000266-00000 70 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-00000 63 OR 9x2,5 9 mm O-ring for back cap 394-000214-00000 60 TCL TW 17-18 Retaining cap, long 394-000218-00000 62 TCL TW 17-18 Retaining cap, short 394-000217-00000 71 GLENS AS 17/18/26 1 mm Gas lens 394-000245-00000 71 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-00000 71 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-00000 71 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-00000 71 GLENS AS 17/18/26 4 mm Gas lens 394-000267-00000 72 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-00000 72 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-00000 72 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-00000 72 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-00000 72 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-00000 72-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000 72-M GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000 72-M GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-00000 72-M GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000 - CTH TIG PTFE Conical nipple for back cap 394-000228-00000 - CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000 Product details Tungsten electrodes PK 2013 2013-3-19 page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 247
  • 247. Welding torches TW series – water-cooled TW 18 l 20 zz TW18w TW20w zz zz zz zz TW18w Double pressure switch Decentral torch connection Hose package with 1 metre highly flexible leather protection from torch handle downwards. Water-cooled TIG welding torch Double push-button Duty cycle AC Duty cycle DC- 240 A / 60 % 320 A / 60 % Designation Item no. TIG welding torch, water-cooled, decentral, up to 320 A m 4 8 094-018904-00000 094-018904-00008 Replacement parts 80 70 75 78 60 90 71 75 78 63 90-M 72-M 76 79-M 62 95 72 76 79 u The replacement parts shown are only an example. Depending on the version, the different torches may vary. Item Typ Version Designation Item no. 80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000 80 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-00000 80 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-00000 80 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-00000 80 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-00000 80 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-00000 80 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000 - GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000 - GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000 - GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000 - GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-00000 90 GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000 248 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 248. Welding torches TW series – water-cooled Item Typ Version Designation Item no. 90 GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-00000 90 GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-00000 90 GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-00000 90 GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000 - GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000 - GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000 - GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000 - GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-00000 95 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-00000 95 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-00000 95 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-00000 95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000 96 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000 96 GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000 96 GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-00000 75 COL AS 17/18 1 mm 52 mm Collet 394-000221-00000 75 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-00000 75 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-00000 75 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-00000 75 COL AS 17/18 4 mm 52 mm Collet 394-000260-00000 77 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-00000 77 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-00000 77 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-00000 77 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-00000 78 INS 17/18/26 Insulator 394-000215-00000 79 INS JUMBO Insulator, Version JUMBO 394-000216-00000 70 COLB AS 17/18/26 1 mm Collet body 394-000244-00000 70 COLB AS 17/18/26 1.6 mm Collet body 394-000248-00000 70 COLB AS 17/18/26 2.4 mm Collet body 394-000252-00000 70 COLB AS 17/18/26 3.2 mm Collet body 394-000261-00000 70 COLB AS 17/18/26 4 mm Collet body 394-000266-00000 74 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-00000 63 OR 9x2,5 9 mm O-ring for back cap 394-000214-00000 60 TCL TW 17-18 Retaining cap, long 394-000218-00000 62 TCL TW 17-18 Retaining cap, short 394-000217-00000 71 GLENS AS 17/18/26 1 mm Gas lens 394-000245-00000 71 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-00000 71 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-00000 71 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-00000 71 GLENS AS 17/18/26 4 mm Gas lens 394-000267-00000 72 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-00000 72 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-00000 72 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-00000 72 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-00000 72 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-00000 73 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000 73 GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000 73 GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-00000 73 GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000 65 CTH TIG PTFE Conical nipple for back cap 394-000228-00000 66 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000 Product details Tungsten electrodes PK 2013 2013-3-19 page 288 ewm Hightec Welding GmbH /// www.ewm-group.com 249
  • 249. Welding torches TW series – water-cooled TW 18 l 20 TW20w Duty cycle AC Duty cycle DC- 200 A / 60 % 220 A / 60 % Designation Item no. TIG welding torch, water-cooled, decentral, up to 220 A m 4 8 094-018905-00000 094-018905-00008 Replacement parts 80 70 75 78 60 90 71 75 78 63 90-M 72-M 76 79-M 62 95 72 76 79 Item Typ Version Designation Item no. 80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000 80 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-00000 80 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-00000 80 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-00000 80 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-00000 80 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-00000 80 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000 - GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000 - GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000 - GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000 - GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-00000 90 GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000 90 GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-00000 90 GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-00000 90 GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-00000 90 GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000 - GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000 - GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000 - GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000 - GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-00000 95 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-00000 95 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-00000 95 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-00000 250 ewm Hightec Welding GmbH /// www.ewm-group.com PK 2013 2013-3-19
  • 250. Welding torches TW series – water-cooled Item Typ Version Designation Item no. 95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000 96 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000 96 GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000 96 GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-00000 75 COL AS 17/18 1 mm 52 mm Collet 394-000221-00000 75 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-00000 75 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-00000 75 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-00000 75 COL AS 17/18 4 mm 52 mm Collet 394-000260-00000 77 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-00000 77 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-00000 77 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-00000 77 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-00000 78 INS 17/18/26 Insulator 394-000215-00000 79 INS JUMBO Insulator, Version JUMBO 394-000216-00000 70 COLB AS 17/18/26 1 mm Collet body 394-000244-00000 70 COLB AS 17/18/26 1.6 mm Collet body 394-000248-00000 70 COLB AS 17/18/26 2.4 mm Collet body 394-000252-00000 70 COLB AS 17/18/26 3.2 mm Collet body 394-000261-00000 70 COLB AS 17/18/26 4 mm Collet body 394-000266-00000 74 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-00000 63 OR 9x2,5 9 mm O-ring for back cap 394-000214-00000 60 TCL TW 17-18 Retaining cap, long 394-000218-00000 62 TCL TW 17-18 Retaining cap, short 394-000217-00000 71 GLENS AS 17/18/26 1 mm Gas lens 394-000245-00000 71 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-00000 71 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-00000 71 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-00000 71 GLENS AS 17/18/26 4 mm Gas lens 394-000267-00000 72 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-00000 72 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-00000 72 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-00000 72 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-00000 72 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-00000 73 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000 73 GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000 73 GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-00000 73 GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000 65 CTH TIG PTFE Conical nipple for back cap 394-000228-00000 66 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000 Overview Manual welding torches MIG/MAG welding torch replacement parts Gas nozzles Contact tips Contact tip holders Gas diffuser Steel liners PA and teflon liners Accessories Wearing parts kits PK 2013 2013-3-19 Page Extraction nozzles MT series MIG series M6 / M8 M7 / M9 MT series MIG series MT series MIG series Insulated Combined liners Material sold by the metre Wearing parts kits ewm Hightec Welding GmbH /// www.ewm-group.com 252 253 254 255 258 259 260 261 262 263 264 267 266 268 251
  • 251. Manual welding torches MIG/MAG welding torch replacement parts Extraction nozzles RAD MT221GF/MT301WF zz Extraction nozzle, suitable for MT221GF and MT301WF Designation Extraction nozzle RAD MT451 WF zz Extraction nozzle, suitable for MT451WF Designation Extraction nozzle 252 Item no. 094-014997-00000 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-014998-00000 PK 2013 2013-3-19
