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Pia Bosma MSc

SUPPLY CHAIN
MANAGEMENT
Content Lecture Collaboration


   Basics of Supply Chain Management


       The evolving Supply Chain


        Analysing Relationships Questions


       Inter-organizational Relationships


   Assignments
What Is the Supply Chain?

   Also referred to as the logistics network
   Suppliers, manufacturers, warehouses,
    distribution centers and retail outlets – “facilities”

and the                                 Suppliers               Manufacturers        Warehouses &
                                                                                  Distribution Centers
                                                                                                       Customers




   Raw materials
   Work-in-process (WIP) inventory
   Finished products

that flow between the facilities                      Transportatio        Transportation
                                                           n                   Costs
                                         Material Costs Costs                                   Transportation
                                                                  Manufacturing Costs               Costs
                                                                                        Inventory Costs
The Supply Chain – Another
View
    Plan
     Plan          Source
                    Source                       Make
                                                 Make                       Deliver
                                                                             Deliver            Buy
                                                                                                 Buy




 Suppliers                       Manufacturers                 Warehouses &               Customers
                                                            Distribution Centers




                 Transportation                 Transportation
Material Costs       Costs                          Costs                      Transportation
                              Manufacturing Costs              Inventory Costs     Costs
Illustration of the supply chain network, using Braun
Oral-B as an example
What Is Supply Chain
Management (SCM)?

Plan       Source   Make   Deliver   Buy




   A set of approaches used to efficiently integrate
       –     Suppliers
       –     Manufacturers
       –     Warehouses
       –     Distribution centers
   So that the product is produced and distributed
       –     In the right quantities
       –     To the right locations
       –     And at the right time
   System-wide costs are minimized and
   Service level requirements are satisfied
Why Is SCM Difficult?

Plan       Source   Make   Deliver   Buy




   Uncertainty is inherent to every supply chain
       –     Travel times
       –     Breakdowns of machines and vehicles
       –     Weather, natural catastrophe, war
       –     Local politics, labor conditions, border issues

   The complexity of the problem to globally
    optimize a supply chain is significant
       –     Minimize internal costs
       –     Minimize uncertainty
       –     Deal with remaining uncertainty
Today’s Marketplace Requires:
                                 Shared visibility for
                                  trading partners
   Personalized content and services for their
    customers
   Collaborative planning with design partners,
    distributors, and suppliers
   Real-time commitments for design, production,
    inventory, and transportation capacity
   Flexible logistics options to ensure timely
    fulfillment
   Order tracking & reporting across multiple
    vendors and carriers
Content Lecture Collaboration


   Basics of Supply Chain Management


       The evolving Supply Chain


        Analysing Relationships Questions


       Inter-organizational Relationships


   Assignments
Supply Chain Integration –
Push Strategies
   Classical manufacturing supply chain strategy
   Manufacturing forecasts are long-range
     –   Orders from retailers’ warehouses
   Longer response time to react to marketplace changes
     –   Unable to meet changing demand patterns
     –   Supply chain inventory becomes obsolete as demand for
         certain products disappears
   Inefficient use of production facilities (factories)
     –   How is demand determined? Peak? Average?
     –   How is transportation capacity determined?
   Examples: Auto industry, large appliances, others?
Supply Chain Integration –
Pull Strategies
   Production and distribution are demand-driven
     –   Coordinated with true customer demand
   None or little inventory held
     –   Only in response to specific orders
   Fast information flow mechanisms
     –   POS data
   Decreased lead times
   Decreased retailer inventory
   Decreased variability in the supply chain and especially at
    manufacturers
   Decreased manufacturer inventory
   More efficient use of resources
   More difficult to take advantage of scale opportunities
   Examples: Dell, Amazon
Supply Chain Integration – Push/Pull
       Strategies

               Hybrid of “push” and “pull” strategies to overcome
                disadvantages of each
               Early stages of product assembly are done in a “push”
                manner
               Final product assembly is done based on customer
                demand for specific product configurations
               Supply chain timeline determines “push-pull boundary”




                                            Push-
                                             Pull
                “Generic” Product          Boundary         “Customized” Product


