Membrane Contactor Technology & Auxiliary Equipment for Gas Transfer ALL RIGHTS RESERVED
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
Company Information SEPARATIONS MEDIA High Performance Filtration HEALTHCARE - Hemodialysis - Plasmapheresis - Blood   oxy...
Global Network <ul><li>Membrana Manufacturing in North Carolina USA and Wuppertal Germany </li></ul><ul><li>Additional Sal...
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
SEM of Celgard ®  Microporous  Polypropylene Hollow Fiber Membrane 0.03 µm Average Pore 200-220 µm   300 µm   Fiber Types:...
300  µm   Celgard ®  Microporous  Hollow Fiber Array
0.75 x 1 MicroModule ®   Membrane Contactor Liquid Inlet Liquid Outlet  Vacuum <ul><li>Capacity: 15-100 ml/min </li></ul><...
0.5 x 1 MicroModule ®   Membrane Contactor <ul><li>Capacity: 5 to 30 ml/min </li></ul><ul><li>This device available with  ...
MiniModule ®  Membrane Contactor   <ul><li>Capacity: Three size variants to process up to 3000 ml/min </li></ul><ul><li>Th...
The 1 x 3 SuperPhobic ®   Membrane Contactor <ul><li>Capacity: 15-60 ml/min </li></ul><ul><li>All Polyolefin device that i...
The 2 x 6 Radial Flow  SuperPhobic ®  Membrane Contactor <ul><li>Capacity: 100-1000 ml/min </li></ul><ul><li>The end of th...
Extra-Flow Membrane Contactor   <ul><li>Various product sizes process capacities  of 0.5-400 gpm (0.1-90.8 m 3 /hr) </li><...
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
Principles of Gas Transfer <ul><li>Gasses in the atmosphere dissolve into water until equilibrium is reached </li></ul><ul...
<ul><li>Gas in contact with water will tend to dissolve into water </li></ul><ul><li>The total amount of gas that will dis...
Operating Modes <ul><li>By changing the partial pressure of the gas we can either remove gas from or dissolve gas into wat...
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
Available Membrane Contactor  Products Summary Applications: Gas Transfer  (O 2 ,CO 2 ,N 2 ,VOC removal, & O 2 ,CO 2 ,N 2 ...
SuperPhobic ®  Products 5  –  30 ml/min  15  –  60 ml/min MicroModule ®   0.5 x 1* SuperPhobic ®   1 x 3 Radial Flow 5  – ...
Auxiliary Products Available   Liquid Ring Vacuum Pumps   –   From 4 to 110 ACFM @ 50 torr* Oxygen Analyzers   –   Models ...
Small size — 10x the surface area of conventional degasifiers Modular like other water treatment components Total gas cont...
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
System Design Considerations Series  Configuration for Efficiency Liquid Outlet Liquid Inlet Liquid Inlet Parallel Configu...
Typical Combo Mode P&ID  for Extra-Flow Contactors PI FI VENT/ DRAIN VENT DRAIN SAMPLE PI FI CHECK VALVE PI Liqui-Cel ® FE...
O 2  Removal Performance   of Two Membrane Contactors in Series with X40 Fiber Oxygen Removal (%) <ul><li>Performance chan...
CO 2  Removal Performance  of Two Membrane Contactors in Series with X-50 Fiber <ul><ul><li>Temperature = 25º C,  pH = 4, ...
Operating Pressure and  Temperature of Celgard ®  PP Hollow Fiber 105 psi inlet pressure when using vacuum. If in sweep mo...
Extractable Information  High Purity Products <ul><li>TOC, ppb 1.34  35 Minutes </li></ul><ul><li>Resistivity, Megohm-cm 1...
10 x 28 Extractable Information 14 hours Particle, <1/mL     0.1 Time to Reach Background Parameter 2 hours Particle, <10...
<ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactor...
Applications <ul><li>Removal of Dissolved Oxygen in the Microelectronics Industry  </li></ul><ul><li>Removal of Carbon Dio...
Possible Degasification Points  in a Pure Water System O2 removal and N2 control for Megasonic Cleaning Efficiency Total G...