  • 252. Manual welding torches MIG/MAG welding torch replacement parts Gas nozzles MT series MT221G zz zz Screw-on gas nozzle, fits MT221G and MT301W torch series Made from nickel-plated copper Length Material Designation Gas nozzle, Innershield Gas nozzle MT301G / MT451W zz zz 66 mm Copper, nickel-plated Ø nozzle mm 20.0 11.0 13.0 16.0 Length mm 58 PU Pc. 2 66 10 Designation Gas nozzle zz zz 71 mm Copper, nickel-plated Ø nozzle mm 13.0 15.0 18.0 Designation Gas nozzle zz zz 10 Item no. 094-013105-00000 094-013106-00001 094-013107-00000 63 mm Copper, nickel-plated Ø nozzle mm 15.0 17.0 19.0 PU Pc. 10 Item no. 094-014177-00000 094-014179-00000 094-014181-00000 Long screw-on gas nozzle, fits MT401G and MT551W torch series Made from nickel-plated copper Length Material Designation Gas nozzle PK 2013 2013-3-19 PU Pc. Short screw-on gas nozzle, fits MT401G and MT551W torch series Made from nickel-plated copper Length Material MT401G / MT551W 094-013644-90002 094-013062-00000 094-013061-00000 094-013063-00000 Screw-on gas nozzle, fits MT301G and MT451W torch series Made from nickel-plated copper Length Material MT401G / MT551W Item no. 66 mm Copper, nickel-plated Ø nozzle mm 15.0 17.0 19.0 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-014178-00000 094-014180-00000 094-014182-00000 253
  • 253. Manual welding torches MIG/MAG welding torch replacement parts Gas nozzles MIG series MIG 15 zz Nickel-plated, insulated gas nozzle, fits MIG 15 torches Length Material Designation Gas nozzle MIG 24/240 zz zz 53 mm Copper, nickel-plated Ø nozzle mm 9.5 12.0 16.0 Designation Gas nozzle zz Ø nozzle mm 10.0 12.5 17.0 Gas nozzle Gas nozzle zz Ø nozzle mm 11.5 15.0 18.0 PU Pc. 10 Item no. 094-001647-00000 094-002079-00000 094-013288-00000 84 mm Copper, nickel-plated Ø nozzle mm 12.0 16.0 19.0 PU Pc. 10 Item no. 094-001241-00000 094-001240-00000 094-001239-00000 Gas nozzles for torch types MIG 401, 452 and 501 Copper, bright, with clamping ring Length Material Designation Gas nozzle 254 094-001234-00000 094-001190-00000 094-001233-00000 Nickel-plated gas nozzle, plug-in with clamping ring; fits MIG 36 torches Designation zz 10 Item no. 57 mm Copper, nickel-plated Length Material MIG 401/452/501 PU Pc. Nickel-plated, insulated, plug-in gas nozzle; fits MIG 25 welding torches. Designation zz 094-001212-00000 094-001085-00000 094-001198-00000 63.5 mm Copper, nickel-plated Length Material MIG 36 10 Item no. Nickel-plated gas nozzle, fits MIG 24/240 torches Plug-in with clamping ring Length Material MIG 25 PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 76 mm Copper Ø nozzle mm 14.0 16.0 20.0 PU Pc. 10 Item no. 094-001260-00000 094-000945-00000 094-001259-00000 PK 2013 2013-3-19
  • 254. Manual welding torches MIG/MAG welding torch replacement parts Contact tips M6 / M8 M6 E-Cu zz zz Contact tip made from E-Cu copper For universal use with all EWM torch series with M6 contact tip thread Length Thread, contact tip Material 28 mm M6 E-CU Designation Wire Ø mm 0.8 0.9 1.0 1.2 Contact tip CT M6 CuCrZr zz zz zz Wire Ø mm 0.8 0.9 1.0 1.2 Contact tip zz zz Wire Ø mm 0.8 0.9 1.0 1.2 Contact tip 094-013071-00000 094-013122-00000 094-013072-00000 094-014317-00000 PU Pc. 10 Item no. 094-016105-00000 094-016106-00000 094-016107-00000 094-016108-00000 Contact tip made from E-Cu copper Length Thread, contact tip Material Designation Contact tip, aluminium welding PK 2013 2013-3-19 10 Item no. 28 mm M6 E-CU Designation zz PU Pc. Contact tip made from E-Cu copper Especially for aluminium For universal use with all EWM torch series with M6 contact tip thread Length Thread, contact tip Material M8 E-CU 094-016101-00000 094-016102-00000 094-016103-00000 094-016104-00000 28 mm M6 CuCrZr Designation zz 10 Item no. Contact tip made from copper/chrome/zirconium alloy For particularly long service life For universal use with all EWM torch series with M6 contact tip thread Length Thread, contact tip Material M6 A E-Cu PU Pc. 30 mm M8 E-CU Wire Ø mm 0.8 0.9 1.0 1.2 1.4 1.6 2.0 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-016109-00000 094-016110-00000 094-016111-00000 094-007238-00000 094-016112-00000 094-016113-00000 094-016114-00000 255
  • 255. Manual welding torches MIG/MAG welding torch replacement parts Contact tips M6 / M8 M8 CuCrZr zz zz zz Contact tip made from copper/chrome/zirconium alloy For particularly long service life For universal use with all EWM torch series with M8 contact tip thread Length Thread, contact tip Material Designation Contact tip M8 A E-Cu zz zz zz 30 mm M8 CuCrZr Wire Ø mm 0.8 0.9 1.0 1.2 1.4 1.6 2.0 10 Item no. 094-014024-00000 094-013129-00000 094-014222-00000 094-013113-00000 094-014191-00000 094-014192-00000 094-014193-00000 Contact tip made from E-Cu copper Especially for aluminium For universal use with all EWM torch series with M8 contact tip thread Length Thread, contact tip Material Designation Contact tip 256 PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 30 mm M8 E-CU Wire Ø mm 0.8 0.9 1.0 1.2 1.4 1.6 2.0 PU Pc. 10 Item no. 094-016115-00000 094-016116-00000 094-016117-00000 094-016118-00000 094-016119-00000 094-016120-00000 094-016920-00000 PK 2013 2013-3-19
  • 256. Manual welding torches MIG/MAG welding torch replacement parts Contact tips M7 / M9 M7 CuCrZr zz zz zz zz Precision-manufactured contact tip made from a copper/chrome/zirconium alloy For particularly long service life Self-centring with bore to house the steel liner/liner For universal application with any MT torch with M7 contact tip thread Length Thread, contact tip Material Designation Contact tip M7 A E-Cu zz zz zz zz 30 mm M7 CuCrZr Wire Ø mm 0.8 0.9 1.0 1.2 Designation Contact tip, aluminium welding zz zz zz zz 094-013535-00000 094-013536-00000 094-013537-00000 094-013538-00000 30 mm M7 E-CU Wire Ø mm 0.8 0.9 1.0 1.2 PU Pc. 10 Item no. 094-013550-00000 094-013551-00000 094-013552-00000 094-013553-00000 Precision-manufactured contact tip made from copper/chrome/zirconium alloy For particularly long service life Self-centring with bore to house the steel liner/liner For universal use with all MT torches with M9 contact tip thread Length Thread, contact tip Material Designation Contact tip PK 2013 2013-3-19 10 Item no. Precision-manufactured contact tip made from E-Cu copper Self-centring with fastener to secure the steel liner/liner Especially for aluminium For universal application with any MT torch with M7 contact tip thread Length Thread, contact tip Material M9 CuCrZr PU Pc. 35 mm M9 CuCrZr Wire Ø mm 0.8 0.9 1.0 1.2 1.4 1.6 2.0 2.4 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013528-00000 094-013529-00000 094-013530-00000 094-013531-00000 094-013532-00000 094-013533-00000 094-013534-00000 094-013720-00000 257
  • 257. Manual welding torches MIG/MAG welding torch replacement parts Contact tips M7 / M9 M9 A E-Cu zz zz zz zz Precision-manufactured contact tip made from E-Cu copper Self-centring with fastener to secure the steel liner/liner Especially for aluminium For universal use with all MT torches with M9 contact tip thread Length Thread, contact tip Material Designation Contact tip, aluminium welding 258 ewm Hightec Welding GmbH /// www.ewm-group.com 35 mm M9 E-CU Wire Ø mm 0.8 0.9 1.0 1.2 1.4 1.6 2.0 PU Pc. 10 Item no. 094-013543-00000 094-013544-00000 094-013545-00000 094-013546-00000 094-013547-00000 094-013548-00000 094-013549-00000 PK 2013 2013-3-19
  • 258. Manual welding torches MIG/MAG welding torch replacement parts Contact tip holders MT series CTH M6 CuCrZr zz zz Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT221G and MT301W Thread, contact tip Material Designation Contact tip holder CTH M7 CUCRZR zz zz M6 CuCrZr Length mm 30 33 Designation Contact tip holder zz zz Length mm 34.5 31.5 Contact tip holder zz Contact tip holder zz Length mm 34.1 37.1 Contact tip holder zz Length mm 34.5 37.5 094-013109-00002 094-013110-00002 PU Pc. 10 Item no. 094-015489-00001 094-016018-00001 M9 CuCrZr Length mm 34.5 37.5 PU Pc. 10 Item no. 094-013539-00002 094-013540-00002 Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT401G and M551W Thread, contact tip Material Designation Contact tip holder PK 2013 2013-3-19 10 Item no. Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT301G and MT451W Designation zz PU Pc. M8 CuCrZr Thread, contact tip Material CTH M9 CUCRZR 094-013542-00002 094-013541-00002 Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT401G and MT551W Designation zz 10 Item no. M8 CuCrZr Thread, contact tip Material CTH M9 CUCRZR PU Pc. Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT301G and MT451W Designation zz 094-013069-00002 094-013070-00002 M7 CuCrZr Thread, contact tip Material CTH M8 CuCrZr 10 Item no. Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. For torch series MT221G and MT301W Thread, contact tip Material CTH M8 CuCrZr PU Pc. M9 CuCrZr Length mm 35 38 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013856-00001 094-016425-00000 259
  • 259. Manual welding torches MIG/MAG welding torch replacement parts Contact tip holders MIG series GNH MIG 15 zz Contact tip holder, MIG 15 Length Thread, contact tip Type CTH MIG 25 Designation GNH MIG 15 NOSP MIG15 41 mm M6 Gas nozzle holder Nozzle spring zz Material Brass Spring steel Type CTH MIG 25 NOSP MIG25 Material Contact tip holder Nozzle spring PU Pc. 10 20 Brass Spring steel PU Pc. 10 Contact tip holder Designation Contact tip holder zz 094-001227-00000 28 mm Brass PU Pc. 10 Thread, contact tip M6 M8 Item no. 094-001237-00000 094-012552-00000 Contact tip holder for MIG 401/501 torch types Length Material Designation Contact tip holder 260 Item no. Contact tip holder for MIG 36 torch types Length Material CTH MIG 401/501 094-001823-00000 094-001646-00000 26 mm M6 Brass Designation zz Item no. Contact tip holder for MIG 24/240 and PP 24/240 torch types Length Thread, contact tip Material CTH MIG 36 094-001207-00000 094-001083-00000 35 mm M6 Designation zz Item no. Contact tip holder for MIG 25 welding torch. Length Thread, contact tip CTH MIG 24 / 240 PU Pc. 10 20 ewm Hightec Welding GmbH /// www.ewm-group.com 25 mm Brass PU Pc. 10 Thread, contact tip M6 M8 Item no. 094-001656-00000 094-001658-00000 PK 2013 2013-3-19
  • 260. Manual welding torches MIG/MAG welding torch replacement parts Gas diffusers MT series GD MT221G zz zz Gas diffuser made from highly heat-resistant, fibre-reinforced plastic For MT221G and MT301W welding torches Material Plastic Designation PU Pc. 10 Gas diffuser GD MT301G/451W zz zz Designation Gas diffuser zz zz Plastic PU Pc. 10 Item no. 094-013096-00002 Screw-on gas distributor made from highly heat-resistant, fibre-reinforced plastic For torch series MT401G and MT551W Material Designation Gas diffuser PK 2013 2013-3-19 094-013094-00002 Gas diffuser made from highly heat-resistant, fibre-reinforced plastic For torch series MT301G and MT451W Material GD MT401G/551W Item no. Plastic PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013111-00000 261
  • 261. Manual welding torches MIG/MAG welding torch replacement parts Gas diffusers MIG series GD MIG 24 zz zz Gas diffuser For MIG 24 welding torches Length Material 20 mm Press fabric Designation PU Pc. 10 Gas diffuser standard GD MIG 36 zz zz Designation Gas diffuser standard Gas diffuser Longlife Gas diffuser ceramic zz zz 32.5 mm Material Press fabric Thermoplastic Ceramic PU Pc. 10 Item no. 094-001236-00000 094-012571-00000 094-012572-00000 Gas diffuser For MIG 401 and MIG 501 welding torches Length Designation Gas diffuser standard Gas diffuser Longlife Gas diffuser ceramic 262 094-009009-00000 Gas diffuser For MIG 36 welding torches Length GD MIG 401/501 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com 28 mm Material Press fabric Thermoplastic Ceramic PU Pc. 10 Item no. 094-000948-00000 094-011628-00000 094-012649-00000 PK 2013 2013-3-19