                        Push Strategy                   Pull Strategy
 Raw                                                                                 End
Materials                                                                          Consumer
                                    Supply Chain Timeline
Choosing Between Push/Pull
        Strategies
 Pull    High                                                                             Where do the
                               Industries where:           Industries where:
                                                                                          following industries fit
                               • Customization is High     • Demand is uncertain          in this model:
                               • Demand is uncertain       • Scale economies are High
                               • Scale economies are Low   • Low economies of scale
                                                                                             Automobile?
         Demand Uncertainty




                                                                                             Aircraft?
                                     Computer                      Furniture
                                     equipment
                                                                                             Fashion?
                                                                                             Petroleum refining?
                                                                                             Pharmaceuticals?
                               Industries where:           Industries where:
                                                                                             Biotechnology?
                               • Uncertainty is low        • Standard processes are the      Medical Devices?
                               • Low economies of scale      norm
                               • Push-pull supply chain    • Demand is stable
                                                           • Scale economies are High

                                     Books, CD ’s                 Grocery,
                                                                 Beverages
Push     Low
                              Low                Economies of Scale               High


                              Pull                                                Push
Characteristics of Push, Pull and
Push/Pull Strategies


                       PUSH                 PULL

 Objective         Minimize Cost       Maximize Service
                                            Level


 Complexity             High                 Low




 Focus           Resource Allocation   Responsiveness




 Lead Time              Long                Short




 Processes          Supply Chain       Order Fulfillment
                      Planning
Supply Chain
        Collaboration – What Is
        It?

   Many different definitions depending on perspective
   The means by which companies within the supply chain
    work together towards mutual goals by sharing
    –    Ideas
    –    Information
    –    Processes
    –    Knowledge
    –    Information
    –    Risks
    –    Rewards
   Why collaborate?
    –    Accelerate entry into new markets
    –    Changes the relationship between cost/value/profit equation
Supply Chain Collaboration
      Cornerstone (= something very important that something
       else depends on) of effective SCM
      The focus of many of today’s SCM initiatives
                                                                          Retailers



      Suppliers   Synchronized      Manufacturer
                  Production
                  Scheduling                            Collaborative   Distributors/
                                                        Demand
                  Collaborative                                         Wholesalers
                                                        Planning
                  Product
                  Development




                          Collaborative Logistics Planning
                          •Transportation services
                          •Distribution center services



                                  Logistics Providers
                                                                                        16
Benefits of Supply Chain
Collaboration
       CUSTOMERS                               MATERIAL                          SERVICE
                                               SUPPLIERS                       SUPPLIERS

   Reduced inventory                     Reduced inventory              Lower freight costs
   Increased revenue                     Lower warehousing costs     Faster and more reliable
 Lower order management                Lower material acquisition    delivery
costs                                  costs                              Lower capital costs
   Higher Gross Margin                   Fewer stockout conditions      Reduced depreciation
   Better forecast accuracy                                              Lower fixed costs
 Better allocation of
promotional budgets


                                          Improved customer service
                                  More efficient use of human resources
Supply Chain Collaboration Spectrum

 Extensive Not Viable                                               Synchronized       Thegreen arrow
                                                                    Collaboration      describes increasing
                                                                                       complexity and
                                                                                       sophistication of:
                                                                                        –     Information systems
    Extent of Collaboration




                                                                                        –     Systems infrastructure
                                                                                        –     Decision support systems
                                                         Coordinated                    –     Planning mechanisms
                                                         Collaboration                  –     Information sharing
                                                                                        –     Process understanding
                                                                                       Higher  levels of
                                         Cooperative                                    collaboration imply the
                                         Collaboration                                  need for both trading
                                                                                        partners to have
                                                                                        equivalent (or close)
                                                                                        levels of supply chain
                                                                                        maturity
                                                                                       Synchronized
                               Transactional                                            collaboration demands
   Limited                     Collaboration                             Low Return     joint planning, R&D and
                                                                                        sharing of information
                              Many                                              Few     and processing models
                                           Number of Relationships                      –     Movement to real-time
                                                                                              customer demand
                                                                                              information throughout the
 Source: Cohen & Roussel                                                                      supply chain
                                                                                                                           18
Successful Supply Chain Collaboration
      Try to collaborate internally before you try external
       collaboration
      Help your partners to work with you
      Share the savings
      Start small (a limited number of selected partners) and
       stay focused on what you want to achieve in the
       collaboration
      Advance your IT capabilities only to the level that you
       expect your partners to manage
      Put a comprehensive metrics program in place that allows
       you to monitor your partners’ performance
      Make sure people are kept part of the equation
       –   Systems do not replace people
       –   Make sure your organization is populated with competent
           professionals who’ve done this before
Content Lecture Collaboration


