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Agenda
1.   Overall project progress
2.   Groundwater (GW) Treatment & Disposal
     Alternatives
3.   Surface Water Treatment Plant Assessment
4.   Updated treatment costs & schedule
5.   Questions



                                                2
Well Field Piping
 Completed design: June 28, 2011
 Bids Received: August 12, 2011
 Contractor: Price Construction, LTD
 NTP: October 4, 2011
 Current Status: Construction is 95% complete




                                                 3
Transmission Main

 Completed design: August 12, 2011
 Bids Received: September 23, 2012
 Contractor: Oscar Renda Contracting
 Delay in approval and release of funds by TWDB
 NTP: January 23, 2012
 Current status: Construction activities are
  underway

                                                   4
Booster Pump Station & Well Field

 Completed design: February 29, 2012
 Design approved by TCEQ & TWDB: April 2012
 Bids Received: May 1, 2012
 Contractor: Archer Western Construction LLC
 Status: COSA Approval
 NTP: June 11, 2012 pending final approval and
  release of funds by TWDB

                                                  5
Groundwater Treatment

 Ion Exchange (IX) pilot testing 100% complete
 Reverse Osmosis (RO) pilot testing 95%
  complete
 Surface Water Treatment Plant Assessment
  completed for incorporation of new facilities
 Final design will commence upon selection of
  treatment/disposal alternative

                                                  6
Groundwater Treatment Background
   Single-use Ion Exchange (IX)
      • Previous pilot testing for groundwater indicated that
        single use ion exchange is a viable technology for
        removing radium
      • Pilot tests showed that O&M costs were higher than
        what was suggested by the manufacturers
      • Results suggested evaluating other treatment
        technologies like RO
   Reverse Osmosis
      • Pilot Plant investigations started in January 2012
                                                                7
Treatment Alternative 1: Single-Use
Ion Exchange (IX)

           Pretreatment      Ion Exchange (IX)


                     Phosphate
                                                 Finished Water
                                                 (99% Recovery)



   Well   Granular               Spent                 Disposal to
           Media                 Resin                 Licensed Facility
           Filter

                                                                       8
Treatment Alternative 2: Reverse
 Osmosis (RO)
       Pretreatment          3-Stage RO          Post Treatment

             Acid   Antiscalant

                                                                            Finished Water
                                                                            (90% Recovery)
                                                          CO2
                      Cartridge                                             Excellent
                       Filters                                              Water Quality
Well
       Granular                    Brine to
        Media                                     Air            Calcite
                                  Treatment/
        Filter                                 Stripper         Contactor
                                   Disposal

                                                                                        9
Preliminary RO Results Summary

 Excellent membrane performance
 All three (3) RO membranes tested produced
  good results which allows good competition
 All membranes tested maintained radium
  below 1 pCi/L in the treated water




                                               10
Comparison of Radium at the Point
  of Entry Using RO and Single-Use IX
                                   IX Effluent
                                   RO Effluent
Combined       TCEQ Limit
   Ra      5
 (pCi/L)


           0
                            Time


                                                 11
GW Treatment/Disposal Alternatives
1. Single-Use Ion Exchange (IX) with spent media
   to an approved landfill
2. Reverse Osmosis (RO) with Brine to:
     a. Deep well injection
     b. Land application (mixing with WWTP Effluent)
     c. Single-Use Ion Exchange (IX)




                                                       12
2a. Brine Disposal/ Deep Well Injection
   Inject RO brine into deep underground aquifer
   Location of injection wells needs to be identified
   Test well needs to be constructed and piloted at anticipated
    full scale capacity prior to approval (approx 18 months)
2b. Brine Disposal / Land Application


    Brine is pumped to storage pond at wastewater
     treatment plant (WWTP)
    Brine blended with WWTP effluent
    Mixture is land applied
2c. Brine Disposal/ IX Brine Treatment

    Single-use IX used to treat RO brine
    Treated concentrate sent to sewer
    Resin disposed of at a low-level radioactive waste site
Incorporation of Hickory GW into
Existing SWTP
   Investigated incorporation of Groundwater Treatment
    Facilities to expedite design once a treatment alternative
    is selected
   Evaluated existing plant conditions with respect to
    regulations, reliability, performance & hydraulics
   Conducted a blending study to investigate compatibility of
    the Surface Water & Ground Water



                                                                 16
Estimated Construction Costs Comparison for
  a Treatment Capacity of 6 mgd
                                       2a. RO / Deep     2b. RO / Land
                          1. IX                                               2c. RO/IX
                                         Well Inj.        Application
Alternative
Capital Cost
(millions)
                         $23.4             $61.0             $65.0             $39.8