Possible Degasification  Locations in a Boiler System Liqui-Cel ®   Membrane Contactors <ul><li>Lowering the Dissolved Oxy...
Partial System Installation List SYSTEM (gpm) (M 3 /hr) SIZE Beverage Asia 110 25 1 x 3 Deox Saturated <10 ppb Beverage Eu...
Degasification System on a Primary Storage Tank at a Power Plant <ul><li>Membrane Contactor System Replaced Vacuum Tower  ...
14-inch TFT System in Taiwan Design Basis:  System Design: Outlet Achieved: 3960 gpm (900  m 3 /hr) Fifteen Trains with  <...
14-inch TFT System in Taiwan   Design Basis:  System Design: Outlet Achieved:   484 gpm  (110  m 3 /hr) Three Trains with ...
  Design Basis:   System Design:   Outlet Achieved:   7,462 gpm  ( 1,696 m3/hr)   Four Systems each with    <500 ppb Disso...
Central UPW Deoxygenation System   Design Basis:   System Design: Outlet Achieved:   1,600 gpm   ( 360 m3/hr)   Eight Trai...
Central UPW Deoxygenation System   Design Basis:   System Design:   Outlet Achieved:   600 gpm (136 m3/hr)   Three Trains ...
Oxygen Removal to < 5 ppb at IMEC-   Microelectronics Research in Belgium   Design Basis:   System Design:   Outlet Achiev...
6-inch Boiler Feedwater System in China   Design Basis:   System Design:   Outlet Achieved:   79 gpm (18 m3/hr)   Three Tr...
Boiler Degassing System in Beverage Plant Design Basis:   Outlet Achieved:  System Design: 308 gpm  (70  m 3 /hr)   <10 pp...
Oxygen Removal System  for Display Plant in Asia    Design Basis:   System Design:   Outlet Achieved:   141 gpm (32 m3/hr)...
Paulaner Brewery  Deoxygenation System   Design Basis:   System Design:   Outlet Achieved:   400 hl/h (18 m3/hr)   Four 10...
Boiler Degasification System Design Basis: 25 – 50 gpm (6 – 11  m 3 /hr ) 77 o F (25 o C) Inlet O 2   Saturated (8.5 ppm) ...
Benefits Summary <ul><li>Small, Compact </li></ul><ul><li>Modular like other Water System Components </li></ul><ul><li>Rel...
This product is to be used only by persons familiar with its use. It must be maintained within the stated limitations. All...
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  • In order to clearly understand how the technology works, it is important to review how gasses get into water in the first place. When a gas comes into contact with a liquid, the gas will tend to dissolve into the liquid. The amount of gas that will dissolve into the water is proportional to the pressure of the gas. This phenomena is governed by Henry’s law. Henry’s lay states that the partial pressure of a gas (p) is directly proportional to the amount of gas( x) that will dissolve into the water. Air at 1.0 atm (760 mm Hg) that comes into contact with water will tend to dissolve into the water. Under these conditions about 8.5 ppm of oxygen and 14.1 ppm nitrogen will dissolve into the water. By lowering the pressure or changing the concentration of gas in contact with the water we can create a driving force to move the dissolved gas from the liquid into the gas phase
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  • liqui cel product overview

    1. 1. Membrane Contactor Technology & Auxiliary Equipment for Gas Transfer ALL RIGHTS RESERVED
    2. 2. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    3. 3. Company Information SEPARATIONS MEDIA High Performance Filtration HEALTHCARE - Hemodialysis - Plasmapheresis - Blood oxygenation MEMBRANA FILTRATION <ul><li>- Degasification </li></ul><ul><li>Gasification </li></ul><ul><li>Debubbling </li></ul><ul><li>Liquid filtration </li></ul>ENERGY STORAGE Ion Exchange Membranes TRANSPORTATION & INDUSTRIAL Lead acid battery separators Polypore separator ELECTRONICS Rechargeable and Disposable lithium battery separators