  • 262. Manual welding torches MIG/MAG welding torch replacement parts Steel liners Insulated LSTC zz zz zz Steel liner for supporting low-alloy and medium-alloy welding wires Used in gas- and water-cooled torches in the MT series Insulation prevents gas losses Wire Ø Inside Ø Outside Ø Colour code Material Designation Steel liner, insulated, for MT series LSTC zz zz zz 0.8 mm - 1 mm 1.5 mm 4 mm Blue Steel liner Length m 3.0 4.0 5.0 Designation Steel liner, insulated, for MT series zz zz zz 1.2 mm - 1.6 mm 2 mm 4 mm Red Steel liner Length m 3.0 4.0 5.0 Item no. 094-007239-00000 094-014223-00000 094-014224-00000 Steel liner for supporting low-alloy and medium-alloy welding wires Used in gas- and water-cooled torches in the MT series Insulation prevents gas losses Wire Ø Inside Ø Outside Ø Colour code Material Designation Steel liner, insulated, for MT series PK 2013 2013-3-19 094-013074-00000 094-013075-00000 094-014221-00000 Steel liner for supporting low-alloy and medium-alloy welding wires Used in gas- and water-cooled torches in the MT series Insulation prevents gas losses Wire Ø Inside Ø Outside Ø Colour code Material LSTC Item no. 1.6 mm - 2 mm 2.4 mm 4.5 mm White Steel liner Length m 3.0 4.0 5.0 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013662-00000 094-013663-00000 094-013664-00000 263
  • 263. Manual welding torches MIG/MAG welding torch replacement parts PA and teflon liners Combined liners LPA COMBI zz zz Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 0.8 mm - 1 mm 1.5 mm 4 mm Dark grey PA Designation Length m 3.0 4.0 5.0 Combined liner, PA LPA COMBI zz zz 1.2 mm - 1.6 mm 2 mm 4 mm Dark grey PA Designation Length m 3.0 4.0 5.0 Combined liner, PA zz zz Length m 3.0 4.0 5.0 Combined liner, PA zz Item no. 094-013665-00000 094-013666-00000 094-013667-00000 Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 0.8 mm - 1.2 mm 1.5 mm 4 mm Blue Teflon Length m 3.0 4.0 5.0 264 094-013076-00000 094-013077-00000 094-013565-00000 1.6 mm - 2 mm 2.3 mm 4.7 mm Dark grey PA Designation zz Item no. Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material LPTFE COMBI 094-013687-00000 094-013687-00004 094-013687-00005 Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material LPA COMBI Item no. ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013800-00000 094-013800-00004 094-013800-00005 PK 2013 2013-3-19
  • 264. Manual welding torches MIG/MAG welding torch replacement parts LPTFE COMBI zz zz Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 1 mm - 1.2 mm 2 mm 4 mm Red Teflon Length m 3.0 4.0 5.0 LPTFE COMBI zz zz Item no. 094-013801-00000 094-013801-00004 094-013801-00005 Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 1.6 mm - 2 mm 2.7 mm 4.7 mm Yellow Teflon Length m 3.0 4.0 5.0 LCPTFE COMBI 1.5-4.0 zz zz Item no. 094-013802-00000 094-013802-00004 094-013802-00005 Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material Designation Combined liner, carbon Teflon PK 2013 2013-3-19 0.8 mm - 1.2 mm 1.5 mm 4 mm Black Carbon teflon Length m 3.0 4.0 5.0 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013871-00000 094-013871-00004 094-013871-00005 265
  • 265. Manual welding torches MIG/MAG welding torch replacement parts PA and teflon liners Combined liners LCPTFE COMBI 2.0-4.0 zz zz Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 1.2 mm - 1.6 mm 2 mm 4 mm Black Carbon teflon Designation Combined liner, carbon Teflon LCPTFE COMBI 2.7-4.7 zz zz Length m 3.0 4.0 5.0 Item no. 094-013828-00000 094-013828-00004 094-013828-00005 Combined liner Manufactured to length, with collet and O-ring Wire Ø Inside Ø Outside Ø Colour code Material 1.6 mm - 2 mm 2.7 mm 4.7 mm Black Carbon teflon Designation Combined liner, carbon Teflon Length m 3.0 4.0 5.0 Item no. 094-013829-00000 094-013829-00004 094-013829-00005 Accessories Diverses zz zz zz zz zz zz Neck liners for screwing onto PA or Teflon liners O-rings to seal Teflon and PA liners Collet chucks for fixing in Euro torch connector Jointing sleeve for fitting the neck liner Hexagon nut for Euro torch connector Torch key for fitting contact tip, contact tip holder and other accessories Type COMBITIB 2.0X300 COMBITIB 2.7X300 3,5 X 1,5MM COL 4,0MM COL 4,7MM CB 4,0MM CB 4,7MM NUT EZA TTOOL MT 5/12MM COMBITIB 2.0X300 266 ewm Hightec Welding GmbH /// www.ewm-group.com Designation Brass liner blue O-ring PU Pc. 2 Item no. 094-013078-90002 5 094-013872-00000 – 20 10 Connecting sleeves 20 Hexagonal nut Torch key, SW5/12MM 10 1 094-001249-00000 094-001082-00000 094-001291-00000 094-013757-00000 094-013758-00000 094-001080-00000 094-016038-00001 Brass liner blue 5 094-013078-00000 Collet chuck PK 2013 2013-3-19
  • 266. Manual welding torches MIG/MAG welding torch replacement parts PA and teflon liners Material sold by the metre PA zz By the metre in various diameters Colour code Material Designation PA liner, by the metre PTFE (teflon) zz Grey PA Wire Ø mm 0.8 1.2 1.6 0.8 1.2 1.6 Inside Ø mm 1.4 2.0 2.3 1.4 2.0 2.3 Outside Ø mm 4.0 4.0 Teflon liner, by the metre 094-013781-00200 094-013782-00200 094-013783-00200 394-013781-00001 394-013782-00001 394-013783-00001 Blue/red/yellow Teflon Wire Ø mm 0.8 1.2 1.6 0.8 1.2 1.6 Inside Ø mm 1.5 2.0 2.7 1.5 2.0 2.7 Outside Ø mm 4.0 PU m 100 4.7 4.0 1 4.7 Item no. 094-013487-00100 094-013490-00100 094-013523-00100 394-013487-00001 394-013490-00001 394-013523-00001 By the metre in various diameters Colour code Material Designation Carbon teflon liner, by the metre PK 2013 2013-3-19 1 4.7 Item no. By the metre in various diameters Designation zz 200 4.7 Colour code Material PTFE (carbon teflon) PU m Black Carbon teflon Wire Ø mm 0.8 1.2 1.6 0.8 1.2 1.6 Inside Ø mm 1.5 2.0 2.7 1.5 2.0 2.7 Outside Ø mm 4.0 4.7 4.0 4.7 PU m 100 1 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-013870-00100 094-013524-00100 094-013525-00100 394-013870-00001 394-013524-00001 394-013525-00001 267
  • 267. Manual welding torches MIG/MAG welding torch replacement parts Wearing parts kits MT221G / MT 301W ALU zz zz zz zz zz zz zz zz Replacement parts set, aluminium: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 30.5 mm and 33.5 mm 1 x gas nozzle 11 mm, 13 mm and 16 mm 1 x gas diffuser 11.1 1 x torch key 1 x gas nozzle cleaner Also suitable for MT220G Wire Ø Thread, contact tip Designation Replacement parts set, aluminium MT221G / MT 301W ALU zz zz zz zz zz zz zz zz Designation Replacement parts set, aluminium zz zz zz zz zz zz zz zz 0.8 mm - 1.2 mm M7 M7 Item no. 092-013427-30001 Replacement parts set, steel/CrNI: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 30.5 mm and 33.5 mm 1 x gas nozzle 11 mm, 13 mm and 16 mm 1 x gas diffuser 11.1 1 x torch key 1 x gas nozzle cleaner Also suitable for MT220G Wire Ø Thread, contact tip Designation Replacement parts set, steel/chromium nickel 268 Item no. 092-013427-40001 Replacement parts set, aluminium: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 31.5 mm and 34.5 mm 1 x gas nozzle 11 mm, 13 mm and 16 mm 1 x gas diffuser 11.1 1 x torch key 1 x gas nozzle cleaner Also suitable for MT220G Wire Ø Thread, contact tip MT221G - MT301W ST/CR 0.8 mm - 1.2 mm M6 M6 ewm Hightec Welding GmbH /// www.ewm-group.com 0.8 mm - 1.2 mm M6 Item no. 092-013427-40000 PK 2013 2013-3-19
  • 268. Manual welding torches MIG/MAG welding torch replacement parts MT221G - MT301W ST/CR zz zz zz zz zz zz zz zz Replacement parts set, aluminium: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 31.5 mm and 34.5 mm 1 x gas nozzle 11 mm, 13 mm and 16 mm 1 x gas diffuser 11.1 1 x torch key 1 x gas nozzle cleaner Also suitable for MT220G Wire Ø Thread, contact tip 0.8 mm - 1.2 mm M7 Designation Replacement parts set, steel/chromium nickel MT301G - MT451W AL zz zz zz zz zz zz zz zz Item no. 092-013427-30000 Replacement parts set, aluminium: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 34.1 mm and 37.1 mm 1 x gas nozzle 13 mm, 15 mm and 18 mm 1 x gas diffuser 13.1 mm 1 x torch key 1 x gas nozzle cleaner Suitable for MT300G and MT450W Wire Ø Thread, contact tip 0.8 mm - 1.2 mm M8 M8 Designation Replacement parts set, aluminium MT301G - MT451W AL zz zz zz zz zz zz zz zz Item no. 092-013428-40001 Replacement parts set, aluminium: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 34.5 mm and 37.5 mm 1 x gas nozzle 13 mm, 15 mm and 18 mm 1 x gas diffuser 13.1 mm 1 x torch key 1 x gas nozzle cleaner Suitable for MT300G and MT450W Wire Ø Thread, contact tip 0.8 mm - 1.2 mm M9 M9 Designation Replacement parts set, aluminium PK 2013 2013-3-19 Item no. 092-013428-30001 ewm Hightec Welding GmbH /// www.ewm-group.com 269
  • 269. Manual welding torches MIG/MAG welding torch replacement parts Wearing parts kits MT301G - MT451W ST/CR zz zz zz zz zz zz zz zz Replacement parts set, steel/CrNI: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 34.1 mm and 37.1 mm 1 x gas nozzle 13 mm, 15 mm and 18 mm 1 x gas diffuser 13.1 mm 1 x torch key 1 x gas nozzle cleaner Suitable for MT300G and MT450W Wire Ø Thread, contact tip Designation Replacement parts set, steel/chromium nickel MT301G - MT451W ST/CR zz zz zz zz zz zz zz zz Designation Replacement parts set, steel/chromium nickel zz zz zz zz zz zz zz zz 0.8 mm - 1.2 mm M9 M9 Item no. 092-013428-30000 Replacement parts set, aluminium: 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm 2 x contact tip holder 35 mm and 38 mm 1 x gas nozzle 15 mm, 17 mm and 19 mm 1 x gas diffuser 20 mm 1 x torch key 1 x gas nozzle cleaner Also suitable for MT400G and MT550W Wire Ø Thread, contact tip Designation Replacement parts set, aluminium 270 Item no. 092-013428-40000 Replacement parts set, steel/CrNI: 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm 2 x contact tip holder 34.5 mm and 37.5 mm 1 x gas nozzle 13 mm, 15 mm and 18 mm 1 x gas diffuser 13.1 mm 1 x torch key 1 x gas nozzle cleaner Suitable for MT300G and MT450W Wire Ø Thread, contact tip MT401G - MT511W 0.8 mm - 1.2 mm M8 M8 ewm Hightec Welding GmbH /// www.ewm-group.com 1 mm - 1.6 mm M8 M8 Item no. 092-013429-40001 PK 2013 2013-3-19
  • 270. Manual welding torches MIG/MAG welding torch replacement parts MT401G - MT511W zz zz zz zz zz zz zz zz Replacement parts set, aluminium: 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm 2 x contact tip holder 35 mm and 38 mm 1 x gas nozzle 15 mm, 17 mm and 19 mm 1 x gas diffuser 20 mm 1 x torch key 1 x gas nozzle cleaner Also suitable for MT400G and MT550W Wire Ø Thread, contact tip 1 mm - 1.6 mm M9 M9 Designation Replacement parts set, aluminium MT401G - MT511W zz zz zz zz zz zz zz zz Item no. 092-013429-30001 Replacement parts set, steel/CrNI: 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm 2 x contact tip holder 34.5 mm and 37.5 mm 1 x gas nozzle 15 mm, 17 mm and 19 mm 1 x gas diffuser 20 mm 1 x torch key 1 x gas nozzle cleaner Also suitable for MT400G and MT550W Wire Ø Thread, contact tip 1 mm - 1.6 mm M8 M8 Designation Replacement parts set, steel/chromium nickel MT401G - MT511W zz zz zz zz zz zz zz zz Item no. 092-013429-40000 Replacement parts set, steel/CrNI: 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm 2 x contact tip holder 35 mm and 38 mm 1 x gas nozzle 15 mm, 17 mm and 19 mm 1 x gas diffuser 20 mm 1 x torch key 1 x gas nozzle cleaner Also suitable for MT400G and MT550W Wire Ø Thread, contact tip 1 mm - 1.6 mm M9 M9 Designation Replacement parts set, steel/chromium nickel PK 2013 2013-3-19 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 092-013429-30000 271
  • 271. Manual welding torches Overview Overview Manual welding torches Page Gas nozzles Manual welding torches PK 2013 2013-3-19 Collets Collet bodies TIG welding torch replaceable parts Insulators Back caps spotArc replacement parts Tungsten electrodes TIG welding torch replaceable parts TIG 150/260 GRIP TIG series TIG series TIG series ewm Hightec Welding GmbH /// www.ewm-group.com 274 275 280 282 285 286 287 288 291 273
  • 272. Manual welding torches TIG welding torch replaceable parts Gas nozzles TIG 150/260 GRIP GN TIG 150/260 zz zz Ceramic gas nozzles For TIG 150/260 torch types Length Material Designation Ceramic gas nozzle GN TIG 150/260 S zz zz 36 mm Ceramic Ø nozzle mm 6.5 8.0 10.0 11.5 Size 6.0 7.0 8.0 10.0 10 Item no. 094-012673-00000 094-012674-00000 094-011982-00000 094-011757-00000 Ceramic gas nozzles For TIG 150/260 torch types Length Material Designation Ceramic gas nozzle 274 PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 26 mm Ceramic Ø nozzle mm 6.5 8.0 10.0 11.5 Size 4.0 6.0 8.0 10.0 PU Pc. 10 Item no. 094-012672-00000 094-012405-00000 094-011756-00000 094-011980-00000 PK 2013 2013-3-19
