KARJER Mining Fleet Management System

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KARJER Mining Fleet Management System

  1. 1. VG KARIER Mining Fleet Management System
  2. 2. VIST Group MISSION <ul><li>Our System Increases </li></ul><ul><ul><li>Operations efficiency and safety </li></ul></ul><ul><ul><li>Control of equipment usage </li></ul></ul><ul><ul><li>Labor productivity </li></ul></ul><ul><ul><li>Sustainability </li></ul></ul><ul><ul><li>Safety </li></ul></ul><ul><ul><li>Our System Decreases </li></ul></ul><ul><ul><li>Operation costs </li></ul></ul><ul><ul><li>Negative staff influence </li></ul></ul><ul><ul><li>Maintenance costs </li></ul></ul>Developing and deploying Hi-Tech in key sectors of industry
  3. 3. SOLUTIONS BY INDUSTRIES AND BRANCHES <ul><li>Mining </li></ul><ul><li>Agriculture </li></ul><ul><li>Manufacturing </li></ul><ul><li>Transport </li></ul><ul><li>Construction </li></ul>
  4. 4. VIST Group STRUCTURE <ul><li>VIST Group: </li></ul><ul><li>Headquarter - Moscow </li></ul><ul><li>Branch Offices </li></ul><ul><li>- Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk </li></ul><ul><li>Subsidiary companies </li></ul><ul><ul><li>VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine ) </li></ul></ul><ul><ul><li>VIST Sensor, Minsk (Belarus) </li></ul></ul><ul><ul><li>BV International, Danvers, Mass., (USA) </li></ul></ul>Kemerovo Mezhdurechensk Kryvyi Rih (Ukraine) Minsk (Belarus) Moscow Apatiti Zheleznogorsk Stary Oskol Magnitogorsk Danvers (USA)
  5. 5. BENEFITS FROM CHOOSING VIST Group <ul><li>SUPERIOR PRODUCT and SYSTEMS SUPPORT </li></ul><ul><li>QUALITY GUARANTEED </li></ul><ul><li>FLEXIBLE PRODUCTS & SUPPORTED SOLUTIONS </li></ul><ul><li>CONTINUOUS DEVELOPMENT </li></ul><ul><li>PROFESSIONALISM & CO-OPERATION </li></ul><ul><li>SUCCESS STORIES </li></ul><ul><li>QUALITY ENGINEERS and MANAGEMENT TEAM </li></ul><ul><li>H UGE EXPERIENCE </li></ul>
  6. 6. VIST Group PARTNERS <ul><ul><li>Belorussian Auto works “BELAZ” </li></ul></ul><ul><ul><li>GPFK </li></ul></ul><ul><ul><li>Oracle </li></ul></ul><ul><ul><li>Cisco Systems </li></ul></ul><ul><ul><li>Motorola </li></ul></ul><ul><ul><li>Aplicom Oy </li></ul></ul><ul><ul><li>Tamtron Oy </li></ul></ul><ul><ul><li>Vulcan </li></ul></ul><ul><ul><li>OMZ - Group </li></ul></ul><ul><ul><li>NAVIS </li></ul></ul><ul><ul><li>ROHDE&SCHWARZ </li></ul></ul><ul><ul><li>HP </li></ul></ul><ul><ul><li>IBM </li></ul></ul><ul><ul><li>Association GLONASS / GNSS Forum </li></ul></ul><ul><ul><li>Saint Petersburg State Mining University </li></ul></ul>
  7. 7. <ul><li>Magnitogorsk Iron and Steel Works </li></ul><ul><li>LUTEK </li></ul><ul><li>Siberian Coal Energy Company (SUEK) </li></ul><ul><li>SDS </li></ul><ul><li>SDS - AGRO </li></ul><ul><li>EVRAZ </li></ul><ul><li>METALLOINVEST </li></ul><ul><li>OJSC &quot;ArcelorMittal Kryviy Rih“ </li></ul><ul><li>Joint Venture &quot;ERDENET“ </li></ul><ul><li>Mechel </li></ul><ul><li>RUSAL </li></ul><ul><li>POLIMETALL </li></ul><ul><li>Eurochem </li></ul><ul><li>ENRC </li></ul><ul><li>SSGPO </li></ul><ul><li>FEREXPO Plc (Poltavski GOK) </li></ul><ul><li>BELAZ </li></ul><ul><li>Metinvest </li></ul><ul><li>POLYS </li></ul><ul><li>NLMK </li></ul><ul><li>OMZ – Group </li></ul><ul><li>UGMK </li></ul><ul><li>EN+ </li></ul><ul><li>SMR </li></ul>SOME VIST Group CLIENTS
  8. 8. FACTS & FIGURES <ul><li>20 years in the field of information systems development and complex solutions realization for mining and metallurgical industries, power-engineering, science and telecommunications </li></ul><ul><li>Our clients are the major industrial and mining holdings in Russia and CIS </li></ul><ul><li>Partnership with producers of mining equipment </li></ul><ul><li>~100 employees – mainly in Product Services , Software Development, Deployment and Technical Support </li></ul><ul><li>Wide network of branch officies and subsidiary companies - (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog ( Ukraine ) , Apatiti, Stariy Oskol, Danvers (USA)) </li></ul><ul><li>Mine Fleet Management System VG Karier was Awarded by the Russian Goverment in field of Scince and Technics </li></ul><ul><li>The very fast ROI in our solutions -> high competitiveness </li></ul>
  9. 9. VG KARIER Mine Fleet Management System
  10. 10. KARIER Benefits Increased Mining Fleet Productivity Reduced operational costs and fuel consumption Increased Mining Machine Durability and Life Cycle Increased Safety of Mining Works Improved Mineral Quality Control
  11. 11. KARIER Features Increased Mining Fleet Productivity
  12. 12. KARIER Features Increased Mining Equipment Durability and Life Cycle
  13. 13. KARIER Features Improved Mineral Quality Control
  14. 14. KARIER Features Reduced operational costs and fuel consumption
  15. 15. KARIER System Architecture Mining Equipment Sensors, Health monitoring systems Wireless Communications System Server GLONASS GPS Control Center ERP, MES, EAM, Geological etc.