    4. 4. Global Network <ul><li>Membrana Manufacturing in North Carolina USA and Wuppertal Germany </li></ul><ul><li>Additional Sales and Technical Service Offices covering the globe </li></ul>Charlotte, NC Wuppertal, Germany Tokyo, Japan Shanghai, China Italy Singapore Malaysia Korea Taiwan France Philippines Manufacturing facility Sales office Operating headquarters
    5. 5. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    6. 6. SEM of Celgard ® Microporous Polypropylene Hollow Fiber Membrane 0.03 µm Average Pore 200-220 µm 300 µm Fiber Types: All variants are nonselective but each has attributes that make it more suited for certain applications - X40: O 2 Removal - X50: CO 2 Removal - Polyolefin: Low Surface Tension Fluids Outer wall Membrane Wall Inside of Fiber Polyolefin, Magnification 2000X X40, X50
    7. 7. 300 µm Celgard ® Microporous Hollow Fiber Array
    8. 8. 0.75 x 1 MicroModule ® Membrane Contactor Liquid Inlet Liquid Outlet Vacuum <ul><li>Capacity: 15-100 ml/min </li></ul><ul><li>This device available with polypropylene membrane </li></ul><ul><li>Housing available in clear polycarbonate </li></ul>
    9. 9. 0.5 x 1 MicroModule ® Membrane Contactor <ul><li>Capacity: 5 to 30 ml/min </li></ul><ul><li>This device available with polypropylene and polyolefin membrane </li></ul><ul><li>Housing available in clear polycarbonate and black HDPE (high density polyethylene) </li></ul><ul><li>The module can also be rotated so that the liquid flows in through the bottom and out through the top </li></ul>Vacuum Liquid Inlet Liquid Outlet Vacuum/ Strip Gas
    10. 10. MiniModule ® Membrane Contactor <ul><li>Capacity: Three size variants to process up to 3000 ml/min </li></ul><ul><li>This device available with polypropylene membrane, polycarbonate housing </li></ul><ul><li>The Liquid flows on the inside (lumenside) of the hollow fibers in this design </li></ul>Vacuum Vacuum Liquid Stream Liquid Stream
    11. 11. The 1 x 3 SuperPhobic ® Membrane Contactor <ul><li>Capacity: 15-60 ml/min </li></ul><ul><li>All Polyolefin device that is resistant to many ink chemistries </li></ul><ul><li>Black polyethylene housing and polyethylene potting are favorable for UV inks </li></ul>Liquid In Liquid Out Vacuum
    12. 12. The 2 x 6 Radial Flow SuperPhobic ® Membrane Contactor <ul><li>Capacity: 100-1000 ml/min </li></ul><ul><li>The end of the contactor serves as a baffle and forces liquid flow outward over the hollow fibers to maximize surface area in a small device </li></ul><ul><li>Black polyethylene housing and polyethylene potting are favorable for UV inks </li></ul><ul><li>FDA Compliant </li></ul>Liquid Out Vacuum Liquid In
    13. 13. Extra-Flow Membrane Contactor <ul><li>Various product sizes process capacities of 0.5-400 gpm (0.1-90.8 m 3 /hr) </li></ul><ul><li>Patented Design with central baffle </li></ul><ul><li>Polypropylene, Polyethylene, PVDF and SS housing options (vary by product size) </li></ul><ul><li>FDA Compliant With Appropriate O-Rings </li></ul><ul><li>Some variants are also NSF Certified </li></ul>
    14. 14. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    15. 15. Principles of Gas Transfer <ul><li>Gasses in the atmosphere dissolve into water until equilibrium is reached </li></ul><ul><li>Equilibrium between the liquid and gas phase is offset when a vacuum and/or source of strip gas is applied </li></ul><ul><li>This creates a driving force to move gasses from the liquid phase into the gas phase </li></ul>Liquid/Gas contact area at the pore LIQUID Vacuum and/or Sweep Gas
