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F UJIYAMA ® Alum Pulley & Coupling
Pulley Application Generator Mini Concrete Mixer Water Pump Chemical Sprayer Cultivator Palm Oil Screw Press Air Compressor
and many more ... Polisher Ring Blower Chili Grinder Sugar Cane Machine Lifting Hoist Road Cutter Pressure Cleaner
Flow Chart – Manufacturing of Cast Iron Pulley Prepare Sand Bed Make sand mould from pulley pattern Make runner for each sand pulley Smelt Iron Oar  in Furnace Pour molten into runner of sand pulley Casting take place 24 hours cooling off Break sand pulley Pick up pulley casting Machine pulley Apply putty into pin holes Painting on pulley Pulley ready  for sales 4 days preparation 4 days to smelt 6 tons (good for 5000 pulleys) (1 day) (7 days) (2 days) (3 days) Typical production flow chart and  time consumed  to produce  5,000 pulleys ( 18 days ) (1 day)
Flow Chart – Manufacturing of FUJIYAMA  Alum Pulley & Coupling Efficient ! Pulley ready for sales Receive extrusion from extruder Cut extrusion into desired length Assembly of pulley Drill holes and make threads Machine V-grooves Typical production flow chart and  time consumed  to produce  5,000 pulleys ( 6 1/2 days ) Hardening Treatment (1/2 day) (1 day) (2 days) (3 days)
FUJIYAMA Alum Pulley At this present moment Benchmarking Analysis of FUJIYAMA Aluminium Pulley vs Current Pulley Available in Market Feature Cast Iron Pulley FUJIYAMA Aluminium  Pulley Steel Pulley 1. Weight Heavy. 3 times heavier, high  shipping cost Lightweight. Less fuel consumption,  Low mome ntum of inertia Heavier than cast iron.  2. Material strength Brittle  – gravity formation, easy  to break, low yield strength Ductile  – composition of alloy, Higher  yield strength Higher yield strength than  aluminium 3. Hardness Higher hardness Surface tr eatment to achieve good  hardness Excellent hardness 4. Balancing Difficult to balance  – existence  of pin holes due to porosity Statically & dynamically balanced  – CNC machined Well balanced, CNC machined 4. Corrosion Rusty. Needs to be painted Non - rus t. naturally Rusty. Needs to be painted or  chrome 5. Finish Looking , Surface  roughness  Rough and dull Smooth surface and valuable Fairly smooth 6. Environment friendly Difficult to recycle High value and easy for recycling Low value for recyclin g 7. Manufacturing capability Offer big ranges of models  – up  to 50” diameter Limited size  – - Able to do many ranges Benchmarking Analysis F UJIYAMA ® Alum Pulley & Coupling Cast Iron Pulley Steel Pulley
Satisfied Customers
Awards won for Alum Pulley & Coupling
F UJIYAMA ® Alum Pulley & Coupling Winner of Silver Medal Geneva Invention Award, Year 2001
Certificate of Award
Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd  Aug 2000 Multi-Locking Pulley PI 20003535  2. 8th Nov 2001  Extruded Pulley  PI 20015141  3. 8th Nov 2001  Extruded Coupling  PI 20015140  4. 8th Feb 2002  Extruded Pillow Block Housing PI 20020451 5. 27th Jan 2003 Pulley And Method Of Forming A Pulley PI 20030270 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same PI 20030736  F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - MALAYSIA
Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd  Aug 2000 Multi-Locking Pulley PCT/SG01/00149 2. 8th Nov 2001  Extruded Pulley  PCT/SG02/00263  3. 8th Nov 2001  Extruded Coupling  - 4. 8th Feb 2002  Extruded Pillow Block Housing - 5. 27th Jan 2003  Pulley And Method Of Forming A Pulley - 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same - F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - INTERNATIONAL
Licensing Opportunity ,[object Object],[object Object],[object Object]