  • 273. Manual welding torches TIG welding torch replaceable parts Gas nozzles TIG series GN TIG 200/450 zz zz Ceramic gas nozzles For TIG 200/450 torch types Length Material Designation Ceramic gas nozzle Ceramic gas nozzle, reinforced GN TIG 200/450 S zz zz 37 mm Ceramic Ø nozzle mm 7.5 10.0 13.0 15.0 13.0 15.0 Size 5.0 6.0 8.0 10.0 8.0 12.0 Designation Ceramic gas nozzle zz zz Ø nozzle mm 10.0 13.0 Size 4.0 6.0 Ceramic gas nozzle zz 10 Item no. 094-009655-00000 094-009656-00000 52 mm Ceramic Ø nozzle mm 7.5 10.0 13.0 15.0 Size 5.0 6.0 8.0 10.0 PU Pc. 10 Item no. 094-009650-00000 094-009651-00000 094-009653-00000 094-009654-00000 Standard gas nozzle for welding steel and aluminium For TIG 9 and 20 torch types Length Material Designation Ceramic gas nozzle PK 2013 2013-3-19 PU Pc. Extended gas nozzle for hard-to-reach spots For TIG 200/450 torch types Designation zz 094-009646-00000 094-009647-00000 094-009648-00000 094-009649-00000 094-011997-00000 094-011998-00000 26 mm Ceramic Length Material GN TIG 9/20 10 Item no. Ceramic gas nozzles For TIG 200/450 torch types Length Material GN TIG 200/450 L PU Pc. 30 mm Ceramic Ø nozzle mm 6.5 8.0 9.5 11.0 12.5 16.0 Size 4.0 5.0 6.0 7.0 8.0 10.0 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-001343-00000 094-001344-00000 094-001345-00000 094-000930-00000 094-001122-00000 094-001346-00000 275
  • 274. Manual welding torches TIG welding torch replaceable parts Gas nozzles TIG 150/260 GRIP GN TIG 9/20 L zz zz Extended gas nozzle for hard-to-reach spots For TIG 9 and 20 torch types Length Material 48 mm Ceramic Designation Ø nozzle mm 6.5 8.0 9.5 Ceramic gas nozzle, long GN TIG 9/20 XL zz zz Size 4.0 5.0 6.0 10 Designation Ceramic gas nozzle, long zz zz Ø nozzle mm 6.5 8.0 6.5 Length mm Size 4.0 5.0 4.0 63 89 Ceramic gas nozzle, long zz zz zz 10 Item no. 094-012683-00000 094-012684-00000 094-012685-00000 76 mm Ceramic Ø nozzle mm 8.0 9.5 11.0 Size 5.0 6.0 7.0 PU Pc. 10 Item no. 094-012691-00000 094-012692-00000 094-012693-00000 Gas nozzle fitting the collet body with gas diffusor Suitable for all materials Excellent welding results with CrNi steels For TIG 9 and 20 torch types Length Material Designation Ceramic gas nozzle for gas lens 276 PU Pc. Extended gas nozzle for hard-to-reach spots For TIG 17/18/26 torch types Designation zz 094-001347-00000 094-001348-00000 094-001349-00000 Ceramic Length Material GNDIF TIG 9/20 Item no. Extended gas nozzle for hard-to-reach spots For TIG 9 and 20 torch types Material GN TIG 17/18/26 PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 25.5 mm Ceramic Ø nozzle mm 6.5 8.0 9.5 11.0 9.5 Size 4.0 5.0 6.0 7.0 6.0 PU Pc. 10 Item no. 094-001356-00000 094-001357-00000 094-001358-00000 094-001359-00000 094-001358-00000 PK 2013 2013-3-19
  • 275. Manual welding torches TIG welding torch replaceable parts GN GD TIG 17/18/26 zz zz Standard gas nozzle for welding steel and aluminium For TIG 17/18/26 torch types Material Designation Ceramic gas nozzle GNDIF TIG 150/200/260/450 zz zz Ceramic Ø nozzle mm 6.5 8.0 9.5 11.0 12.5 16.0 19.5 Length mm 47 50 Size 4.0 5.0 6.0 7.0 8.0 10.0 12.0 Designation Ceramic gas nozzle for gas lens zz zz zz zz Ø nozzle mm 12.5 16.0 19.5 Size 12.0 16.0 20.0 Ceramic gas nozzle for gas lens zz zz 10 Item no. 094-009663-00000 094-009664-00000 094-009665-00000 42 mm Ceramic Ø nozzle mm 6.5 8.0 9.5 11.0 12.5 16.0 Size 4.0 5.0 6.0 7.0 8.0 10.0 PU Pc. 10 Item no. 094-001320-00000 094-001321-00000 094-001322-00000 094-001195-00000 094-001196-00000 094-001323-00000 Gas nozzle fitting the collet body with gas diffusor Extended gas nozzle for hard-to-reach spots For TIG 17/18/26/18SC torch types Length Material Designation Ceramic gas nozzle for gas lens, long, TIG PK 2013 2013-3-19 PU Pc. Gas nozzle fitting the collet body with gas diffusor Suitable for all materials Excellent welding results with CrNi steels For TIG 17/18/26/18SC torch types Designation zz 094-001316-00000 094-000926-90005 094-001317-00000 094-000927-00000 094-000929-00000 094-001318-00000 094-001319-00000 50 mm Ceramic Length Material GNDIF TIG 17/18/26/18SC L 10 Item no. Gas nozzles fitting the collet body with gas diffuser For TIG 150/200/260/450 torch types Length Material GNDIF TIG 17/18/26/18SC PU Pc. 10 5 76 mm Ceramic Ø nozzle mm 8.0 9.5 11.0 Size 5.0 6.0 7.0 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-011135-00000 094-011136-00000 094-012694-00000 277
  • 276. Manual welding torches TIG welding torch replaceable parts Gas nozzles TIG 150/260 GRIP GNDIFJ TIG 9/17/18/20/26 zz zz zz zz JUMBO gas nozzle for collet body with JUMBO gas lens Ideal for titanium welding Excellent results, even with CrNi For TIG 9/17/18/20/26/18SC torch types Material Designation Ceramic gas nozzle for JUMBO TIG gas lens 278 ewm Hightec Welding GmbH /// www.ewm-group.com Ceramic Ø nozzle mm 9.5 12.5 16.0 19.5 24 Length mm 48 34 Size 6.0 8.0 10.0 12.0 PU Pc. 10 Item no. 094-011642-00000 094-011643-00000 094-011644-00000 094-003136-00000 094-012686-00000 PK 2013 2013-3-19
  • 277. Manual welding torches TIG welding torch replaceable parts Collets TIG series COL TIG 150/260 zz zz Collet for various tungsten electrode diameters For TIG 150/260 torch types Length Material Designation Collet CDIF TIG 150/260 zz zz zz zz 35 mm Brass Ø electrode mm 1.0 1.6 2.0 2.4 3.2 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 Collet with gas lens zz Designation Collet zz zz zz zz 094-012668-00000 094-012669-00000 094-012670-00000 094-011984-00000 094-012671-00000 56 mm Brass Ø electrode mm 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 5 Item no. 094-009634-00000 094-009635-00000 094-009636-00000 094-009637-00000 094-009638-00000 094-009639-00000 Collet with gas diffusor for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow Recommended to avoid discolouration when welding CrNi steels For TIG 200/450 torch types Length Material Designation Collet with gas lens PK 2013 2013-3-19 Item no. Collet for various tungsten electrode diameters For TIG 200/450 torch types Length Material CDIF TIG 200/450/SC 094-012665-00000 094-012406-00000 094-012666-00000 094-011755-00000 094-012667-00000 33 mm Brass Designation zz 5 Item no. Collet with gas diffusor for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow Recommended to avoid discolouration when welding CrNi steels For TIG 150/260 torch types Length Material COL TIG 200/450W/SC PU Pc. 47 mm Brass Ø electrode mm 1.6 2.0 2.4 3.2 4.0 4.8 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-009640-00000 094-009641-00000 094-009642-00000 094-009643-00000 094-009644-00000 094-009645-00000 279
  • 278. Manual welding torches TIG welding torch replaceable parts Collets TIG series COL TIG 9/20 zz zz Collet for various tungsten electrode diameters For TIG 9/20 torch types Length Material Designation Collet CDIFJ TIG 9/20 zz zz zz 25.4 mm Copper Ø electrode mm 0.5 1.0 1.2 1.6 2.0 2.4 3.2 Designation Collet for gas nozzle XXL zz zz Ø electrode mm 0.5 1.0 1.6 2.4 3.2 Collet zz 10 Item no. 094-012675-00000 094-012676-00000 094-012677-00000 094-002971-00000 094-012678-00000 50 mm Copper Ø electrode mm 1.2 2.0 4.0 PU Pc. 10 Item no. 094-001310-00000 094-001311-00000 094-001312-00000 Copper collet for different tungsten electrode diameters For TIG 17/18/26/18SC torch types Length Material Designation Collet 280 PU Pc. Copper collet for different tungsten electrode diameters For TIG 17/18/26 torch types Designation zz 094-001333-00000 094-001334-00000 094-001335-00000 094-001121-00000 094-001336-00000 094-000934-00000 094-001337-00000 40 mm Brass Length Material COL TIG 17/18/26/18SC 10 Item no. Collet for various tungsten electrode diameters For use with jumbo gas nozzles For TIG 9/20 torch types Length Material COL TIG 17/18/26 PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 50 mm Copper Ø electrode mm 0.5 1.0 1.6 2.4 3.2 PU Pc. 10 Item no. 094-001308-00000 094-001309-00000 094-000931-00000 094-000932-00000 094-000935-00000 PK 2013 2013-3-19
  • 279. Manual welding torches TIG welding torch replaceable parts COL HL 18SC zz zz Collet for various tungsten electrode diameters For high-performance torch TIG 18SC Length Material Designation Collet PK 2013 2013-3-19 49 mm Copper Ø electrode mm 3.2 4.0 4.8 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-001361-00000 094-001116-00000 094-001115-00000 281
  • 280. Manual welding torches TIG welding torch replaceable parts Collet body TIG series DIF TIG 150-450/450SC zz zz zz Collet body with gas diffusor for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow For TIG 150-450 torch types Material Designation Collet body with gas lens COLB DIF TIG 9/20 zz zz zz zz Brass Ø electrode mm 1.6 2.4 3.2 4.0 4.8 Designation Collet body with gas lens zz zz Brass Ø electrode mm 0.5 - 1 1.2 1.6 2.0 2.4 3.2 Designation Collet body zz zz zz zz zz 10 Item no. 094-001350-00000 094-001351-00000 094-001352-00000 094-001353-00000 094-001354-00000 094-001355-00000 Copper Ø electrode mm 0.5 - 1 1.2 1.6 2.0 2.4 3.2 PU Pc. 10 Item no. 094-001338-00000 094-001339-00000 094-001340-00000 094-001341-00000 094-000939-00000 094-001342-00000 Collet body with extra-large gas lens for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow Specially developed for welding titanium alloys Impressively low discolouration when welding CrNi steels For TIG 9 and 20 torch types Material Designation Collet body with gas lens XXL 282 PU Pc. Collet body For TIG 9 and 20 torch types Material COLB DIFJ TIG 9/20 094-009658-00000 094-009659-00000 094-009660-00000 094-009661-00000 094-009662-00000 Collet body with gas diffusor for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow Recommended to avoid discolouration when welding CrNi steels For TIG 9 and 20 torch types Material COLB TW 9/20 Item no. ewm Hightec Welding GmbH /// www.ewm-group.com Brass Ø electrode mm 0.5 - 1 1.6 2.4 3.2 PU Pc. 5 Item no. 094-012679-00000 094-012680-00000 094-012681-00000 094-012682-00000 PK 2013 2013-3-19
  • 281. Manual welding torches TIG welding torch replaceable parts COLB TIG 17/18/26 zz zz Collet body, copper For TIG 17/18/26 torch types Material Copper Designation Ø electrode mm 0.5 - 1.2 1.6 2 - 2.4 3.2 4.0 Collet body COLB 18SC zz zz Designation Collet body zz zz zz zz Ø electrode mm 0.5 - 3.2 3.2 - 4.8 Collet body with gas lens zz zz zz zz 10 Item no. 094-011137-00000 094-001117-00000 Brass Ø electrode mm 0.5 - 1.2 1.6 2 - 2.4 3.2 4.0 PU Pc. 10 Item no. 094-001324-00000 094-001325-00000 094-001192-00000 094-001193-00000 094-001326-00000 Collet body with extra-large gas lens for various tungsten electrode diameters Improves gas shielding and provides a laminar gas flow Specially developed for welding titanium alloys Impressively low discolouration when welding CrNi steels For TIG 17/18/26 torch types Material Designation Collet body with gas lens XXL PK 2013 2013-3-19 PU Pc. Collet body with gas diffusor for various tungsten electrode diameters Suitable for all materials Excellent welding results with CrNi steels For TIG 17/18/26 torch types Designation zz 094-001314-00000 094-000936-00000 094-000937-00000 094-000940-00000 094-001315-00000 Brass Material COLB DIFJ TIG 17/18/26 10 Item no. Collet body, brass For high-performance torch TIG 18SC Material COLB DIF TIG 17/18/26 PU Pc. Brass Ø electrode mm 1.6 2.4 3.2 4.0 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-003137-00000 094-003137-00010 094-000000-00000 094-011641-00000 283
  • 282. Manual welding torches TIG welding torch replaceable parts Collet body TIG series COLB DIF 18SC zz zz Collet body with gas diffusor for various tungsten electrode diameters For high-performance torch TIG 18SC Material Designation Collet body with gas lens 284 ewm Hightec Welding GmbH /// www.ewm-group.com Copper Ø electrode mm 0.5 1.0 1.6 2.4 3.2 4.0 4.8 Item no. 094-012696-00000 094-012697-00000 094-012698-00000 094-012699-00000 094-001362-00000 094-001363-00000 094-001364-00000 PK 2013 2013-3-19