    16. 16. <ul><li>Gas in contact with water will tend to dissolve into water </li></ul><ul><li>The total amount of gas that will dissolve into water is proportional to the gas pressure </li></ul><ul><li>Henry’s law (P=Hx) </li></ul><ul><ul><li>P = partial pressure of the gas in contact with the water </li></ul></ul><ul><ul><li>H = Henry’s proportionality constant of the gas </li></ul></ul><ul><ul><li>x = concentration of dissolved gas in water </li></ul></ul>Dissolved Gasses/Henry’s Law Dissolved oxygen in water = 8.5 ppm Dissolved nitrogen in water = 14.1 ppm Dissolved oxygen in water = 8.5 ppm Dissolved nitrogen in water = 14.1 ppm Air at 760 mm Hg Air at 760 mm Hg
    17. 17. Operating Modes <ul><li>By changing the partial pressure of the gas we can either remove gas from or dissolve gas into water. </li></ul><ul><ul><li>Lower the partial pressure, the gas will be removed from the water </li></ul></ul><ul><ul><li>Increase the partial pressure, the gas will dissolve into the water </li></ul></ul>To Vacuum Water Outlet Water Inlet Strip Gas Water Outlet Water Inlet Strip Gas Water Outlet Water Inlet To Vacuum Pump Sweep Gas Mode Vacuum Mode Combo Mode Vent
    18. 18. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    19. 19. Available Membrane Contactor Products Summary Applications: Gas Transfer (O 2 ,CO 2 ,N 2 ,VOC removal, & O 2 ,CO 2 ,N 2 , H 2 absorption) 5 – 30 ml/min 15 – 100 ml/min MicroModule ® 0.5 x 1, MicroModule ® 0.75 x 1 Up to 2000 ml/min Up to 3000 ml/min MiniModule ® 1.7 x 5.5 MiniModule ® 1.7 x 8.75 Up to 500 ml/min MiniModule ® 1 x 5.5 Flow Range (one device) Product Applications: Debubbling * X50 in our high-purity 10-inch contactor is currently rated to 210 gpm in one device 5 – 30 gpm (1.1 – 6.8 m 3 / hr) Liqui-Cel ® Extra-Flow 4 x 28 44 – 250 gpm* (10 – 57 m 3 / hr) 44 – 210 gpm (10 – 48 m 3 / hr) 70 – 400 gpm (16-90.8 m 3 / hr) Liqui-Cel ® Extra-Flow 10 x 28 Also in INDUSTRIAL version Liqui-Cel ® Extra-Flow 14 x 28 5 – 50 gpm (1.1 – 11.4 m 3 / hr) Liqui-Cel ® Extra-flow 6 x 28 3 – 15 gpm (0.7 – 3.4 m 3 / hr) Liqui-Cel ® Extra-Flow 4 x 13 0.5 – 3 gpm (0.1 – 0.7 m 3 / hr) Liqui-Cel ® Extra-Flow 2.5 x 8 Flow Range (one device) Product
    20. 20. SuperPhobic ® Products 5 – 30 ml/min 15 – 60 ml/min MicroModule ® 0.5 x 1* SuperPhobic ® 1 x 3 Radial Flow 5 – 30 gpm (1.1 – 6.8 m 3 / hr) SuperPhobic ® Extra-Flow 4 x 28* 3 – 15 gpm (0.7 – 3.4 m 3 / hr) SuperPhobic ® Extra-Flow 4 x 13* 0.03 – 0.26 gpm (100 ml/min– 1 liter/min) 0.25 – 3 gpm (0.06 – 0.7 m 3 / hr) SuperPhobic ® Radial Flow 2 x 6* SuperPhobic ® Extra-Flow 2.5 x 8* Flow Range (one device) Product * FDA compliant products 2 x 6 Radial Flow 2.5 x 8 Extra-Flow 4 x 13 and 4 x 28 Extra-Flow 0.5 x 1 MicroModule ® 1 x 3 Radial Flow
    21. 21. Auxiliary Products Available Liquid Ring Vacuum Pumps – From 4 to 110 ACFM @ 50 torr* Oxygen Analyzers – Models available with measurement ranges from 0.1 ppb to 20 ppm – Ideally suited for oxygen measurement in many high purity and industrial applications *larger sizes available
    22. 22. Small size — 10x the surface area of conventional degasifiers Modular like other water treatment components Total gas control Cleanliness High inlet pressures Performance can be accurately modeled Does not require chemicals to operate <ul><li>Compact skids can fit inside of existing buildings </li></ul><ul><li>Lower installation costs </li></ul><ul><li>Can be easily expanded </li></ul><ul><li>Allows for redundancy with multiple contactors </li></ul><ul><li>O 2 , CO 2 , and N 2 control with one device </li></ul><ul><li>Quick to rinse </li></ul><ul><li>Can eliminate or reduce the number of transfer pumps required </li></ul><ul><li>Quick sizing estimates </li></ul><ul><li>Guaranteed outlet of <1 ppb for O 2 , </li></ul><ul><li><1 ppm for CO 2 </li></ul><ul><li>Environmentally friendly and safe for employees </li></ul>FEATURES BENEFITS Why Membrana Membrane Contactors?