  16. 16. KARIER Wireless Communication Systems Enterprise Area Public Roads Railways COMBINING
  17. 17. KARIER On-Board Equipment Industrial Rugged PC with LCD Touch Screen Wireless Communication Unit Sensors, Diagnostic and Control Systems Navigation System
  18. 18. BENEFITS and FEATURES KARIER On-Board Equipment VIST Group Load, Fuel & Tire Pressure Monitoring System <ul><li>Load measuring </li></ul><ul><li>Fuel level and consumption measuring </li></ul><ul><li>Trip counting </li></ul><ul><li>Tire pressure control </li></ul><ul><li>Intuitive driver graphical interfaces </li></ul><ul><li>Three level payload light signaling to excavator operator </li></ul><ul><li>Data storage </li></ul><ul><li>Hydraulic cylinders charging assistance </li></ul><ul><li>Sustainability </li></ul><ul><ul><li>More than 3000 systems IN USE </li></ul></ul><ul><ul><li>Trucks manufacturer BELAZ approval </li></ul></ul><ul><ul><li>Industrial Rugged Design </li></ul></ul>
  19. 19. KARIER On-Board Equipment VIST Group Truck Integral Diagnostic System <ul><li>Integral Multifunctional LCD Display </li></ul><ul><li>Truck Systems Health Control (engine, electric drives, hydraulic system, cooling system etc.) </li></ul><ul><li>Distributed Data Collection from Analog/Digital Sensors </li></ul><ul><li>Driver Video Assistance System </li></ul><ul><li>Load, Fuel & Tire Pressure Control System </li></ul>BENEFITS and FEATURES
  20. 20. KARIER On-Board Equipment VIST Group Diagnostic and Control System VG SKAREX for EKG Excavator <ul><li>Integral Multifunctional LCD Display </li></ul><ul><li>Electrical Parameters Monitoring (currents, voltages, consumption etc.) </li></ul><ul><li>Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.) </li></ul><ul><li>Digging Cycle Counting </li></ul><ul><li>Operation and Idle Time Counting </li></ul><ul><li>Excavator Systems Health Monitoring (engine, electric drives, hydraulic system, liquid system etc.) </li></ul><ul><li>Analog/Digital Sensors Readings </li></ul><ul><li>Operator Video Assistance System </li></ul>BENEFITS and FEATURES
  21. 21. KARIER Software Architecture ERP, MES, EAM, Geological etc. On-board PC Software Oracle DataBase Enterprise KARIER Server Applications Server Web-Server Headquarter KARIER Server Control Center Fat Client + WEB- Interface ALL USERS WEB-Interface
  22. 22. KARIER Holding Structure REMOTE OFFICE System Users Control Center System Server and System Users ROUTER MANAGEMENT OFFICE System Users ENTERPRISE HEADQUARTERS System Users GLONASS GPS Satellite Communications REMOTE ENTERPRISE
  23. 23. KARIER Mine Fleet Management Mapping <ul><li>Different Map Types Support (vector, bitmap) </li></ul><ul><li>Automatic Map Updating from Geological System </li></ul><ul><li>Configurable Graphics </li></ul><ul><li>Objects, Routes, Zones Creating and Editing </li></ul><ul><li>Playback option </li></ul>Control Center Map Web-interface map
  24. 24. KARIER Mine Fleet Management Shift Order Creation
  25. 25. KARIER Mine Fleet Management Drivers Schedule Creation
  26. 26. KARIER Truck Management Truck Schedule Creation
  27. 27. KARIER Truck Management Truck Operation Diagram
  28. 28. KARIER Truck Management Truck Plan Performance Real-Time Report
  29. 29. KARIER Truck Management Excavators Plan Performance Real-Time Report
  30. 30. KARIER Truck Management Truck Trips Report
  31. 31. KARIER Truck Management Truck Idle Time and Speed Report
  32. 32. KARIER Mine Fleet Management Remote Operation and Technical Condition Control
  33. 33. KARIER Mine Fleet Management Technical Condition and Breakage Report
  34. 34. KARIER Mine Fleet Management Fleet Technical Condition and Repair Planning
  35. 35. KARIER Mine Fleet Management Dozer Shift Ordering and Operation Control
  36. 36. KARIER Mine Fleet Management Automatic Road Quality Monitoring Roads Surface Defects Marks Roads Slopes Monitoring
  37. 37. KARIER Mine Fleet Management Auxiliary Transport Ordering and Operation Management Waybill – Print Form Real-time Management
  38. 38. KARIER Full Cycle Fuel Monitoring BENEFITS and FEATURES