  • 283. Manual welding torches TIG welding torch replaceable parts Insulators INS TIG 150/260 zz zz Insulators made of heat-resistant Teflon For TIG 150/260 torch types Type INS 150/260 INS DIF 150/260 XL ADAPT 150/260 XL INS 200/450 zz zz Designation Material Insulator Teflon Adapter ring Size Standard PU Pc. 10 XL 1 Brass Type INS 200/450 INS DIF 200/450 XL zz zz Designation Size Standard XL Insulator Teflon Designation INS 9/20 INS DIFJ 9/20 Insulator zz Size Standard XL Type INS 17/18/26 INS DIF 17/18/26 INS DIFJ 17/18/26 zz zz Item no. 094-001331-00000 094-011916-00000 Teflon Designation Size Standard XL Insulator XXL PU Pc. Item no. 10 094-001307-00000 094-001194-00000 5 094-003138-00000 Insulators made of heat-resistant Teflon For high-performance torch TIG 18SC Material Designation Insulator PK 2013 2013-3-19 PU Pc. 10 5 Insulators made of heat-resistant Teflon For TIG 17/18/26 torch types Material INS TIG 18SC Item no. 094-011759-00000 094-009657-00000 Insulators made of heat-resistant Teflon For TIG 9 and 20 torch types Type zz 094-011758-00000 Teflon Material INS TIG 17/18/26 094-011979-00000 094-011760-00000 Insulators made of heat-resistant Teflon For TIG 200/450 torch types Material INS TIG 9/20 Item no. Teflon PU Pc. 5 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-001360-00000 285
  • 284. Manual welding torches TIG welding torch replaceable parts Back caps TC TIG 150/260 zz zz Back caps for TIG welding torches in unbreakable, heat resistant plastic For TIG 150/260 torch types Material Designation Back cap, short Back cap, medium Back cap, long TC TIG 200/450/SC zz zz Plastic Size short medium long Back caps for TIG welding torches in unbreakable, heat resistant plastic For TIG 200/450 torch types Material Plastic Designation Back cap, short Back cap, long TC TIG 9/20 zz zz Size short long Designation Back cap, short Back cap, medium Back cap, long zz zz Plastic Size PU Pc. short medium long 10 Item no. 094-001328-00000 094-001329-00000 094-001327-00000 Back caps for TIG welding torches in unbreakable, heat resistant plastic For TIG 17/18/26/18SC torch types Material Plastic Designation Size Back cap, short Back cap, long 286 Item no. 094-010723-00000 094-010601-00000 Back caps for TIG welding torches in unbreakable, heat resistant plastic For TIG 9/20 torch types Material TC TIG 17/18/26/18SC Item no. 094-011752-00000 094-011753-00000 094-011754-00000 short long ewm Hightec Welding GmbH /// www.ewm-group.com PU Pc. 10 Item no. 094-001120-00000 094-001114-00000 PK 2013 2013-3-19
  • 285. Manual welding torches TIG welding torch replaceable parts spotArc replacement parts AG SPOTARC GN Spotarc Designation Gas nozzle body zz zz Item no. 094-017309-00001 Copper nozzles for spot welding and tacking of lap, corner and fillet welds For EWM spotArc torches Material Type GN CO GN FI GN FL SP spotArc zz zz Copper Designation Spot welding nozzle, edge weld Spot welding nozzle, fillet weld Spot welding nozzle, flat weld Type INS 18SP NH 26/18SP zz zz zz Item no. 094-009602-00002 Fillet weld 094-009603-00002 Flat weld 094-009604-00002 Ceramic insulator and spot welding nozzle holder For EWM spotArc torches Size AG SPOTARC Size Edge weld Standard Designation Insulator Spot welding nozzle holder Item no. 094-019215-00000 094-009671-00000 For the exact positioning of the tungsten electrode Manufactured from stainless steel For EWM spotArc torches Material Stainless steel Designation Setting gauge EWM spotArc torch PK 2013 2013-3-19 Item no. 094-014146-00001 ewm Hightec Welding GmbH /// www.ewm-group.com 287
  • 286. Manual welding torches TIG welding torch replaceable parts Tungsten electrodes TEGREEN zz zz zz Tungsten electrodes Especially for aluminium Optimum tungsten balling, lower current load Length Colour code Material Designation Tungsten electrode TERED zz zz zz zz zz 175 mm Green Pure tungsten 99.9% Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 Designation Tungsten electrode zz zz zz zz zz zz 094-001593-00000 094-001008-00000 094-001594-00000 094-001009-00000 094-001010-00000 094-001011-00000 094-001595-00000 175 mm Red < 2% ThO2 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 10 Item no. 094-001377-00000 094-001000-00000 094-001378-00000 094-001001-00000 094-001002-00000 094-001003-00000 094-001379-00000 Tungsten electrodes High ignition reliability and service life Use is questionable due to weak radioactive radiation and lung penetration Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Porta model) Preferably for use in automated applications Not suitable for alternating current Length Colour code Material Designation Tungsten electrode 288 10 Item no. Tungsten electrodes High ignition reliability and service life Use is questionable due to weak radioactive radiation and lung penetration Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Porta model) Only partially suitable for alternating current Length Colour code Material TEORANGE PU Pc. ewm Hightec Welding GmbH /// www.ewm-group.com 175 mm Orange < 4% ThO2 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 10 Item no. 094-012947-00000 094-012948-00000 094-012949-00000 094-012953-00000 094-012954-00000 094-012955-00000 094-012956-00000 PK 2013 2013-3-19
  • 287. Manual welding torches TIG welding torch replaceable parts TEGREY zz zz zz Tungsten electrodes High ignition reliability and service life Suitable for direct and alternating current Length Colour code Material Designation Tungsten electrode TETURK zz zz zz zz zz zz zz 175 mm Grey < 2% CeO2 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 Designation Tungsten electrode zz zz zz zz 094-001380-00000 094-001004-00000 094-001381-00000 094-001005-00000 094-001006-00000 094-001007-00000 094-001382-00000 175 mm Turquoise < 2% noble metals Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 10 Item no. 094-012957-00000 094-001591-00000 094-002136-00000 094-001592-00000 094-001913-00000 094-009312-00000 094-001914-00000 Tungsten electrodes Suitable for direct and alternating current With lanthanum oxide doping Primary application: automated and mechanised welding applications Length Colour code Material Designation Tungsten electrode PK 2013 2013-3-19 10 Item no. Tungsten electrodes Wittstar WS2 with rare earth doping High ignition reliability, long service life, reduced melting loss, high arc stability Exceeds the properties of “red” tungsten electrodes Full-scale replacement Not radioactive Suitable for direct and alternating current Length Colour code Material TEBLUE PU Pc. 175 mm Blue < 2% La2O3 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 10 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 094-012958-00000 094-001915-00000 094-012960-00000 094-001916-00000 094-001917-00000 094-012961-00000 094-001918-00000 289
  • 288. Manual welding torches TIG welding torch replaceable parts Tungsten electrodes TEGOLD zz zz zz zz Tungsten electrodes Suitable for direct and alternating current With lanthanum oxide doping Alternative to the WS2 electrode Length Colour code Material Designation Tungsten electrode 175 mm Gold < 1,5% La2O3 Ø electrode mm 1.0 1.6 2.0 2.4 3.2 4.0 4.8 PU Pc. 10 Item no. 094-009446-00000 094-009447-00000 094-012962-00000 094-009276-00000 094-009527-00000 094-009528-00000 094-009529-00000 TIG welding torch replaceable parts SRP TIG 150/260 zz zz zz zz zz zz zz Wearing parts set: 3 back caps (short, medium, long) 2 electrode holders (1 x D = 1.6 mm and 1x D = 2.4 mm) 1 gas distributor (D = 2.4 mm/L = 33 mm) 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 10 mm and 1 x D = 11.5 mm/L = 26 mm) 1 insulator 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm) Ø electrode Designation Wearing parts kit SRP TIG 17/18/26 zz zz zz zz zz zz zz Item no. 092-015252-00000 Wearing parts set: 2 back caps (short, long) 6 collets (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm) 3 collet bodies (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1 x D = 3.2 mm) 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 11 mm and 1 x D = 12.5 mm/L = 47 mm) 2 insulators 6 tungsten electrodes (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm/L = 175 mm) Designation Wearing parts kit 290 1.6 mm - 2.4 mm ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 092-015254-00000 PK 2013 2013-3-19
  • 289. Manual welding torches TIG welding torch replaceable parts TIG welding torch replaceable parts SRP TIG 200/450 zz zz zz zz zz zz zz Wearing parts set: 2 back caps (short, long) 3 electrode holders (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1x D = 3.2 mm) 1 gas distributor (D = 2.4 mm/L = 33 mm) 3 gas nozzles (1 x D = 10 mm, 1 x D = 13 mm and 1 x D = 15 mm/L = 37 mm) 1 insulator 9 tungsten electrodes (3 x D = 1.6 mm, 3 x D = 2.4 mm and 3 x D = 3.2 mm/L = 175 mm) Ø electrode 1.6 mm - 3.2 mm Designation Wearing parts kit SRP TIG 18SC zz zz zz zz zz zz zz Item no. 092-015251-00000 Wearing parts set: 2 back caps (short, long) 6 collets (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm) 2 collet bodies (1 x D = 3.2–4.8 mm and 1 x D = 3.2 mm) 2 gas nozzles (1 x D = 11 mm and 1 x D = 12 mm/L = 26 mm) 1 insulator 6 tungsten electrodes (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm/L = 175 mm) Designation Wearing parts kit SRP TIG 9/20 zz zz zz zz zz zz zz zz Item no. 092-015255-00000 Wearing parts set: 3 back caps (short, medium, long) 4 collets (2 x D = 1.6 mm and 2 x D = 2.4 mm) 2 collet bodies (1 x D = 1.6 mm and 1 x D = 2.4 mm) 1 gas distributor (D = 2.4 mm/L = 33 mm) 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 9.5 mm and 1 x D = 11 mm) 1 insulator 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm) Designation Wearing parts kit PK 2013 2013-3-19 Item no. 092-015253-00000 ewm Hightec Welding GmbH /// www.ewm-group.com 291
  • 290. Welding consumables Welding consumables  Wire electrodes  Stick electrodes   Flux cored wire electrodes TIG rods Unbeatable advantages for users of EWM welding consumables Best results require a holistic view of the welding process With solid and flux cored wire electrodes, stick electrodes and welding rods, we cover everything a welder needs for production. All welding consumables are optimally tuned to the EWM welding machines and torches to contribute to perfect welding results. For us, perfect quality is a matter of course. The welding consumables are produced in accordance with specifications and pass an in-depth quality assurance procedure. Each single lot is extensively analysed and scrutinised in sample welds. At a glance ⁄ Advice, service and responsibility for the entire process chain ⁄ Fastest availability and delivery Perfect welds without spatter and rework 292 ewm Hightec Welding GmbH /// www.ewm-group.com ⁄ Advice, service and responsibility for the entire process chain
  • 291. Welding consumables EWM Brillance Brillance Optimised welding wire for the innovative EWM welding processes  Excellent ignition characteristics  Stable, low-spatter arc  Excellent sliding characteristics for low contact tip wear  Reduced welding fume emissions, improved environmental compatibility Highlights ■ Longer service life of hose package, welding torch and contact tip due to excellent wire feed characteristics even in case of very long hose packages and high wire feed speeds ■ Excellent power transition in the contact tip due to surface wetted with special additive ■ Corrosion protection even when stored for a long time ■ Reduced welding costs due to less spatter and hence less rework ■ Reduction of emissions in the welding fumes and acid-free, environmentally compatible wire production ewm Hightec Welding GmbH /// www.ewm-group.com 293