    23. 23. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    24. 24. System Design Considerations Series Configuration for Efficiency Liquid Outlet Liquid Inlet Liquid Inlet Parallel Configuration for Flow Liquid Outlet
    25. 25. Typical Combo Mode P&ID for Extra-Flow Contactors PI FI VENT/ DRAIN VENT DRAIN SAMPLE PI FI CHECK VALVE PI Liqui-Cel ® FEED WATER PRODUCT WATER N 2 FEED VAC EXHAUST
    26. 26. O 2 Removal Performance of Two Membrane Contactors in Series with X40 Fiber Oxygen Removal (%) <ul><li>Performance changes with flow rate </li></ul><ul><li>See the back of our product data sheets for performance information on other contactor sizes </li></ul>10 x 28 4 x 28 Water Flow Rate (m 3 /hr) Water Flow Rate (gal/min) 11.4 22.7 34.1 45.4 56.8 One Contactor Two Contactors Conditions: operating in combo at 20 º C . Scfm N 2 per module: 4-inch 0.05, 10-inch 0.20. Vacuum 50 torr for both. 50 100 150 200 250 5 10 15 20 25 30 1.1 2.3 3.4 4.5 5.7 6.8 40 50 60 70 80 90 100 40 50 60 70 80 90 100 Two Contactors One Contactor
    27. 27. CO 2 Removal Performance of Two Membrane Contactors in Series with X-50 Fiber <ul><ul><li>Temperature = 25º C, pH = 4, CO 2 = 50 ppm Inlet </li></ul></ul><ul><ul><li>6-inch was measured in combo mode with 0.6 G/L per Contactor air and 150 torr vacuum </li></ul></ul><ul><ul><li>10-inch was measured in sweep only mode with 25 scfm </li></ul></ul><ul><ul><li>(40.25 m 3 /hr) air per contactor </li></ul></ul>Water Flow Rate (gal/min) Water Flow Rate (m 3 /hr) CO 2 Removal % 70 75 80 85 90 95 100 0 10 20 30 40 50 0 2.3 4.5 6.8 9.1 11.4 Two Contactors 0 20 40 60 80 100 44 88 132 176 220 One Contactor Two Contactors 10 20 30 40 50 6 x 28 Extra-Flow 10 x 28 One Contactor
    28. 28. Operating Pressure and Temperature of Celgard ® PP Hollow Fiber 105 psi inlet pressure when using vacuum. If in sweep mode, add 15 psi. Different temperatures and pressures might apply to contactors using these fibers. Max. Operating Pressure (Kg/cm 2 ) 9.8 8.4 7.0 5.6 4.2 2.8 1.4 0 Operating Temperature ( o C) 20 30 40 50 60 70 Max. Operating Pressure (psig) X40/X50 Fiber 140 120 100 80 60 40 20 0 Higher Limit for X40 10-inch Only XIND Fiber
    29. 29. Extractable Information High Purity Products <ul><li>TOC, ppb 1.34 35 Minutes </li></ul><ul><li>Resistivity, Megohm-cm 18.2 11.5 Hours </li></ul><ul><li>Particle, #/mL  0.1 0.79 1.35 Hours </li></ul><ul><li>There was no indication of Metallic or Ion Extraction in Samples Analyzed by IC, ICP-MS, and GFASS. </li></ul>4  28 Extra-Flow, PP Membrane, PP Housing, Kalrez O-Rings, 5.0 gpm Flow Rate Note: this device is normally operated at higher flow rates than the 5 gpm used in this test. In reality, the rinse time is much faster to get to background. Parameter Median Time to Reach Background Back ground
    30. 30. 10 x 28 Extractable Information 14 hours Particle, <1/mL  0.1 Time to Reach Background Parameter 2 hours Particle, <10/mL  0.1 50 Hours Resistivity, time to reach 0.2 m Ω -cm below background 50 Hours TOC, (within 2ppb of background) Note: The water flow rate for extractables testing was 5 gpm due to limitations in the testing facility. The rinse up values would be much better at higher, or more typical, flow rates for this contactor. The test was ended at 100 hours.
