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Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing in
cement kiln...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Overview
• Concepts and Bene...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste Management Hierarchy
M...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
What is Co-processing?
Co-Pr...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Advantages of Co-processing ...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Reduction of GHGs
Co-process...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing: Moving to an ...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing Guidelines
 H...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing guidelines….
C...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste & Sustainability: The ...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste Pre-processing Activit...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Holcim’s Global Waste Co-pro...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
The Geocycle Asia approach
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste handled
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Case study: Geocycle Indones...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Chevron Pacific Indonesia
• ...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Star Energy Geothermal
• Geo...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Clean Up Project – Montd’or ...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Pertamina Geothermal Energy
...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Pertamina–Medco E&P Tomori
•...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Updates of India so far….
Ge...
Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Thank you -
Dhanyawad
Shukri...
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Co-processing in cement kiln Concepts and in Oil and Gas Sector | John Jones, Regional Operations Director Geocycle Asia

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Global HSE Conference | Sept 26 - 27 2013 | New Delhi, India

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Transcript of "Co-processing in cement kiln Concepts and in Oil and Gas Sector | John Jones, Regional Operations Director Geocycle Asia"

  1. 1. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Co-processing in cement kiln Concepts and in Oil and Gas Sector John Jones Regional Operations Director Geocycle Asia
  2. 2. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Overview • Concepts and Benefits of Waste Co-processing • Challenges During Waste Co-processing • Initiatives on Co-processing: South East Asia Experience • Case study of Oil & Gas sector from Indonesia • Recognition of the initiatives of Geocycle
  3. 3. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Waste Management Hierarchy Main drive: LCA 3R+C Co- processing Recycling Technology Society Industry A Industry B * GIZ Guidelines on Co-processing of waste materials in Cement Production
  4. 4. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector What is Co-processing? Co-Processing is… …the disposal of waste materials in RII’s (Resources Intensives Industrial processes) such as cement, lime, steel, glasses, power generation etc.* * GIZ Guidelines on Co-processing of waste materials in Cement Production
  5. 5. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Advantages of Co-processing in Cement Kiln  High temperatures and long residence time In all cases more than 3” > 1100 C  Self cleaning process Lime represent > 60% in mass  Double valorization: organic and minerals Organic totally destroyed Ash incorporated in the final product  Reduction of global emissions No additional emission if A.F.R. used - Global CO2 is reduced  Existing, local industry
  6. 6. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Reduction of GHGs Co-processing and Incineration Reduction in GHG Emissions Co-processing and Landfill Prevention of Methane* Emissions * Methane has 21 times more global warming potential than CO2 Co-processing is THE alternative to save our environment and improve industry ecological footprint
  7. 7. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Co-processing: Moving to an UN Legal Frame • Presentation of the co-processing concept at the CoP Bali June 2008 • 2008-2011: SBC in charge to develop 4 new technical guidelines for waste management (used tires/e-wastes/ Hg/co-processing) • Chile volunteered to draft a project, on the web since Dec 2009 • Draft to be reviewed at the COPWG on May 10, 2010 • Final proposal presented and ratified at the COP October 2011 Cartagena, Colombia
  8. 8. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Co-processing Guidelines  Holcim and GTZ through a Strategic alliance  Proposed international guidelines for the co-processing of waste materials in the cement production  Secured the public acceptance of these guidelines  Finalized them in July 2006 Guidelines available in English, Spanish, Portugese, Chesk, Slovak, Hungary, French, Chinese and Russian  From those guidelines, specific legal frames on co-processing are under implementation in around 15 countries  More advanced: Mexico, Salvador, Colombia, Ecuador, Brazil, Chile, China, Phillipines, …  SA: new policy signed April 26 - 2009