Annual O&M
(millions)
                         $3.3               $2.4              $1.8              $2.2

NPV O&M Costs
(millions)
                         $92.3             $68.5             $51.1             $62.2

Total NPV Cost
(millions)             $115.7            $129.5            $116.1            $102.0

Note: Costs in millions and are for 2012 dollars, assuming a discount rate of 3% and a project life o
30 years starting in 2014, with a capacity of 6 mgd and no expansions.
Anticipated Schedule
                                         RO/ Deep    RO / Land
                                 IX                                RO / IX
                                           Well      Application
Anticipated Start                               June 2012
Deep Well Full Scale Pilot
Design & Operation (Approval
needed by TCEQ, TWDB)
                                 ---        18           ---         ---


Design (Expedited)               8          11              11       9

TCEQ / TWDB Review               2          2               2        2

Bid/Award/NTP                    2          2               2        2

Construction                   12 – 15    15 - 18      15 - 18     15 - 18
                               24 - 28   48 - 51       30 - 33     28 - 31
Total time
                               months    months        months      months

                                                                             18
Treatment Alternative Evaluation Summary
                                                  Reverse
                                 Ion Exchange   Osmosis with
                                      (IX)       Brine (IX)
                                                 Treatment

Capital costs                         ✓
Annual O&M                                          ✓
Net present value                     ✓             ✓
Schedule                              ✓             ✓
Treated water quality                               ✓
Water recovery                        ✓

Price fluctuations/competition                      ✓
EXTRA SLIDES
Capital Cost to Add 3 MGD Capacity in 2014

                                                              Reverse Osmosis with
                                      Ion Exchange
                                                                   IX of Brine

Additional Wells, piping,
civil, electrical etc
                                         $14.5                        $14.5

Booster Pump Station
Upgrade
                                          $0.4                         $0.4


Treatment                                 $6.0                        $11.1

Total Cost                               $20.9                       $26.0
Note: Estimates are given in millions for 2012 dollars.
Additional engineering & management is estimated at 12% and is included in the estimate
Recommended SWTP Improvements
 Chemical storage and feed facilities for joint use
  between GW and SW facilities
 New clearwell as the existing clearwell is reaching
  its service life
 Facilities to recycle filter backwash washwater to
  the head of the surface WTP will conserve an
  average of 0.3 MGD (100 MG/year)
 Raw water blending and flow split structure to
  handle the different source waters
                                                        23
Costs for Major Recommended SWTP
                    Improvement
                                              Estimated Costs
         Alternative

         Clearwell                                $3.9

         Backwash handling
         facilities
                                                  $3.4

         Flow blending split
         structure
                                                  $2.9

         New control/lab building                 $2.4

Note: Estimates are given in millions for 2012 dollars. Additional engineering &
management is estimated at 15% and is included in the estimate

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City Council May 15, 2012 Hickory Update