  • 292. Welding consumables Wire electrode delivery types D 200 DIN 8559 EN 759 EN ISO 544 D 200 S 200 S 200 d4 d3 e1 d1 D 300 DIN 8559 EN 759 EN ISO 544 D 300 S 300 S 300 b Tapped hole EWM (DIN 8559) d1 d3 D 200 200 D 300 300 b d4 e1 50.5 55 10 44.5 51.5 103 10 44.5 d2 K 300 DIN 8559 EN 759 EN ISO 544 K 300 B 300 B 300 d1 b EWM (DIN 8559) d1 d2 b K 300 300 180 103 d2 BS 300 DIN 8559 EN 759 EN ISO 544 K 300 adapterless BS 300 BS 300 b d1 EWM (EN ISO 544) d1 d2 b BS 300 300 50.5 103 Drum H d1 Drum 250 294 ewm Hightec Welding GmbH /// www.ewm-group.com H 520 780 d1
  • 293. Welding consumables Overview Overview Welding consumables Page unalloyed Low-temperature tough High tensile creep resistant low-alloy Wire electrodes Welding consumables Flux cored wire electrodes high-alloy Aluminium Copper-based unalloyed low-alloy high-alloy creep resistant Welding consumables Welding consumables Page TIG welding rods unalloyed low-alloy high-alloy Aluminium Copper-based Stick electrodes unalloyed low-alloy high-alloy creep resistant Welding consumables Welding consumables PK 2013 2013-3-19 296 300 301 302 304 306 313 318 322 326 327 332 334 338 346 350 Page creep resistant ewm Hightec Welding GmbH /// www.ewm-group.com 354 358 360 295
  • 294. Welding consumables Wire electrodes unalloyed SW 70S G3 zz zz zz zz zz Chemical analysis, % C 0.08 Si 0.9 Mn 1.5 P S 0.015 0.012 Materials S185 - S355G1, S255N - S355N, P255NH P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360N zz Shipbuilding steels A, B, D, E zz Cast steel GS-38–GS-52 zz Suitable for EWM forceArc and coldArc Unalloyed MAG solid wire electrode Copper-plated, layer wound Low-spatter thanks to high chemical purity For industry, craft and repair businesses Standards DIN EN 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 42 4 M/C G3Si1 ER 70S-6 1.5125 C1 , M21 , M22 - M33 ≥420 MPa ≥20 % 500 MPa - 640 MPa ≥47 J (-40 °C) TÜV / DB / GL / CE / LR Weight kg 5.0 2.0 5.0 S200 Wire Ø mm 0.6 1.0 1.2 0.6 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 0.8 1.0 1.2 15.0 B300 18.0 F250 250 F350 350 F500 500 0.8 1.0 1.2 Item no. 097-003450-20006 097-003450-20208 097-003450-20008 097-003450-20010 097-003450-20012 097-003450-30006 097-003450-30008 097-003450-30010 097-003450-30012 097-003450-30016 097-003450-31808 097-003450-31810 097-003450-31812 097-003450-31816 097-003450-25008 097-003450-25010 097-003450-25012 097-003450-35010 097-003450-50010 097-003450-50012 SW 70S G3 Ti zz zz zz Layer-wound Unalloyed MAG solid wire electrode Excellent for rusty, primed, contaminated and galvanised surfaces DIN EN 14341-A AWS A-5.18 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum Chemical analysis, % C 0.06 Si 0.8 Mn 1.5 Ti 0.12 Materials S185 - S355J0, S255N - S355N zz 296 G 42 2 C/M G3Si1+Ti ER 70S-2 C1 , M21 ≥440 MPa ≥20 % ≥510 MPa ≥47 J (-20 °C) TÜV / CE Weight kg S200 5.0 B300 15.0 ewm Hightec Welding GmbH /// www.ewm-group.com Wire Ø mm 0.6 0.8 1.0 0.8 1.0 1.2 1.6 Item no. 097-003535-20006 097-003535-20008 097-003535-20010 097-003535-30008 097-003535-30010 097-003535-30012 097-003535-30016 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 295. Welding consumables Wire electrodes SW 70S G3 Bronze zz zz zz zz zz Chemical analysis, % C 0.08 Si 0.9 Mn 1.5 P S 0.012 0.011 Materials S185 - S355G1, S255N - S355N, P255NH P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360N zz Shipbuilding steels A, B, D, E zz Cast steel GS-38–GS-52 zz SW 70S G3 Brillance Standards DIN EN 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum F250 250 zz zz zz Si 0.85 Mn 1.45 Materials zz S185 - S355G1, S255N - S355N, P255NH P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB zz Shipbuilding steels A, B, D, E zz Cast steel GS-38–GS-52 PK 2013 2013-3-19 Weight kg 15.0 zz C 0.07 G 42 4 M/C G3Si1 ER 70S-6 1.5125 C1 , M21 , M22 - M33 ≥420 MPa ≥20 % 500 MPa - 640 MPa ≥47 J (-40 °C) TÜV / DB / GL / LR B300 zz Chemical analysis, % Suitable for EWM forceArc and coldArc Unalloyed MAG solid wire electrode Bronze plated, layer wound Low-spatter thanks to high chemical purity For industry, craft and repair businesses Wire Ø mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2 Item no. 097-003562-30008 097-003562-30010 097-003562-30012 097-003562-30016 097-003562-25008 097-003562-25010 097-003562-25012 Suitable for EWM forceArc and coldArc blank, lagengespult extrem spritzerarm in allen Leistungsbereichen optimal für automatisiertes Schweißen Unlegierte MAG-Massivdrahtelektrode DIN EN ISO 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G42 2 C / G 42 4 M G3 Si1 ER 70S-6 1.5125 C1 , M21 , M22 - M33 ≥420 MPa ≥25 % ≥520 MPa ≥85 J (20 °C) TÜV / DB / CE Weight kg B300 15.0 F250 250 The current scope of the permit for welding consumables should always be requested if necessary. Wire Ø mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003689-30008 097-003689-30010 097-003689-30012 097-003689-25016 097-003689-25008 097-003689-25010 097-003689-25012 097-003689-25016 297
  • 296. Welding consumables Wire electrodes unalloyed SW 70S G4 zz zz zz zz zz Chemical analysis, % C 0.08 Si 1 Mn 1.7 P 0.02 S 0.015 Materials S185 - S355G1, S255N - S355N, P255NH P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB zz Shipbuilding steels A, B, D, E zz Suitable for EWM forceArc and coldArc Unalloyed MAG solid wire electrode Copper-plated, layer wound Low-spatter thanks to high chemical purity For industry, craft and repair businesses Standards DIN EN ISO 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 42 2C G4Si1, G 46 4M G4Si1 ER 70S-6 1.5130 C1 , M21 , M22 - M33 ≥460 MPa ≥20 % 530 J - 680 MPa ≥47 J (-40 °C) TÜV / DB / GL / CE Weight kg S200 5.0 15.0 B300 18.0 F250 F500 SW 70S G4 Bronze 250 500 zz zz zz zz zz Chemical analysis, % C 0.08 Si 1 Mn 1.7 P 0.02 S 0.015 Materials S185 - S355G1, S255N - S355N, P255NH P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB zz Shipbuilding steels A, B, D, E zz 298 Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 1.0 1.2 1.6 1.0 1.2 Item no. 097-003451-20008 097-003451-20010 097-003451-30008 097-003451-30010 097-003451-30012 097-003451-30016 097-003451-31808 097-003451-31810 097-003451-31812 097-003451-31816 097-003451-25010 097-003451-25012 097-003451-25016 097-003451-50010 097-003451-50012 Suitable for EWM forceArc and coldArc Unalloyed MAG solid wire electrode Bronze plated, layer wound Low-spatter thanks to high chemical purity For industry, craft and repair businesses Standards DIN EN 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 42 2C G4Si1, G 46 4M G4Si1 ER 70S-6 1.5130 C1 , M21 , M22 - M33 ≥460 MPa ≥20 % 530 MPa - 680 MPa >47 J (-40 °C) TÜV / DB / CE Weight kg B300 15.0 F250 250 ewm Hightec Welding GmbH /// www.ewm-group.com Wire Ø mm 0.8 1.0 1.2 1.6 1.0 1.2 1.6 Item no. 097-003564-30008 097-003564-30010 097-003564-30012 097-003564-30016 097-003564-25010 097-003564-25012 097-003564-25016 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 297. Welding consumables Wire electrodes SW 70S G4 Brillance zz zz zz zz zz zz Chemical analysis, % C 0.07 Si 0.95 Mn 1.75 Materials S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 P355T2,20MnNb6, L210 - L360NB zz Shipbuilding steels A, B, D, E zz Cast steel GS-38–GS-52 zz PK 2013 2013-3-19 Suitable for EWM forceArc and coldArc Developed specially for EWM forceArc B right, layer wound Extremely low spatter I deal for automated welding Unalloyed MAG solid wire electrode DIN EN ISO 14341-A AWS A-5.18 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 46 2 C G4Si1/ G 46 4 M G4 Si1 ER 70S-6 1.5130 C1 , M21 , M22 - M33 ≥460 MPa ≥25 % 520 MPa - 560 MPa ≥90 J (20 °C) TÜV / DB / CE Weight kg F250 250 B300 15.0 The current scope of the permit for welding consumables should always be requested if necessary. Wire Ø mm 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003690-25008 097-003690-25010 097-003690-25012 097-003690-25016 097-003690-30008 097-003690-30010 097-003690-30012 097-003690-30016 299
  • 298. Welding consumables Wire electrodes low-alloy SW 80S NiCu zz zz zz Chemical analysis, % C 0.08 Si 0.8 Mn 1.4 Ni 0.8 Cu 0.4 Materials S235JRW - S355J2G1W, 9CrNiCuP3-2-4 zz Unalloyed MAG solid wire electrode Copper-plated, layer wound For welding weatherproof steels Standards DIN EN ISO 16834-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 300 ewm Hightec Welding GmbH /// www.ewm-group.com G ZMn3Ni1Cu ER 80S-G C1 , M2 , M3 ≥450 MPa ≥22 % ≥550 MPa ≥80 J (20 °C) / ≥47 J (-20 °C) DB / CE Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 Item no. 097-003524-30008 097-003524-30010 097-003524-30012 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 299. Welding consumables Wire electrodes low-alloy Low-temperature tough SW 80S Ni1 zz zz zz zz zz Chemical analysis, % C 0.09 Si 0.5 Mn 1.05 Ni 0.9 Materials P420NH, Gp240GH-GP280GH, S185-S355G1, S255-S355N zz Solid wire electrode for welding cold tough fine-grain structural steels For operating temperatures up to -60 °C Use in offshore technology, e.g. in pipe construction Resistant to products containing chloride and acid gases Recommended for root welding Standards DIN EN ISO 14341-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 SW 80S Ni2 zz zz zz zz zz Chemical analysis, % C 0.09 Si 0.52 Mn 1.1 Ni 2.45 Materials zz S255N — S380N, S255NL, 14Ni6, 12Ni14 PK 2013 2013-3-19 G 42 6 Z 3Ni1 ER 80S-Ni1 C1 , M2 , M3 ≥470 MPa ≥24 % ≥560 MPa ≥47 J (-60 °C) CE Weight kg 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003622-30010 097-003622-30012 Solid wire electrode for welding cold tough fine-grain structural steels For operating temperatures up to -60 °C Use in offshore technology, e.g. in pipe construction Resistant to products containing chloride and acid gases Recommended for root welding Standards DIN EN ISO 14341-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 The current scope of the permit for welding consumables should always be requested if necessary. G 2Ni 2 ER 80S-Ni2 C1 , M21 ≥420 MPa ≥570 MPa ≥47 J (-60 °C) / ≥100 J (20 °C) CE Weight kg 15.0 Wire Ø mm 1.0 1.2 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003640-30010 097-003640-30012 301
  • 300. Welding consumables Wire electrodes low-alloy High tensile SW 100S NiMo zz zz zz zz zz zz Chemical analysis, % C 0.08 Si 0.57 Mn 1.77 Ni 1 Mo 0.38 Ti 0.15 Materials S690QL, S700MC, S420N - S500N, P420NH P500NH, S420NL - S500NL zz Suitable for EWM forceArc and coldArc Low-alloy MAG solid wire electrode Copper-plated, layer wound High-tensile welding consumable for vehicle construction For welding high-tensile fine-grain structural steels up to 690 MPa yield strength For wall thicknesses up to a maximum of 15 mm and fillet welds Standards DIN EN ISO 16834-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum Weight kg B300 SW 100S NiMoCr zz zz zz zz zz zz Chemical analysis, % C 0.09 Si 0.52 Mn 1.57 Cr 0.3 Ni 1.4 Mo 0.25 V 0.09 Materials S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL, S690QL zz 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003525-30010 097-003525-30012 Low-alloy MAG solid wire electrode Copper-plated, layer wound For welding high-tensile fine-grain structural steels up to 690 MPa yield strength High-strength welding consumables for vehicle and crane construction Low-spatter thanks to high chemical purity Suitable for EWM forceArc Standards DIN EN ISO 16834-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 302 G 62 5 Z Mn3Ni1Mo ER 100S-G C1 , M21 ≥690 MPa ≥18 % ≥740 MPa ≥100 J (20 °C) / ≥47 J (-40 °C) TÜV / DB / CE ewm Hightec Welding GmbH /// www.ewm-group.com G 69 5 M Mn3Ni1CrMo ER 110S-G M21 ≥690 MPa ≥22 % ≥790 MPa ≥80 J (20 °C) / ≥47 J (-50 °C) TÜV / DB / CE Weight kg 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003548-30010 097-003548-30012 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 301. Welding consumables Wire electrodes SW 120S NiMoCr zz zz zz zz zz zz Chemical analysis, % C 0.09 Si 0.8 Mn 1.8 Cr 0.31 Ni 2.2 Mo 0.55 Materials S890QL, S960QL, S690QL, S690QL1 zz Low-alloy MAG solid wire electrode Copper-plated, layer wound High-strength welding consumables for vehicle and crane construction For welding high-tensile, water-quenched fine-grain structural steels Low-spatter thanks to high chemical purity Suitable for EWM forceArc Standards DIN EN ISO 16834-A AWS A-5.28 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 PK 2013 2013-3-19 The current scope of the permit for welding consumables should always be requested if necessary. G 89 6 M Mn4Ni2CrMo ER 120S-G M21 ≥885 MPa ≥14 % ≥940 MPa ≥70 J (20 °C) / ≥47 J (-60 °C) TÜV / DB / CE Weight kg 15.0 Wire Ø mm 1.0 1.2 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003558-30010 097-003558-30012 303