   Basics of Supply Chain Management


      The evolving Supply Chain


        Analysing Relationships Questions


       Inter-organizational Relationships


   Assignments
1. Comparison of B2C and B2B
relationships
   B2C
    – Product driven
    – Maximize the value of transaction
    – Large target market
    – Single step buying process, shorter sales cycle
    – Brand identity created through repetition and
      imagery
    – Merchandising and point of purchase activities
    – Emotional buying decision based on status,
      desire or price
1. Comparison of B2C and B2B
relationships

   B2B
    – Relationship driven
    –   Maximize the value of the relationship
    –   Small, focused target group
    –   Multi-step buying process, longer sales cycle
    –   Brand identity created on personal relationship
    –   Educational and awareness building activities
    – Relational buying decision based on business
        value
Relations hips in the value
2.   Advantages and disadvantages of
creating relationships with consumers
for a manufacturer
   Advantages
    – Retain consumers is more profitable in general
    – Long-term relationships maintain a competitive
      advantage
   Disadvantages
    – Calculate the effects on a company’s profit costs
      (CRM program)
    – Miss new opportunities through focusing on
      current consumers
3. Motorola and Hewlett-
Packard
    Co-opetition  if both elements of
    cooperation and competition are
    visible, the relationship between the
    competitors is named co-opetition.
    – A firm with a strong position, but lacking
      resources held by the competitor must
      focus on a co-opetitive relationship.
    – Within the process, firms develop
      mechanisms that attempt to deal with
      competitiveness
Five types of relationship between a firm and its competitor
4. Properly incorporating
suppliers in their product
development process
    Suppliers can do much more than
    deliver reasonably priced items on
    request.
    Exploiting some of the potential of a
    supplier requires that operations of the
    two companies become more closely
    integrated in the various facets of the
    relationship.
5. A manufacturer how wants to
integrate end-consumers in the
product development process

    Formal way: conjoint analysis
    Informal way: sales representative
    comes home to the HQ with some
    inspiration for the new product
    development
6. How can ‘distance’ be reduced
in cross-cultural buyer-seller
negotiations
   Cultural dimensions that affect the
    distance:
    – Different understanding of the national
      and industry culture
    – Different understandings of the
      organisational culture
    – Different personal behaviour because of
      the different mental programming
6. How can ‘distance’ be reduced
in cross-cultural buyer-seller
negotiations
    It is possible to reduce the ‘psychic
    distance’ by an intercultural learning
    process. In this learning process, the
    company transfers knowledge about
    reduction of ‘psychic distances’ in
    different cultures
    – Psychic: Having a special mental ability,
      for example so that you are able to know
      what will happen in the future or know
      what people are thinking
7. Dell entered into a relationship
with IBM’s Global Service Division

    Dell has maybe evaluated is own
    competences and realised that service
    support is not its core competence. It
    is better in PC-manufacturing.
    Therefore, it has outsourced the
    service support to IBM, which sees
    this as one of its existing and future
    core competences. That is a
    relationship of value for both partners.
8. Describe the interactions
between buyer and seller in the
‘diamond’ model
    In the ‘diamond’ model, the
    boundaries between buying and
    selling firms become more
    transparent. Interactive, cross
    functional teams openly exchange
    ideas for improving efficiency and
    effectiveness. The goal is to create
    new value together.
Organisation of buyer–seller relationship
Content Lecture Collaboration


   Basics of Supply Chain Management


       Efficient consumer response


        Analysing Relationships Questions


       Inter-organizational Relationships


   Assignments
Summary Inter-
organizational relationships
   The network perspective on supply
    chains requires a holistic approach.
    (dealing with of treating with the whole
    of something)
   It recognizes the interdependence not
    only of immediate partners but also
    among the entire network of
    relationships
Summary Inter-
organizational relationships
   The movement of organizations
    toward network relationships places
    new challenges on management
    – to define the core and establish the
      boundaries of the firm
    – to create the most effective governance
      mechanism
    – to develop the most appropriate
      relationships with partners
Summary Inter-
organizational relationships
   Trust relationships are a necessary
    condition in supply chain
    management. Without it, partners
    won’t share information or commit to
    specific high-risk investments.
    – It is time consuming and is based on
      building positive experience
Summary Inter-
organizational relationships
   The essential characteristics of the
    supply chain is its inter-organizational
    relationships. The ability to develop
    and manage the supply chain
    becomes a core competency, along
    with product technology, knowledge,
    and market access these relationships
    govern future actions of the
    corporation.
Content Lecture Collaboration