  9. 9. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Co-processing guidelines…. CPCB Guidelines on Co-Processing February 2010 Co-processing is recognized by government authorities in other South Asia Countries • Indonesia • Sri Lanka • Thailand • Vietnam
  10. 10. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Waste & Sustainability: The Challenge
  11. 11. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Waste Pre-processing Activities
  12. 12. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Holcim’s Global Waste Co-processing Network • Co-processing activities in 39 countries with over 4500 customers • 28 pre-processing facilities • More than 7 mil. tons of AFR co-processed in 2009 • Treated about 20,000 waste streams
  13. 13. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector The Geocycle Asia approach
  14. 14. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Waste handled
  15. 15. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Case study: Geocycle Indonesia Total Services Solution Projects –Oil and Gas Sector - • Chevron Pasific Indonesia Riau – Cement Drilling Cutting and General Waste Handling • Chevron Geothermal, Gunung Salak – General waste Handling • Medco JOB Tomori, Sulawesi – Drilling Cutting Handling • Medco E&P Indonesia, Palembang – Contaminated Soil Handling • Arun NGL, Aceh – Sulfinol Handling • Star Energy Geothermal Wayang Windu - Drilling cutting Handling • MontD’Or Oil Tungkal Jambi - General Waste Handling and Pit Cleaning • Badak NGL Kalimantan - General Waste Handling • Pertamina Plaju, Palembang – Contaminated Soil Handling • Pertamina ONWJ, Marunda – Liquid and General Waste Handling • Pertamina Geothermal Energy - Drilling Cutting Handling
  16. 16. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Chevron Pacific Indonesia • Geocycle is awarded 2 years contract to handle Hazardous Waste Disposal at Chevron Pacific Riau (06 Feb 2012 – 06 Feb 2014) • This is the third contract between Geocycle and Chevron since 2010 • Waste materials include : Cement drill cutting, chemical waste, oily rags, ash incinerator, used oil, etc. • Total volume on contract is 3410 MT • Scope of work :  Handling and repacking  Weighing  Loading to shipping container  Transporting (land and sea) - Interisland  Co-processing in Cement Kiln
  17. 17. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Star Energy Geothermal • Geocycle is awarded one year contract to handle Drilling Cutting from Star Energy Geothermal • Total volume on contract is 4550 M3 –Scope of work :  Supervision  Loading to Dump Truck  Transporting  Co-processing in Cement Kiln
  18. 18. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Clean Up Project – Montd’or Oil Tungkal Ltd Jambi • Geocycle is awarded for 1 year contract to do site clean up for MontD’Or Oil Tungkal, Ltd • Waste materials include : oil sludge, contaminated soil and some general waste
  19. 19. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Pertamina Geothermal Energy • Drilling Cutting Handling for Pertamina Geothermal Energy • 700 M3 of material from Pertamina Geothermal Energy was transported to HIL • Scope of work :  Supervision  Loading to Dump Truck  Transporting  Co-processing in Cement Kiln
  20. 20. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Pertamina–Medco E&P Tomori • Geocycle is just recently awarded 2 years contract (execution starts on September 2013) to handle Waste Management Disposal for Pertamina-Medco E&P Tomori • Waste materials include : Drilling Cutting, Waste Oil and Chemicals • Total volume on contract is 9000 MT • Total Revenues of this contract is 4 Mio USD • Scope of work :  Handling and repacking  Waste Water Treatment on Site  Weighing  Loading to shipping container  Transporting (land and sea) - Interisland  Co-processing in Cement Kiln
  21. 21. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Updates of India so far…. Geocycle has been co-processing RFCCU spent catalysts from Barauni and Panipat Refineries at its cement kilns at Chaibasa and Gagal respectively • Geocycle has the necessary approval from CPCB for co-processing of hazardous RFCCU spent catalyst (category 4.1, schedule 1) • Recently participated in the tender for disposal of Oily sludge from Haldia refinery at its cement kiln at Chaibasa (under TC evaluation by IOCL) • Have assessed the feasibility of the following waste streams: • Oily sludge from Barauni Refinery for disposal at Chaibasa Cement Works, Jharkhand • ETP Sludge, Chemical Sludge & TB Sludge from Panipat Refinery for disposal at Cement Works, located in Rajasthan • Activated Carbon from Mathura Refinery for disposal at for disposal at Cement Works, located in Rajasthan • Undertaken a successful trial run of Drill Cutting waste from Cairns India and Lakheri Cement Works
  22. 22. Technical Session # ( Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector Thank you - Dhanyawad Shukriya Terima Kasih Bohoma istuti Khorb Kun Krup Cám ón Salamat Xie Xie Contact for further queries John Jones Regional Operations director Geocycle Asia John.jones@holcim.com
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