    31. 31. <ul><li>Company Overview </li></ul><ul><li>A Look Inside of our Membrane Contactors </li></ul><ul><li>How do the Contactors Work </li></ul><ul><li>Product Summary </li></ul><ul><li>System Design & Performance </li></ul><ul><li>Applications </li></ul>
    32. 32. Applications <ul><li>Removal of Dissolved Oxygen in the Microelectronics Industry </li></ul><ul><li>Removal of Carbon Dioxide to Extend the Life of Ion Exchange Beds and Improve Performance of EDI (Electrodeionization) Technology </li></ul><ul><li>Removal of Bulk Oxygen and Nitrogen in the Make-Up System </li></ul><ul><li>Removal of Oxygen in the Polishing Loop to <1ppb </li></ul><ul><li>Total Gas Control to Enhance Megasonic Cleaning Technologies </li></ul><ul><li>Removal of Dissolved Nitrogen from Blanketed Storage Tanks </li></ul><ul><li>Accurate Total Control of Dissolved Gasses at Point of Use </li></ul><ul><li>Removal of VOC’s from Liquids </li></ul><ul><li>Humidification of Gasses </li></ul><ul><li>Degassing Inks, Developers, Photo Resists and Other Emulsions in Imaging and Photographic Markets </li></ul><ul><li>Debubbling coating solutions used in paper manufacturing </li></ul><ul><li>Carbonation, Decarbonation and Nitrogenation in the Beverage Industry </li></ul>
    33. 33. Possible Degasification Points in a Pure Water System O2 removal and N2 control for Megasonic Cleaning Efficiency Total Gas Control and Final Polishing of O2. O2 Removal. Hybrid or Stand Alone system Pretreatment RO RO Tank EDI DI Tank Polishing Beds UV Final Filter UV Vacuum Tower POU Reclaim CO2 Removal to improve EDI performance O2 and CO2 Removal to Recycle Back into Loop Liqui-Cel ® Liqui-Cel ® Liqui-Cel ® Liqui-Cel ® Liqui-Cel ®
    34. 34. Possible Degasification Locations in a Boiler System Liqui-Cel ® Membrane Contactors <ul><li>Lowering the Dissolved Oxygen </li></ul><ul><ul><li>Saves Chemical Costs </li></ul></ul><ul><ul><li>Reduces Blow Down Costs </li></ul></ul><ul><ul><li>Reduces Energy Costs </li></ul></ul>
    35. 35. Partial System Installation List SYSTEM (gpm) (M 3 /hr) SIZE Beverage Asia 110 25 1 x 3 Deox Saturated <10 ppb Beverage Europe 180 41 1 Carbonation Beverage N. America 150 34 1 x 2 Deox Saturated 1 ppb Boiler Asia 132 30 1 Deox Saturated N/A Brewery Europe 165 38 1 x 2 Decarb/N 2 Chemical Europe 88 20 1 Ammonia Removal 20 ppm Industrial Asia 2500 568 3 Industrial N. America 40 9 3 x 3 Deox Saturated Industrial S. America 135 30 Decarb 32 ppm CO 2 Manufacturing N. America 200 45 3 x 3 Decarb 10 ppm <1.0 ppm Microelectronics Asia 946 215 8 x 4 O 2 removal Saturated <2.5 ppb Microelectronics Asia 1012 230 7 x 3 Deox Saturated <10 ppb Microelectronics Asia 880 200 6 x 5 Deox Saturated <1.0 ppb Microelectronics Asia 550 125 5 x 5 Deox Saturated <1.0 ppb Microelectronics N. America 1800 409 12 x 2 Decarb/Deox Saturated <100 ppb Pharmaceutical Asia 29 7 5 Decarb 37 ppm 2 ppm Pharmaceutical Asia 40 9 1 Decarb 20 ppm <1.0 ppm Pharmaceutical Asia 13 3 2 Decarb 12.5 ppm <2 ppm Power Asia 44 10 1 x 1 Deox <1.0 ppb Power N. America 300 68 Deox/Decarb Saturated 10 ppb TFT LCD Asia 1050 239 7 x 3 Deox TFT LCD Asia 836 190 4 x 3 Deox 10 ppb TFT LCD Asia 3690 900 15 x 12 Deox INLET OUTLET FLOW RATE MARKET REGION APPLICATION Saturated <30 ppb TFT LCD Asia 7462 1696 4 sys.x8x1 Deox Saturated <500 ppb Boiler N. America 150 1 x 2 Decarb 90% removal Boiler Asia 308 70 1 x 4 Deox 30 ppb 10 ppb 34