  • 302. Welding consumables Wire electrodes low-alloy creep resistant SW 80S Mo zz zz zz zz zz zz Chemical analysis, % C 0.1 Si 0.6 Mn 1.15 Mo 0.52 Materials P235G1TH - P255G1TH, P265 GH, P310GH, 16Mo3, L320, L360NB - L415NB zz Suitable for EWM forceArc and coldArc Low-alloy MAG solid wire electrode Copper-plated, layer wound Creep resistant filler for pipe and container construction Low-spatter thanks to high chemical purity Maximum operating temperature 500 °C Standards DIN EN ISO 21952-A AWS A-5.28 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum Weight kg B300 SW 80S CrMo1 zz zz zz zz zz zz Chemical analysis, % C 0.1 Si 0.6 Materials 13CrMo4-5 zz Mn 1 Cr 1.2 Mo 0.52 15.0 Wire Ø mm 1.0 1.2 1.6 Item no. 097-003547-30010 097-003547-30012 097-003547-30016 Suitable for EWM forceArc and coldArc Low-alloy MAG solid wire electrode Copper-plated, layer wound Creep resistant filler for pipe and container construction Low-spatter thanks to high chemical purity Maximum operating temperature 550 °C Standards DIN EN ISO 21952-A AWS A-5.28 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 304 G MoSi ER 80S-G 1.5424 M21 ≥460 MPa ≥22 % ≥560 MPa ≥60 J (20 °C) / ≥47 J (-20 °C) TÜV / DB / CE ewm Hightec Welding GmbH /// www.ewm-group.com G CrMo1Si ER 80S-G 1.7339 M21 ≥305 MPa ≥20 % ≥450 MPa ≥100 J (20 °C) / ≥47 J (-10 °C) TÜV / DB / CE Weight kg 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003546-30010 097-003546-30012 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 303. Welding consumables Wire electrodes SW 90S CrMo2 zz zz zz zz zz zz Chemical analysis, % C 0.08 Si 0.6 Mn 0.92 Cr 2.45 Materials 10CrMo9-10, 10CrSiMoV7 zz Mo 1 Low-alloy MAG solid wire electrode Copper-plated, layer wound Creep resistant filler for pipe and container construction Low-spatter thanks to high chemical purity Maximum operating temperature 600 °C For industry, craft and repair businesses Standards DIN EN ISO 21952-A AWS A-5.28 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum B300 PK 2013 2013-3-19 The current scope of the permit for welding consumables should always be requested if necessary. G CrMo2Si ER 90S-G 1.7384 M21 ≥355 MPa ≥22 % ≥540 MPa ≥80 J (20 °C) TÜV / DB / CE Weight kg 15.0 Wire Ø mm 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003526-30010 097-003526-30012 097-003526-30016 305
  • 304. Welding consumables Wire electrodes high-alloy SW 307 Si zz zz zz zz zz Chemical analysis, % C 0.08 Si 0.9 Mn 7 Cr 18 Ni 8 Materials Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to weld steels, manganese steel (example: 1.3401) zz High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content Suitable for dissimilar joints and buffer layers Strain-hardening Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 18 8 Mn ER 307 L 1.4370 M13 , M12 ≥400 MPa ≥40 % ≥650 MPa ≥140 J (20 °C) / ≥32 J (-196 °C) TÜV / CE Weight kg 5.0 BS300 15.0 F250 SW 308 LSi S200 250 zz zz zz zz zz zz zz Chemical analysis, % C 0.02 Si 0.9 Mn 1.8 Cr 19 Ni 9 Materials 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552 zz Item no. 097-003473-20008 097-003473-20010 097-003473-30008 097-003473-30010 097-003473-30012 097-003473-30016 097-003473-25010 097-003473-25012 High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content For non-rusting Cr-Ni steels with low C content Maximum operating temperature 350 °C Can be used for stabilised and non-stabilised Cr-Ni steels Cold tough up to -196 °C Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 19 9 L Si ER 308 L Si 1.4316 M12 ≥390 MPa ≥42 % ≥600 MPa ≥50 J (-196 °C) / ≥120 J (20 °C) TÜV / DB / CE Weight kg S200 5.0 BS300 15.0 F250 306 Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0 1.2 250 ewm Hightec Welding GmbH /// www.ewm-group.com Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0 Item no. 097-003544-20008 097-003544-20010 097-003544-30008 097-003544-30010 097-003544-30012 097-003544-30016 097-003544-25010 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 305. Welding consumables Wire electrodes SW 309 LSi zz zz zz zz zz Chemical analysis, % C 0.02 Si 0.8 Mn 1.8 Cr 23.5 Ni 13 Materials Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed construction steels, buffer layers zz High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content Suitable for dissimilar joints and buffer layers Maximum operating temperature 300 °C Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum BS300 SW 310 zz zz zz zz zz Chemical analysis, % C 0.11 Si 0.4 Mn 1.5 Cr 25 Ni 20 Materials 1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849 zz Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003554-30008 097-003554-30010 097-003554-30012 097-003554-30016 High-alloy MAG solid wire electrode Weld metal made of fully austenitic chrome nickel steel For welding heatproof steels Scale resistant up to 1150 °C Not resistant in gases containing sulphur Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Packing drum BS300 PK 2013 2013-3-19 G 23 12 L Si ER 309 L Si 1.4332 M12 , M13 ≥450 MPa ≥35 % ≥650 MPa ≥60 J (-120 °C) TÜV / CE The current scope of the permit for welding consumables should always be requested if necessary. G 25 20 ER 310 1.4842 M12 , M13 ≥390 MPa ≥40 % ≥590 MPa ≥170 J (20 °C) / ≥60 J (-196 °C) Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003513-30008 097-003513-30010 097-003513-30012 097-003513-30016 307
  • 306. Welding consumables Wire electrodes high-alloy SW 312 zz zz zz zz zz zz Chemical analysis, % C 0.1 Si 0.5 Mn 1.9 Cr 29 Ni 9 Materials corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel, manganese steel, repairs and wear-resistant layers zz High-alloy MAG solid wire electrode The weld metal features a ferrite-austenite structure High strength and wear resistance after welding Suitable for dissimilar joints and buffer layers Scale resistant up to 1100 °C Suitable for transformer Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Packing drum Weight kg BS300 SW 316 LSi zz zz zz zz zz zz Chemical analysis, % C 0.02 Si 0.85 Mn 1.85 Mo 2.7 Cr 19 Ni 12 Materials 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583 zz G 29 9 ER 312 1.4337 M12 ≥600 MPa ≥25 % ≥750 MPa ≥100 J (20 °C) 15.0 Item no. 097-003514-30008 097-003514-30010 097-003514-30012 097-003514-30016 High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content For non-rusting Cr-Ni steels with low C content Maximum operating temperature 400 °C Can be used for stabilised and non-stabilised Cr-Ni steels Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 19 12 3 L Si ER 316 L Si 1.4430 M12 ≥400 MPa ≥37 % ≥610 MPa ≥120 J (-60 °C) TÜV / DB / CE Weight kg S200 5.0 BS300 308 Wire Ø mm 0.8 1.0 1.2 1.6 15.0 ewm Hightec Welding GmbH /// www.ewm-group.com Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 Item no. 097-003545-20008 097-003545-20010 097-003545-30008 097-003545-30010 097-003545-30012 097-003545-30016 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 307. Welding consumables Wire electrodes SW 318 Si zz zz zz zz zz zz Chemical analysis, % C 0.04 Si 0.8 Mn 1.8 Mo 2.7 Nb 0.5 Cr 19.5 Ni 12.5 Materials 1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583 zz High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content Can be used for welding stabilised Cr-Ni steels Good resistance to corrosion due to greater Nb and Mo content Maximum operating temperature 400 °C Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 19 12 3 Nb Si ER 318 Si 1.4576 M12 , M13 ≥400 MPa ≥36 % ≥610 MPa ≥100 J (20 °C) TÜV / DB / CE Weight kg S200 BS300 15.0 F250 SW 347 Si 5.0 250 zz zz zz zz zz zz zz zz zz Chemical analysis, % C 0.05 Si 0.8 Mn 1.2 Cr 19.5 Ni 9.7 Mo 0.4 Nb 0.5 Cu 0.4 Materials Martensitic chrome steels, fine castings and steel castings of type 13% Cr–4% Ni1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306 zz Item no. 097-003476-20008 097-003476-20010 097-003476-30008 097-003476-30010 097-003476-30012 097-003476-30016 097-003476-25010 High-alloy MAG solid wire electrode Annealed and layer wound Excellent welding characteristics thanks to high Si content Can be used for welding stabilised Cr-Ni steels Suitable for joint welding of stainless and heat-resistant steels Very good welding and flow characteristics Maximum operating temperature 400 °C Scale-resistant up to 800 °C Cold tough up to -196 °C Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum BS300 PK 2013 2013-3-19 Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 1.0 The current scope of the permit for welding consumables should always be requested if necessary. G 19 9 Nb Si ER 347 Si 1.4551 M12 , M13 , M13 ≥400 MPa ≥35 % ≥600 MPa ≥100 J (20 °C) CE Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003568-30008 097-003568-30010 097-003568-30012 097-003568-30016 309
  • 308. Welding consumables Wire electrodes high-alloy SW 410 NiMo zz zz zz zz Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Chemical analysis, % C 0.03 Si 0.3 Mn 0.4 Ni 4.5 Cr 13 Mo 0.5 High-alloy MAG solid wire electrode Suitable for connecting the same type of martensitic-ferrite steels Use in water turbine, steam power plant and compressor construction Resistant to vapour, water and seawater atmospheres Cu 0.3 Nb 0.5 Packing drum Weight kg Materials zz 1.4313, 1.4317, 1.4351, 1.4414 BS300 SW 625 zz zz zz zz zz zz Chemical analysis, % C 0.01 Si 0.1 Mn 0.05 Cr 22 Ni 64 Mo 9 Nb 3.6 Materials Alloy 625, alloy 800 and similar Ni-Cr alloys zz 1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952 zz 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003589-30008 097-003589-30010 097-003589-30012 097-003589-30016 High-alloy MAG solid wire electrode Maximum operating temperature of the components 1000 °C Cold tough up to -196 °C Scale resistant up to 1100 °C Weld metal resistant to phosphoric acid, hydrochloric acid, sulphuric acid and nitric acid For permanent use in a temperature range from -196 °C to 550 °C Standards DIN EN ISO 18274 AWS A-5.14 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum BS300 310 G 13 4 ER 410 NiMo 1.4351 M13 ≥750 MPa ≥10 % ≥950 MPa ≥35 J (20 °C) ewm Hightec Welding GmbH /// www.ewm-group.com S Ni 6625 (NiCr22Mo9Nb) ER NiCrMo3 2.4831 M12 ≥480 MPa ≥35 % ≥780 MPa ≥60 J (-196 °C) CE / TÜV Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 Item no. 097-003515-30008 097-003515-30010 097-003515-30012 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 309. Welding consumables Wire electrodes SW 904 L zz zz zz zz zz zz Chemical analysis, % C 0.02 Si 0.3 Mn 1.5 Mo 4.2 Nb 0.05 Cr 19.8 Ni 25 Cu 1.4 Co 0.5 Al 0.5 N 0.05 B 0.003 Materials 1.4529,1.4539 High-alloy MAG solid wire electrode Annealed and layer wound Suitable for boiler and tube steels Resistant to media containing sulphur and chloride Maximum operating temperature 400 °C Cold tough up to -196 °C Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Packing drum zz G 20 25 5 Cu L ER 385 1.4519 I1 , I3 (20 - 30 % He) ≥410 MPa ≥35 % ≥600 MPa ≥130 J (-196 °C) Weight kg BS300 F250 SW NiCr82 15.0 250 zz zz zz zz zz zz zz Chemical analysis, % C 0.05 Si 0.5 Mn 3.5 Cr 22 Ni 67 Fe 3 Nb 3 Cu 0.5 Co 0.1 Ti 0.75 S P 0.015 0.015 Materials 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952 zz Nickel-based alloys, dissimilar joints (also at temperatures >300 °C), cladding, surfacing zz PK 2013 2013-3-19 Wire Ø mm 0.8 1.0 1.2 1.6 1.2 Item no. 097-003634-30008 097-003634-30010 097-003634-30012 097-003634-30016 097-003634-25012 High-alloy MAG solid wire electrode Cold tough up to -196 °C Scale-resistant up to 1,200 °C For corrosion-resistant alloys with nickel, stainless steels and carbon steels Resistant to embrittlement High strength and creep strength values Dissimilar joints in the petrochemical industry and offshore technology (e.g. furnaces) Standards DIN EN ISO 18274 AWS-SFA-5.14 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Packing drum BS300 The current scope of the permit for welding consumables should always be requested if necessary. S Ni 6082 (NiCr20Nb) ER NiCr 3 2.4806 I1 , I3 (40 % He) ≥480 MPa ≥35 % ≥780 MPa ≥60 J (-196 °C) Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003586-30008 097-003586-30010 097-003586-30012 097-003586-30016 311
