Pulley & coupling by uncle bugs
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Pulley & coupling by uncle bugs

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This is another award winning innovation created by Mr. Bugs Tan. These are light weight pulley and coupling that uses the extruded aluminium technology. ...

This is another award winning innovation created by Mr. Bugs Tan. These are light weight pulley and coupling that uses the extruded aluminium technology.

The advantage that this technology has brought about is that the final product is light. It is lighter than conventional cast iron pulley / coupling by 66%.

Other advantage found in this system is that the pulley and coupling does not have any pin- holes that are commonly found in the cast iron series. Thus, it is true balance and prevents wear and tear on your rubber belts.

We received substantial research funding from the Ministry of Science, Technology and Innovation. Together with the faculty of Engineering at Universit Malaya, we carried out various research activities and perfect this product. It passed all industrial tests and performed to our expectation.

These products are now ready for commercialization and we seek suitable partners from this industry for a joint venture with us. Please contact the inventor at bugstan@gmail.com

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Pulley & coupling by uncle bugs Pulley & coupling by uncle bugs Presentation Transcript

  • F UJIYAMA ® Alum Pulley & Coupling
  • Pulley Application Generator Mini Concrete Mixer Water Pump Chemical Sprayer Cultivator Palm Oil Screw Press Air Compressor
  • and many more ... Polisher Ring Blower Chili Grinder Sugar Cane Machine Lifting Hoist Road Cutter Pressure Cleaner
  • Flow Chart – Manufacturing of Cast Iron Pulley Prepare Sand Bed Make sand mould from pulley pattern Make runner for each sand pulley Smelt Iron Oar in Furnace Pour molten into runner of sand pulley Casting take place 24 hours cooling off Break sand pulley Pick up pulley casting Machine pulley Apply putty into pin holes Painting on pulley Pulley ready for sales 4 days preparation 4 days to smelt 6 tons (good for 5000 pulleys) (1 day) (7 days) (2 days) (3 days) Typical production flow chart and time consumed to produce 5,000 pulleys ( 18 days ) (1 day)
  • Flow Chart – Manufacturing of FUJIYAMA Alum Pulley & Coupling Efficient ! Pulley ready for sales Receive extrusion from extruder Cut extrusion into desired length Assembly of pulley Drill holes and make threads Machine V-grooves Typical production flow chart and time consumed to produce 5,000 pulleys ( 6 1/2 days ) Hardening Treatment (1/2 day) (1 day) (2 days) (3 days)
  • FUJIYAMA Alum Pulley At this present moment Benchmarking Analysis of FUJIYAMA Aluminium Pulley vs Current Pulley Available in Market Feature Cast Iron Pulley FUJIYAMA Aluminium Pulley Steel Pulley 1. Weight Heavy. 3 times heavier, high shipping cost Lightweight. Less fuel consumption, Low mome ntum of inertia Heavier than cast iron. 2. Material strength Brittle – gravity formation, easy to break, low yield strength Ductile – composition of alloy, Higher yield strength Higher yield strength than aluminium 3. Hardness Higher hardness Surface tr eatment to achieve good hardness Excellent hardness 4. Balancing Difficult to balance – existence of pin holes due to porosity Statically & dynamically balanced – CNC machined Well balanced, CNC machined 4. Corrosion Rusty. Needs to be painted Non - rus t. naturally Rusty. Needs to be painted or chrome 5. Finish Looking , Surface roughness Rough and dull Smooth surface and valuable Fairly smooth 6. Environment friendly Difficult to recycle High value and easy for recycling Low value for recyclin g 7. Manufacturing capability Offer big ranges of models – up to 50” diameter Limited size – - Able to do many ranges Benchmarking Analysis F UJIYAMA ® Alum Pulley & Coupling Cast Iron Pulley Steel Pulley
  • Satisfied Customers
  • Awards won for Alum Pulley & Coupling
  • F UJIYAMA ® Alum Pulley & Coupling Winner of Silver Medal Geneva Invention Award, Year 2001
  • Certificate of Award
  • Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd Aug 2000 Multi-Locking Pulley PI 20003535 2. 8th Nov 2001 Extruded Pulley PI 20015141 3. 8th Nov 2001 Extruded Coupling PI 20015140 4. 8th Feb 2002 Extruded Pillow Block Housing PI 20020451 5. 27th Jan 2003 Pulley And Method Of Forming A Pulley PI 20030270 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same PI 20030736 F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - MALAYSIA
  • Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd Aug 2000 Multi-Locking Pulley PCT/SG01/00149 2. 8th Nov 2001 Extruded Pulley PCT/SG02/00263 3. 8th Nov 2001 Extruded Coupling - 4. 8th Feb 2002 Extruded Pillow Block Housing - 5. 27th Jan 2003 Pulley And Method Of Forming A Pulley - 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same - F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - INTERNATIONAL
  • Licensing Opportunity
    • Inventor : Mr. Bugs Tan
    • Email : [email_address]
    • Mobile : 6013- 388 7800