    36. 36. Degasification System on a Primary Storage Tank at a Power Plant <ul><li>Membrane Contactor System Replaced Vacuum Tower </li></ul><ul><li>Flow Rate 100 gpm (22.7m 3 /hr) </li></ul><ul><li>Height: </li></ul><ul><ul><li>Liqui-Cel System: 6 ft. </li></ul></ul><ul><ul><li>Vacuum Tower: 30 ft. </li></ul></ul><ul><li>Notice how compact the Liqui-Cel replacement system is. This allows a Liqui-Cel system to be placed virtually anywhere in a plant </li></ul>Liqui-Cel Membrane Contactor System Vacuum Tower
    37. 37. 14-inch TFT System in Taiwan Design Basis: System Design: Outlet Achieved: 3960 gpm (900 m 3 /hr) Fifteen Trains with <30 ppb Dissolved O 2 77 o F (25 o C) two 14 x 28 Contactors Inlet O 2 saturated in series
    38. 38. 14-inch TFT System in Taiwan Design Basis: System Design: Outlet Achieved: 484 gpm (110 m 3 /hr) Three Trains with <30 ppb Dissolved O 2 72 o F (22 o C) two 14 x 28 Contactors Inlet O 2 8.7 ppm in series
    39. 39. Design Basis: System Design: Outlet Achieved: 7,462 gpm ( 1,696 m3/hr) Four Systems each with <500 ppb Dissolved O 2 72 o F (22 o C) Eight Trains having one Inlet O 2 8.7 ppm 14 x 28 Contactor in series 14-inch TFT System in Taiwan
    40. 40. Central UPW Deoxygenation System Design Basis: System Design: Outlet Achieved: 1,600 gpm ( 360 m3/hr) Eight Trains of three <1 ppb Dissolved O 2 75 o F (24 o C) 10 x28 Contactors Inlet O 2 saturated 8.9 ppb in series
    41. 41. Central UPW Deoxygenation System Design Basis: System Design: Outlet Achieved: 600 gpm (136 m3/hr) Three Trains of Three <2 ppb Dissolved O 2 70 o F (21 o C) 10x28 Contactors Inlet O 2 2.0 ppm in series
    42. 42. Oxygen Removal to < 5 ppb at IMEC- Microelectronics Research in Belgium Design Basis: System Design: Outlet Achieved: 79 gpm (18 m3/hr) One Train of Three 3 ppb Dissolved O 2 67 o F (19.5 o C) 10 x 28 Contactors Inlet O 2 5.14 ppm in series in make-up
    43. 43. 6-inch Boiler Feedwater System in China Design Basis: System Design: Outlet Achieved: 79 gpm (18 m3/hr) Three Trains of Two 0.5 ppm Dissolved O 2 60 o F (15.5 o C) 6 x 28 Contactors Inlet O 2 9 ppm in series
    44. 44. Boiler Degassing System in Beverage Plant Design Basis: Outlet Achieved: System Design: 308 gpm (70 m 3 /hr) <10 ppb Dissolved O 2 Four 10 x 28 Contactors in Series Inlet O 2 30 ppb Steam Pressure Boiler: 16.6 Kg/cm2 (236 psi)
    45. 45. Oxygen Removal System for Display Plant in Asia Design Basis: System Design: Outlet Achieved: 141 gpm (32 m3/hr) Three 10 X 28 <10 ppb Dissolved O 2 77 o F (25 o C) Contactors in series Inlet O 2 9 ppm Combo Mode (N2 plus vacuum)