  • 310. Welding consumables Wire electrodes high-alloy SW 2209 Duplex zz zz zz zz zz Chemical analysis, % C 0.015 Si 0.4 Mn 1.8 Cr 22.5 Ni 9 Mo 3 N 0.15 Materials 1.4462, 1.4417, 1.4460, 1.4362 zz High-alloy MAG solid wire electrode Use in a temperature range from -40 °C to 250 °C For ferrite-austenitic Cr-Ni-Mo steels Resistant to products containing chloride and acid gases Use in offshore technology e.g. in pipe construction Standards DIN EN ISO 14343-A AWS A-5.9 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Impact energy, Av Approvals Packing drum G 22 9 3 LN ER 2209 1.4462 I1 , I3 (20 - 30 % He) ≥810 MPa ≥30 % ≥620 MPa ≥65 J (-60 °C) / ≥120 J (20 °C) TÜV / CE / DB Weight kg BS300 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003516-30008 097-003516-30010 097-003516-30012 097-003516-30016 SW NiFe55 zz zz zz zz High-alloy MAG solid wire electrode Cold welding of grey cast iron, malleable cast iron and spheroidal cast iron Highly resistant to cracking and good strength values Resistant to embrittlement Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Hardness Chemical analysis, % C Si Mn Cu Co Ni 0.03 0.1 0.5 0.04 0.02 55.1 Fe Remainder Packing drum S300 Materials Grey cast iron, malleable cast iron and spheroidal cast iron I1 , M21 ≥580 MPa ≥40 % 280 MPa 130 Weight kg 15.0 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003572-30008 097-003572-30010 097-003572-30012 097-003572-30016 zz 312 ewm Hightec Welding GmbH /// www.ewm-group.com The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 311. Welding consumables Wire electrodes Aluminium SW 1450 99,5Ti zz zz zz Chemical analysis, % Ti 0.15 Al 99.5 Materials Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85, MIG solid wire electrode, aluminium Titanium forms fine grains and increases the mechanical qualities More resistant to hot cracks than pure aluminium Standards DIN EN 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum zz BS300 S AL 1450 (Al99,5Ti) ER 1450 3.0805 I1 ≥20 MPa ≥35 % ≥65 MPa TÜV / DB / CE Weight kg 7.5 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003523-30008 097-003523-30010 097-003523-30012 097-003523-30016 SW 3103 Mn1 zz zz zz Chemical analysis, % Mn Si Mg 1.2 0.3 0.2 Al Remainder Materials zz AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5 MIG solid wire electrode, aluminium Alloy for ship building/marine and offshore technology Seawater resistant Standards DIN EN ISO 18273 AWS A-5.10 Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum S AL 3103 (AlMn1) ER 3103 I1 ≥35 MPa ≥24 % ≥90 MPa CE Weight kg 6.0 BS300 7.5 F100 PK 2013 2013-3-19 S300 100 The current scope of the permit for welding consumables should always be requested if necessary. Wire Ø mm 0.8 1.0 1.2 0.8 1.0 1.2 1.6 0.8 1.0 1.2 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003509-30608 097-003509-30610 097-003509-30612 097-003509-30008 097-003509-30010 097-003509-30012 097-003509-30016 097-003509-10008 097-003509-10010 097-003509-10012 313
  • 312. Welding consumables Wire electrodes Aluminium SW 4043 Si5 zz zz zz zz zz zz Chemical analysis, % Si 5 Al Remainder Materials zz AlSiMg, AlMgSi MIG solid wire electrode, aluminium 5% silicon Untreated low strength values Suitable for subsequent anodisation Resistant to hot cracks Main areas of use are welds on cast aluminium Standards DIN EN ISO 18273 AWS A-5.10 Material number Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum S Al 4043A (AlSi5(A)) ER 4043 3.2245 ≥40 MPa ≥8 % ≥120 MPa DB / CE Weight kg 2.0 BS300 SW 4047 Si12 S200 7.5 zz zz zz zz zz Chemical analysis, % Si 12 Al Remainder Materials zz AlSiMg, AlMgSi 314 Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 Item no. 097-003553-20008 097-003553-20010 097-003553-30008 097-003553-30010 097-003553-30012 097-003553-30016 MIG solid wire electrode, aluminium 12% silicon Untreated low strength values Not suitable for subsequent anodisation Main areas of use are welds on cast aluminium Standards DIN EN ISO 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum BS300 ewm Hightec Welding GmbH /// www.ewm-group.com S AL 4047A (AlSi12(A)) ER 4047 3.2585 I1 ≥60 MPa ≥5 % ≥130 MPa DB / CE Weight kg 7.5 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003522-30008 097-003522-30010 097-003522-30012 097-003522-30016 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 313. Welding consumables Wire electrodes SW 5087 Mg4,5 MnZr zz zz zz Chemical analysis, % Mg Mn Cr Zr 4.5 1 0.15 0.15 Al Remainder Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5 zz MIG solid wire electrode, aluminium High strength, extremely resistant to corrosion, resistant to sea water Very good mechanical quality values Standards DIN EN ISO 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum BS300 S AL 5087 (AlMg4,5MnZr) ER 5087 3.3546 I1 ≥125 MPa ≥17 % ≥275 MPa TÜV / DB / GL / CE / ABS Weight kg 7.0 Wire Ø mm 0.8 1.0 1.2 1.6 Item no. 097-003644-30008 097-003644-30010 097-003644-30012 097-003644-30016 SW 5183 Mg4,5 Mn zz zz zz zz Chemical analysis, % Mg Mn Cr 4.5 0.7 0.15 Al Remainder Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5 zz PK 2013 2013-3-19 MIG solid wire electrode, aluminium 4.5% magnesium, 0.7% manganese High strength, extremely resistant to corrosion, resistant to sea water Suitable for subsequent anodisation Standards DIN EN ISO 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum BS300 The current scope of the permit for welding consumables should always be requested if necessary. S AL 5183 (AlMg4,5Mn0,7) ER 5183 3.3548 I1 ≥125 MPa ≥17 % ≥275 MPa TÜV / DB / GL / LR / CE / ABS Weight kg 7.0 Wire Ø mm 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003643-30008 097-003643-30010 097-003643-30012 097-003643-30016 315
  • 314. Welding consumables Wire electrodes Aluminium SW 5183 Mg4,5 Mn Premium zz zz zz zz zz zz Chemical analysis, % Mg Mn Cr 4.5 0.7 0.15 Al Remainder Materials AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5 zz For weld-critical joints Optimised surface MIG solid wire electrode, aluminium 4.5% magnesium, 0.7% manganese High strength, extremely resistant to corrosion, resistant to sea water Suitable for subsequent anodisation Standards DIN EN ISO 18273 AWS A-5.10 Material number Wire Ø Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals S AL 5183 (AlMg4,5Mn0,7) ER 5183 3.3548 1.2 mm I1 ≥125 MPa ≥17 % ≥275 MPa TÜV / DB / GL / LR / CE / ABS Packing drum Weight kg 7.0 BS 300 Item no. 097-003686-30012 SW 5356 Mg5 zz zz zz zz Chemical analysis, % Mg Mn Cr Ti 5 0.15 0.1 0.1 Al Remainder Materials AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3 MIG solid wire electrode, aluminium 5% magnesium High strength, extremely resistant to corrosion, resistant to sea water Suitable for subsequent anodisation Standards DIN EN ISO 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum S AL 5356 (AlMg5Cr) ER 5356 3.3556 I1 ≥120 MPa ≥8 % ≥250 MPa TÜV / DB / GL / LR / CE Weight kg 316 S200 2.0 BS300 zz 7.0 ewm Hightec Welding GmbH /// www.ewm-group.com Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 Item no. 097-003645-20008 097-003645-20010 097-003645-30008 097-003645-30010 097-003645-30012 097-003645-30016 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 315. Welding consumables Wire electrodes SW 5754 Mg3 zz zz zz zz Chemical analysis, % Mg Mn Cr 3 0.3 0.3 Al Remainder Materials AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5, AlMgSi0,7 zz PK 2013 2013-3-19 MIG solid wire electrode, aluminium 3% magnesium Medium strength, corrosion resistant Suitable for subsequent anodisation Standards DIN EN ISO 18273 AWS A-5.10 Material number Shielding gas Yield strength, Rp 0.2% Expansion, A5 Tensile strength, Rm Approvals Packing drum S Al 5754 (AlMg3) ER 5754 3.3536 I1 ≥80 MPa ≥22 % ≥190 MPa TÜV / DB / GL / CE Weight kg S200 2.0 BS300 7.0 The current scope of the permit for welding consumables should always be requested if necessary. Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.6 ewm Hightec Welding GmbH /// www.ewm-group.com Item no. 097-003646-20008 097-003646-20010 097-003646-30008 097-003646-30010 097-003646-30012 097-003646-30016 317
  • 316. Welding consumables Wire electrodes Copper-based SW OF Cu zz zz zz zz Oxygen-free copper-based alloy Low interference due to observation of the smallest dimensional tolerances, layer wound Good resistance to wear and abrasion Excellent flow characteristics Shielding gas Expansion, A5 Tensile strength, Rm Impact energy, Av Hardness Chemical analysis, % Packing drum Cu 99.95 I1 ≥40 % ≥200 MPa 60 J (20 °C) 50 HB Weight kg B300 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003610-30010 097-003610-30012 Materials Connecting of copper components and solder preform, suitable for furnace soldering, used in vacuum engineering and the aerospace and astronautics industry zz SW CuSi2 zz zz zz zz zz zz zz Chemical analysis, % Si P Mn Sn 1.8 0.01 1 0.22 Cu Remainder Materials CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15 zz Copper-based, MIG/MAG solid wire electrode Low interference due to observation of the smallest dimensional tolerances, layer wound Resistant to high temperatures and corrosion Very good welding and flow characteristics Pulse arc recommended, approved for coldArc Designed for galvanised metal sheets in the automotive industry Joint welding of Cu materials and low-alloy steels and cast iron Standards DIN EN ISO 24373 AWS A-5.7 Shielding gas Expansion, A5 Tensile strength, Rm Impact energy, Av Hardness Packing drum B300 318 ewm Hightec Welding GmbH /// www.ewm-group.com S Cu 6511 (CuSi2Mn1) ER CuSi-A I1 ≥45 % ≥285 MPa ≥75 J (20 °C) 62 HB Weight kg 15.0 Wire Ø mm 1.0 1.2 Item no. 097-003565-30010 097-003565-30012 The current scope of the permit for welding consumables should always be requested if necessary. PK 2013 2013-3-19
  • 317. Welding consumables Wire electrodes SW CuSi3 zz zz zz zz zz zz Chemical analysis, % Si Mn 2.8 0.9 Cu Remainder Materials CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15 zz Copper-based, MIG/MAG solid wire electrode Low interference due to observation of the smallest dimensional tolerances, layer wound Resistant to high temperatures and corrosion Joint welding of Cu materials and various steel sheets GMA-surfacing on steel Pulse arc recommended, approved for coldArc Standards DIN EN ISO 24373 AWS A-5.7 BS 2901 part 3 Material number Shielding gas Expansion, A5 Tensile strength, Rm Impact energy, Av Hardness S Cu 6560 (CuSi3Mn) ER CuSi-A C9 2.1461 I1 ≥40 % ≥350 MPa ≥60 J (20 °C) 80 HB Packing drum Wire Ø mm 0.8 1.0 0.8 1.0 1.2 1.0 S200 B300 F200 SW CuAl8 zz zz zz zz zz zz Chemical analysis, % Al Mn Ni 8 0.2 0.3 Cu Remai