    Basics of Supply Chain Management


      Efficient consumer response


        Analysing Relationships Questions


       Inter-organizational Relationships


   Assignments
Assignments: Innovation
and entrepreneurship
   Working assignments 1 and 2  Page 9
   Question: Are large firms better innovators
    than small firms  Page 10
   Questions: Skype: innovators and
    entrepreneurs  Page 13
   Article: Innovation Management in Supply
    Chains  Summary
Benetton’s Supply networks’

   Assignment
    – Combine several subjects in a
      professional report. The size of the report
      must not exceed 5 A4, excluding the
      cover, contents and appendixes.
   Then there will be at the end a talk of
    around 30 minutes about the report

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Supply chain management Collaboration

  • 1. Pia Bosma MSc SUPPLY CHAIN MANAGEMENT
  • 2. Content Lecture Collaboration Basics of Supply Chain Management The evolving Supply Chain Analysing Relationships Questions Inter-organizational Relationships Assignments
  • 3. What Is the Supply Chain?  Also referred to as the logistics network  Suppliers, manufacturers, warehouses, distribution centers and retail outlets – “facilities” and the Suppliers Manufacturers Warehouses & Distribution Centers Customers  Raw materials  Work-in-process (WIP) inventory  Finished products that flow between the facilities Transportatio Transportation n Costs Material Costs Costs Transportation Manufacturing Costs Costs Inventory Costs
  • 4. The Supply Chain – Another View Plan Plan Source Source Make Make Deliver Deliver Buy Buy Suppliers Manufacturers Warehouses & Customers Distribution Centers Transportation Transportation Material Costs Costs Costs Transportation Manufacturing Costs Inventory Costs Costs
  • 5. Illustration of the supply chain network, using Braun Oral-B as an example
  • 6. What Is Supply Chain Management (SCM)? Plan Source Make Deliver Buy  A set of approaches used to efficiently integrate – Suppliers – Manufacturers – Warehouses – Distribution centers  So that the product is produced and distributed – In the right quantities – To the right locations – And at the right time  System-wide costs are minimized and  Service level requirements are satisfied
  • 7. Why Is SCM Difficult? Plan Source Make Deliver Buy  Uncertainty is inherent to every supply chain – Travel times – Breakdowns of machines and vehicles – Weather, natural catastrophe, war – Local politics, labor conditions, border issues  The complexity of the problem to globally optimize a supply chain is significant – Minimize internal costs – Minimize uncertainty – Deal with remaining uncertainty
  • 8. Today’s Marketplace Requires: Shared visibility for trading partners  Personalized content and services for their customers  Collaborative planning with design partners, distributors, and suppliers  Real-time commitments for design, production, inventory, and transportation capacity  Flexible logistics options to ensure timely fulfillment  Order tracking & reporting across multiple vendors and carriers
  • 9. Content Lecture Collaboration Basics of Supply Chain Management The evolving Supply Chain Analysing Relationships Questions Inter-organizational Relationships Assignments
  • 10. Supply Chain Integration – Push Strategies  Classical manufacturing supply chain strategy  Manufacturing forecasts are long-range – Orders from retailers’ warehouses  Longer response time to react to marketplace changes – Unable to meet changing demand patterns – Supply chain inventory becomes obsolete as demand for certain products disappears  Inefficient use of production facilities (factories) – How is demand determined? Peak? Average? – How is transportation capacity determined?  Examples: Auto industry, large appliances, others?
  • 11. Supply Chain Integration – Pull Strategies  Production and distribution are demand-driven – Coordinated with true customer demand  None or little inventory held – Only in response to specific orders  Fast information flow mechanisms – POS data  Decreased lead times  Decreased retailer inventory  Decreased variability in the supply chain and especially at manufacturers  Decreased manufacturer inventory  More efficient use of resources  More difficult to take advantage of scale opportunities  Examples: Dell, Amazon
  • 12. Supply Chain Integration – Push/Pull Strategies  Hybrid of “push” and “pull” strategies to overcome disadvantages of each  Early stages of product assembly are done in a “push” manner  Final product assembly is done based on customer demand for specific product configurations  Supply chain timeline determines “push-pull boundary” Push- Pull “Generic” Product Boundary “Customized” Product Push Strategy Pull Strategy Raw End Materials Consumer Supply Chain Timeline