  • 1.
  • 2. Agenda 1. Overall project progress 2. Groundwater (GW) Treatment & Disposal Alternatives 3. Surface Water Treatment Plant Assessment 4. Updated treatment costs & schedule 5. Questions 2
  • 3. Well Field Piping  Completed design: June 28, 2011  Bids Received: August 12, 2011  Contractor: Price Construction, LTD  NTP: October 4, 2011  Current Status: Construction is 95% complete 3
  • 4. Transmission Main  Completed design: August 12, 2011  Bids Received: September 23, 2012  Contractor: Oscar Renda Contracting  Delay in approval and release of funds by TWDB  NTP: January 23, 2012  Current status: Construction activities are underway 4
  • 5. Booster Pump Station & Well Field  Completed design: February 29, 2012  Design approved by TCEQ & TWDB: April 2012  Bids Received: May 1, 2012  Contractor: Archer Western Construction LLC  Status: COSA Approval  NTP: June 11, 2012 pending final approval and release of funds by TWDB 5
  • 6. Groundwater Treatment  Ion Exchange (IX) pilot testing 100% complete  Reverse Osmosis (RO) pilot testing 95% complete  Surface Water Treatment Plant Assessment completed for incorporation of new facilities  Final design will commence upon selection of treatment/disposal alternative 6
  • 7. Groundwater Treatment Background  Single-use Ion Exchange (IX) • Previous pilot testing for groundwater indicated that single use ion exchange is a viable technology for removing radium • Pilot tests showed that O&M costs were higher than what was suggested by the manufacturers • Results suggested evaluating other treatment technologies like RO  Reverse Osmosis • Pilot Plant investigations started in January 2012 7
  • 8. Treatment Alternative 1: Single-Use Ion Exchange (IX) Pretreatment Ion Exchange (IX) Phosphate Finished Water (99% Recovery) Well Granular Spent Disposal to Media Resin Licensed Facility Filter 8
  • 9. Treatment Alternative 2: Reverse Osmosis (RO) Pretreatment 3-Stage RO Post Treatment Acid Antiscalant Finished Water (90% Recovery) CO2 Cartridge Excellent Filters Water Quality Well Granular Brine to Media Air Calcite Treatment/ Filter Stripper Contactor Disposal 9
  • 10. Preliminary RO Results Summary  Excellent membrane performance  All three (3) RO membranes tested produced good results which allows good competition  All membranes tested maintained radium below 1 pCi/L in the treated water 10
  • 11. Comparison of Radium at the Point of Entry Using RO and Single-Use IX IX Effluent RO Effluent Combined TCEQ Limit Ra 5 (pCi/L) 0 Time 11
  • 12. GW Treatment/Disposal Alternatives 1. Single-Use Ion Exchange (IX) with spent media to an approved landfill 2. Reverse Osmosis (RO) with Brine to: a. Deep well injection b. Land application (mixing with WWTP Effluent) c. Single-Use Ion Exchange (IX) 12
  • 13. 2a. Brine Disposal/ Deep Well Injection  Inject RO brine into deep underground aquifer  Location of injection wells needs to be identified  Test well needs to be constructed and piloted at anticipated full scale capacity prior to approval (approx 18 months)
  • 14. 2b. Brine Disposal / Land Application  Brine is pumped to storage pond at wastewater treatment plant (WWTP)  Brine blended with WWTP effluent  Mixture is land applied
  • 15. 2c. Brine Disposal/ IX Brine Treatment  Single-use IX used to treat RO brine  Treated concentrate sent to sewer  Resin disposed of at a low-level radioactive waste site
  • 16. Incorporation of Hickory GW into Existing SWTP  Investigated incorporation of Groundwater Treatment Facilities to expedite design once a treatment alternative is selected  Evaluated existing plant conditions with respect to regulations, reliability, performance & hydraulics  Conducted a blending study to investigate compatibility of the Surface Water & Ground Water 16
  • 17. Estimated Construction Costs Comparison for a Treatment Capacity of 6 mgd 2a. RO / Deep 2b. RO / Land 1. IX 2c. RO/IX Well Inj. Application Alternative Capital Cost (millions) $23.4 $61.0 $65.0 $39.8 Annual O&M (millions) $3.3 $2.4 $1.8 $2.2 NPV O&M Costs (millions) $92.3 $68.5 $51.1 $62.2 Total NPV Cost (millions) $115.7 $129.5 $116.1 $102.0 Note: Costs in millions and are for 2012 dollars, assuming a discount rate of 3% and a project life o 30 years starting in 2014, with a capacity of 6 mgd and no expansions.
  • 18. Anticipated Schedule RO/ Deep RO / Land IX RO / IX Well Application Anticipated Start June 2012 Deep Well Full Scale Pilot Design & Operation (Approval needed by TCEQ, TWDB) --- 18 --- --- Design (Expedited) 8 11 11 9 TCEQ / TWDB Review 2 2 2 2 Bid/Award/NTP 2 2 2 2 Construction 12 – 15 15 - 18 15 - 18 15 - 18 24 - 28 48 - 51 30 - 33 28 - 31 Total time months months months months 18
  • 19. Treatment Alternative Evaluation Summary Reverse Ion Exchange Osmosis with (IX) Brine (IX) Treatment Capital costs ✓ Annual O&M ✓ Net present value ✓ ✓ Schedule ✓ ✓ Treated water quality ✓ Water recovery ✓ Price fluctuations/competition ✓
  • 20.
  • 22. Capital Cost to Add 3 MGD Capacity in 2014 Reverse Osmosis with Ion Exchange IX of Brine Additional Wells, piping, civil, electrical etc $14.5 $14.5 Booster Pump Station Upgrade $0.4 $0.4 Treatment $6.0 $11.1 Total Cost $20.9 $26.0 Note: Estimates are given in millions for 2012 dollars. Additional engineering & management is estimated at 12% and is included in the estimate
  • 23. Recommended SWTP Improvements  Chemical storage and feed facilities for joint use between GW and SW facilities  New clearwell as the existing clearwell is reaching its service life  Facilities to recycle filter backwash washwater to the head of the surface WTP will conserve an average of 0.3 MGD (100 MG/year)  Raw water blending and flow split structure to handle the different source waters 23
  • 24. Costs for Major Recommended SWTP Improvement Estimated Costs Alternative Clearwell $3.9 Backwash handling facilities $3.4 Flow blending split structure $2.9 New control/lab building $2.4 Note: Estimates are given in millions for 2012 dollars. Additional engineering & management is estimated at 15% and is included in the estimate