    46. 46. Paulaner Brewery Deoxygenation System Design Basis: System Design: Outlet Achieved: 400 hl/h (18 m3/hr) Four 10 x 28 <20 ppb Dissolved O 2 57.2 o F (14 o C) Contactors in series CO2 Sweep with Vacuum
    47. 47. Boiler Degasification System Design Basis: 25 – 50 gpm (6 – 11 m 3 /hr ) 77 o F (25 o C) Inlet O 2 Saturated (8.5 ppm) System Design: One or Two Parallel Trains of Two 4 x 28 Contactors in Series 28 in. Hg Vacuum (50 mm Hg Vacuum) Outlet Achieved: < 500 ppb Dissolved O 2
    48. 48. Benefits Summary <ul><li>Small, Compact </li></ul><ul><li>Modular like other Water System Components </li></ul><ul><li>Reliable and Predictable </li></ul><ul><li>Responsive to Changes in Flow Rates </li></ul><ul><li>Total Gas Control in One Step </li></ul><ul><li>Proven in the Field with >15 Years of Installations </li></ul><ul><li>Warranty to < 1 ppb for O 2 and < 1 ppm for CO 2 </li></ul><ul><li>Reduces Chemical requirements in water system making operation safer for employees and our environment </li></ul>
    49. 49. This product is to be used only by persons familiar with its use. It must be maintained within the stated limitations. All sales are subject to Seller’s terms and conditions. Purchaser assumes all responsibility for the suitability and fitness for use as well as for the protection of the environment and for health and safety involving this product. Seller reserves the right to modify this document without prior notice. Check with your representative to verify the latest update. To the best of our knowledge the information contained herein is accurate. However, neither Seller nor any of its affiliates assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of the suitability of any material and whether there is any infringement of patents, trademarks, or copyrights is the sole responsibility of the user. Users of any substance should satisfy themselves by independent investigation that the material can be used safely. We may have described certain hazards, but we cannot guarantee that these are the only hazards that exist. Liqui-Cel, Celgard, SuperPhobic, MiniModule and MicroModule are registered trademarks of Membrana-Charlotte, A division of Celgard, LLC and nothing herein shall be construed as a recommendation or license to use any information that conflicts with any patent, trademark or copyright of Seller or others.  2010 Membrana – Charlotte. A Division of Celgard, LLC. ALL RIGHTS RESERVED (P58_rev 4 9/10) Membrana GmbH 28 Oehder Strasse 28 D-42289, Wuppertal Germany   Phone: +49 202 6099 - 658 Phone: +49 6126 2260 - 41 Fax: +49 202 6099 - 750 Membrana - Charlotte A Division of Celgard, LLC. 13800 South Lakes Drive Charlotte, North Carolina 28273 USA Phone: 704 587-8888 Fax: 704 587 8585 Japan Office Shinjuku Mitsui Building, 27F 1-1, Nishishinjuku 2-chome Shinjuku-ku, Tokyo 163-0427 Japan Phone: 81 3 5324 3361 Fax: 81 3 5324 3369 www.liqui-cel.com

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