  • 13. Choosing Between Push/Pull Strategies Pull High Where do the Industries where: Industries where: following industries fit • Customization is High • Demand is uncertain in this model: • Demand is uncertain • Scale economies are High • Scale economies are Low • Low economies of scale  Automobile? Demand Uncertainty  Aircraft? Computer Furniture equipment  Fashion?  Petroleum refining?  Pharmaceuticals? Industries where: Industries where:  Biotechnology? • Uncertainty is low • Standard processes are the  Medical Devices? • Low economies of scale norm • Push-pull supply chain • Demand is stable • Scale economies are High Books, CD ’s Grocery, Beverages Push Low Low Economies of Scale High Pull Push
  • 14. Characteristics of Push, Pull and Push/Pull Strategies PUSH PULL Objective Minimize Cost Maximize Service Level Complexity High Low Focus Resource Allocation Responsiveness Lead Time Long Short Processes Supply Chain Order Fulfillment Planning
  • 15. Supply Chain Collaboration – What Is It?  Many different definitions depending on perspective  The means by which companies within the supply chain work together towards mutual goals by sharing – Ideas – Information – Processes – Knowledge – Information – Risks – Rewards  Why collaborate? – Accelerate entry into new markets – Changes the relationship between cost/value/profit equation
  • 16. Supply Chain Collaboration  Cornerstone (= something very important that something else depends on) of effective SCM  The focus of many of today’s SCM initiatives Retailers Suppliers Synchronized Manufacturer Production Scheduling Collaborative Distributors/ Demand Collaborative Wholesalers Planning Product Development Collaborative Logistics Planning •Transportation services •Distribution center services Logistics Providers 16
  • 17. Benefits of Supply Chain Collaboration CUSTOMERS MATERIAL SERVICE SUPPLIERS SUPPLIERS  Reduced inventory  Reduced inventory  Lower freight costs  Increased revenue  Lower warehousing costs Faster and more reliable  Lower order management  Lower material acquisition delivery costs costs  Lower capital costs  Higher Gross Margin  Fewer stockout conditions  Reduced depreciation  Better forecast accuracy  Lower fixed costs  Better allocation of promotional budgets  Improved customer service  More efficient use of human resources
  • 18. Supply Chain Collaboration Spectrum Extensive Not Viable Synchronized  Thegreen arrow Collaboration describes increasing complexity and sophistication of: – Information systems Extent of Collaboration – Systems infrastructure – Decision support systems Coordinated – Planning mechanisms Collaboration – Information sharing – Process understanding  Higher levels of Cooperative collaboration imply the Collaboration need for both trading partners to have equivalent (or close) levels of supply chain maturity  Synchronized Transactional collaboration demands Limited Collaboration Low Return joint planning, R&D and sharing of information Many Few and processing models Number of Relationships – Movement to real-time customer demand information throughout the Source: Cohen & Roussel supply chain 18
  • 19. Successful Supply Chain Collaboration  Try to collaborate internally before you try external collaboration  Help your partners to work with you  Share the savings  Start small (a limited number of selected partners) and stay focused on what you want to achieve in the collaboration  Advance your IT capabilities only to the level that you expect your partners to manage  Put a comprehensive metrics program in place that allows you to monitor your partners’ performance  Make sure people are kept part of the equation – Systems do not replace people – Make sure your organization is populated with competent professionals who’ve done this before
  • 20. Content Lecture Collaboration Basics of Supply Chain Management The evolving Supply Chain Analysing Relationships Questions Inter-organizational Relationships Assignments
  • 21. 1. Comparison of B2C and B2B relationships  B2C – Product driven – Maximize the value of transaction – Large target market – Single step buying process, shorter sales cycle – Brand identity created through repetition and imagery – Merchandising and point of purchase activities – Emotional buying decision based on status, desire or price
  • 22. 1. Comparison of B2C and B2B relationships  B2B – Relationship driven – Maximize the value of the relationship – Small, focused target group – Multi-step buying process, longer sales cycle – Brand identity created on personal relationship – Educational and awareness building activities – Relational buying decision based on business value
  • 23. Relations hips in the value