  39. 39. KARIER Full Cycle Fuel Monitoring Fuel Monitoring Fuel Depot Refueler Vehicles Level Output/ Consumption Temperature Density Volume Monitoring
  40. 40. KARIER Full Cycle Fuel Monitoring FUEL Monitoring Fuel Report – Print Form Fuel Consumption Analysis
  41. 41. KARIER Railway Management Linear Railroad Structure
  42. 42. KARIER Railway Management Train Combination
  43. 43. KARIER Railway Management Train Work Diagram User SW Form Print Form
  44. 44. KARIER Railway Management – Station Control System BENEFITS and FEATURES Station Dispatch Office
  45. 45. KARIER Railway Management Central Railway Dispatch Office
  46. 46. KARIER Improved Mineral Quality Control BENEFITS and FEATURES <ul><li>Actual shift planning using mineral quality needs </li></ul><ul><li>Visual confirmation of material type and </li></ul><ul><li>quality while loading trucks - eliminates the </li></ul><ul><li>need for staking and ribbon boundaries. </li></ul><ul><li>• Calculation of load grade on the trucks – </li></ul><ul><li>provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads. </li></ul><ul><li>• Automatic record of shovel progress into the wall face </li></ul><ul><li>• Real-time dispatching and blending - based </li></ul><ul><li>on high precision data. </li></ul><ul><li>• Elevation control feature - allows operator to </li></ul><ul><li>build smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times. </li></ul>
  47. 47. KARIER Improved Mineral Quality Control WORK SCHEME High Precision GNSS and Sensors Shift planning (contours work off order) Real time position, shift order and geological model visualization to operator Excavator Minerals Quality Control and Accounting Automatic control of shovel progress into the wall face
  48. 48. KARIER Improved Mineral Quality Control BURDEN PREPARATION Actual Warehouse State Minerals Quantity and Quality Diagrams
  49. 49. KARIER Improved Drill Management – VG Drill BENEFITS and FEATURES <ul><li>Automated Drill Guidance using </li></ul><ul><li>High Precision Satellite Navigation </li></ul><ul><li>Digital Map Shift Order Showing to Operator </li></ul><ul><li>Operation Parameters Control and Visualization </li></ul><ul><li>(depth, penetration rate, production and utilization </li></ul><ul><li>statistics such as cumulative meterage, </li></ul><ul><li>number of holes drilled, time spent drilling, propelling between holes, and rod handling) </li></ul>
  50. 50. KARIER Improved Drill Management – VG Drill WORK SCHEME High Precision GNSS and Sensors Drill Real time position, digital map and guidance prompts visualization to operator Shift planning (holes order and parameters) Drill Operation Parameters Control Calculating the Parameters of Blasting Hole Charges
  51. 51. KARIER Truck Optimization Algorithm BENEFITS and FEATURES <ul><li>Improved truck deployment on the route / route group </li></ul><ul><li>Reduced truck and shovel waiting time </li></ul><ul><li>Increased productivity </li></ul><ul><li>Automatic Visual Truck Driver Changes Notification </li></ul>Real-time Truck Management Dynamic Optimization Static Optimization Statistics and forecasting Optimization Criteria
  52. 52. KARIER Truck Optimization Algorithm OPTIMIZATION CRITERIA
  53. 53. KARIER Truck Optimization Algorithm User Optimization SW Excavators Unloading points Optimization Groups Trucks
  54. 54. KARIER Economic Benefits <ul><li>ArcelorMittal Kryvyi Rih, Ukraine </li></ul><ul><li>KARIER System First Year Usage Allowed: </li></ul><ul><li>12 % Fleet Efficiency Increase </li></ul><ul><li>7 % Fuel Consumption Decrease </li></ul><ul><li>Increase Staff Responsibility and Discipline </li></ul><ul><li>Increase Sustainability and Truck Technical Rate of Availability </li></ul><ul><li>Eliminate Fuel Theft and Fleet Misuse </li></ul>
  55. 55. VIST Group 107078, Dokuchaev pereulok, 3/1, Moscow, Russia Tel.: + 7 (499) 975-2217, 975-3394, Fax: + 7 (499) 975-1846 http://eng.vistgroup.ru/ e-mail: [email_address]

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