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Pulley & coupling by uncle bugs

  • 1. F UJIYAMA ® Alum Pulley & Coupling
  • 2. Pulley Application Generator Mini Concrete Mixer Water Pump Chemical Sprayer Cultivator Palm Oil Screw Press Air Compressor
  • 3. and many more ... Polisher Ring Blower Chili Grinder Sugar Cane Machine Lifting Hoist Road Cutter Pressure Cleaner
  • 4. Flow Chart – Manufacturing of Cast Iron Pulley Prepare Sand Bed Make sand mould from pulley pattern Make runner for each sand pulley Smelt Iron Oar in Furnace Pour molten into runner of sand pulley Casting take place 24 hours cooling off Break sand pulley Pick up pulley casting Machine pulley Apply putty into pin holes Painting on pulley Pulley ready for sales 4 days preparation 4 days to smelt 6 tons (good for 5000 pulleys) (1 day) (7 days) (2 days) (3 days) Typical production flow chart and time consumed to produce 5,000 pulleys ( 18 days ) (1 day)
  • 5. Flow Chart – Manufacturing of FUJIYAMA Alum Pulley & Coupling Efficient ! Pulley ready for sales Receive extrusion from extruder Cut extrusion into desired length Assembly of pulley Drill holes and make threads Machine V-grooves Typical production flow chart and time consumed to produce 5,000 pulleys ( 6 1/2 days ) Hardening Treatment (1/2 day) (1 day) (2 days) (3 days)
  • 6. FUJIYAMA Alum Pulley At this present moment Benchmarking Analysis of FUJIYAMA Aluminium Pulley vs Current Pulley Available in Market Feature Cast Iron Pulley FUJIYAMA Aluminium Pulley Steel Pulley 1. Weight Heavy. 3 times heavier, high shipping cost Lightweight. Less fuel consumption, Low mome ntum of inertia Heavier than cast iron. 2. Material strength Brittle – gravity formation, easy to break, low yield strength Ductile – composition of alloy, Higher yield strength Higher yield strength than aluminium 3. Hardness Higher hardness Surface tr eatment to achieve good hardness Excellent hardness 4. Balancing Difficult to balance – existence of pin holes due to porosity Statically & dynamically balanced – CNC machined Well balanced, CNC machined 4. Corrosion Rusty. Needs to be painted Non - rus t. naturally Rusty. Needs to be painted or chrome 5. Finish Looking , Surface roughness Rough and dull Smooth surface and valuable Fairly smooth 6. Environment friendly Difficult to recycle High value and easy for recycling Low value for recyclin g 7. Manufacturing capability Offer big ranges of models – up to 50” diameter Limited size – - Able to do many ranges Benchmarking Analysis F UJIYAMA ® Alum Pulley & Coupling Cast Iron Pulley Steel Pulley
  • 8. Awards won for Alum Pulley & Coupling
  • 9. F UJIYAMA ® Alum Pulley & Coupling Winner of Silver Medal Geneva Invention Award, Year 2001
  • 11. Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd Aug 2000 Multi-Locking Pulley PI 20003535 2. 8th Nov 2001 Extruded Pulley PI 20015141 3. 8th Nov 2001 Extruded Coupling PI 20015140 4. 8th Feb 2002 Extruded Pillow Block Housing PI 20020451 5. 27th Jan 2003 Pulley And Method Of Forming A Pulley PI 20030270 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same PI 20030736 F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - MALAYSIA
  • 12. Item Date Filed Title Of Invention Patent Pending No. 1. 3 rd Aug 2000 Multi-Locking Pulley PCT/SG01/00149 2. 8th Nov 2001 Extruded Pulley PCT/SG02/00263 3. 8th Nov 2001 Extruded Coupling - 4. 8th Feb 2002 Extruded Pillow Block Housing - 5. 27th Jan 2003 Pulley And Method Of Forming A Pulley - 6. 27th Feb 2003 Extruded Coupling And Method Of Producing The Same - F UJIYAMA ® Alum Pulley & Coupling Intellectual Property - INTERNATIONAL
  • 13.