  • 24. 2. Advantages and disadvantages of creating relationships with consumers for a manufacturer  Advantages – Retain consumers is more profitable in general – Long-term relationships maintain a competitive advantage  Disadvantages – Calculate the effects on a company’s profit costs (CRM program) – Miss new opportunities through focusing on current consumers
  • 25. 3. Motorola and Hewlett- Packard  Co-opetition  if both elements of cooperation and competition are visible, the relationship between the competitors is named co-opetition. – A firm with a strong position, but lacking resources held by the competitor must focus on a co-opetitive relationship. – Within the process, firms develop mechanisms that attempt to deal with competitiveness
  • 26. Five types of relationship between a firm and its competitor
  • 27. 4. Properly incorporating suppliers in their product development process  Suppliers can do much more than deliver reasonably priced items on request.  Exploiting some of the potential of a supplier requires that operations of the two companies become more closely integrated in the various facets of the relationship.
  • 28. 5. A manufacturer how wants to integrate end-consumers in the product development process  Formal way: conjoint analysis  Informal way: sales representative comes home to the HQ with some inspiration for the new product development
  • 29. 6. How can ‘distance’ be reduced in cross-cultural buyer-seller negotiations  Cultural dimensions that affect the distance: – Different understanding of the national and industry culture – Different understandings of the organisational culture – Different personal behaviour because of the different mental programming
  • 30. 6. How can ‘distance’ be reduced in cross-cultural buyer-seller negotiations  It is possible to reduce the ‘psychic distance’ by an intercultural learning process. In this learning process, the company transfers knowledge about reduction of ‘psychic distances’ in different cultures – Psychic: Having a special mental ability, for example so that you are able to know what will happen in the future or know what people are thinking
  • 31. 7. Dell entered into a relationship with IBM’s Global Service Division  Dell has maybe evaluated is own competences and realised that service support is not its core competence. It is better in PC-manufacturing. Therefore, it has outsourced the service support to IBM, which sees this as one of its existing and future core competences. That is a relationship of value for both partners.
  • 32. 8. Describe the interactions between buyer and seller in the ‘diamond’ model  In the ‘diamond’ model, the boundaries between buying and selling firms become more transparent. Interactive, cross functional teams openly exchange ideas for improving efficiency and effectiveness. The goal is to create new value together.
  • 34. Content Lecture Collaboration Basics of Supply Chain Management Efficient consumer response Analysing Relationships Questions Inter-organizational Relationships Assignments
  • 35. Summary Inter- organizational relationships  The network perspective on supply chains requires a holistic approach. (dealing with of treating with the whole of something)  It recognizes the interdependence not only of immediate partners but also among the entire network of relationships
  • 36. Summary Inter- organizational relationships  The movement of organizations toward network relationships places new challenges on management – to define the core and establish the boundaries of the firm – to create the most effective governance mechanism – to develop the most appropriate relationships with partners
  • 37. Summary Inter- organizational relationships  Trust relationships are a necessary condition in supply chain management. Without it, partners won’t share information or commit to specific high-risk investments. – It is time consuming and is based on building positive experience
  • 38. Summary Inter- organizational relationships  The essential characteristics of the supply chain is its inter-organizational relationships. The ability to develop and manage the supply chain becomes a core competency, along with product technology, knowledge, and market access these relationships govern future actions of the corporation.
  • 39. Content Lecture Collaboration Basics of Supply Chain Management Efficient consumer response Analysing Relationships Questions Inter-organizational Relationships Assignments
  • 40. Assignments: Innovation and entrepreneurship  Working assignments 1 and 2  Page 9  Question: Are large firms better innovators than small firms  Page 10  Questions: Skype: innovators and entrepreneurs  Page 13  Article: Innovation Management in Supply Chains  Summary
  • 41. Benetton’s Supply networks’  Assignment – Combine several subjects in a professional report. The size of the report must not exceed 5 A4, excluding the cover, contents and appendixes.  Then there will be at the end a talk of around 30 minutes about the report