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Gages Gages Document Transcript

  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe INDICATORS AND GAUGES COMPONENT LOCATION Fig. 1: Identifying Indicators And Gauges Components Location Courtesy of HYUNDAI MOTOR CO. TROUBLESHOOTING TROUBLESHOOTING CHART Microsoft Saturday, September 26, 2009 1:25:41 PM 1:25:47 Page 1 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Symptom Possible cause Cluster fuse (10A) blown Speedometer does not operate Speedometer faulty Vehicle speed sensor faulty Wiring or ground faulty Cluster fuse (10A) blown Tachometer does not operate Tachometer faulty Wiring or ground faulty Cluster fuse (10A) blown Fuel gauge does not operate Fuel gauge faulty Fuel sender faulty Wiring or ground faulty Cluster fuse (10A) blown Low fuel warning lamp does not light up Warning lamp faulty Fuel sender faulty Wiring or ground faulty Cluster fuse (10A) blown Water temperature gauge does not operate Water temperature gauge faulty Water temperature sender faulty Wiring or ground faulty Cluster fuse (10A) blown Oil pressure warning lamp does not light up Warning lamp faulty Oil pressure switch faulty Wiring or ground faulty Cluster fuse (10A) blown Parking brake warning lamp does not light up Bulb burned out Brake fluid level warning switch faulty Parking brake switch faulty Wiring or ground faulty Memory fuse (15A) blown Remedy Check for short and replace fuse Check speedometer Check vehicle speed sensor Repair if necessary Check for short and replace fuse Check tachometer Repair if necessary Check for short and replace fuse Check gauge Check fuel sender Repair if necessary Check for short and replace fuse Check lamp Check fuel sender Repair if necessary Check for short and replace fuse Check gauge Check sender Repair if necessary Check for short and replace fuse Check lamp Check switch Repair if necessary Check for short and replace fuse Replace bulb Check switch Check switch Repair if necessary Check for short and replace fuse Open door warning lamp and trunk lid warning Microsoft Saturday, September 26, 2009 1:25:41 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe lamp do not light up Warning lamp faulty Door switch faulty Wiring or ground faulty Cluster fuse (10A) blown Seat belt warning lamp does not light up Invalid BCM Warning lamp faulty Seat belt switch faulty Wiring or ground faulty BCU faulty Check lamp Check switch Repair if necessary Check for short and replace fuse Check lamp Check switch Repair if necessary Check BCM INSTRUMENT CLUSTER COMPONENTS Microsoft Saturday, September 26, 2009 1:25:41 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 2: Identifying Instrument Cluster Components (USA) Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:25:41 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 3: Identifying Instrument Cluster Components (CANADA) Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:25:41 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 4: Identifying Connector Terminals Courtesy of HYUNDAI MOTOR CO. INSPECTION SPEEDOMETER 1. Adjust the pressure of the tires to the specified level. 2. Drive the vehicle onto a speedometer tester. Use wheel chocks as appropriate. 3. Check if the speedometer indicator range is within the standard values. CAUTION: Do not operate the clutch suddenly or increase/ decrease speed Microsoft Saturday, September 26, 2009 1:25:41 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe rapidly while testing. NOTE: Tire wear and tire over or under inflation will increase the indication error. Fig. 5: Identifying Wheel Chock Courtesy of HYUNDAI MOTOR CO. [KM/H] SPEEDOMETER INDICATOR RANGE SPECIFICATION (KM/H) Standard velocity (km/h) 20 40 60 80 100 120 Tolerance (km/h) +2.9 -0.4 +2.9 -0.4 +4.0 -0.5 +4.4 -0.6 +4.3 -0.7 +4.2 -0.8 Standard velocity (km/h) 140 160 180 200 220 Tolerance (km/h) +4.1 -0.9 +4.0 -1.0 +3.9 -1.1 +3.8 -1.2 +3.7 -1.3 [MPH] SPEEDOMETER INDICATOR RANGE SPECIFICATION (MPH) Standard velocity (MPH) 10 20 40 60 Tolerance (MPH) +2.5 +0.0 +2.7 -0.1 +2.7 -0.3 +2.6 -0.4 Standard velocity (MPH) 80 100 120 140 Tolerance (MPH) +2.4 -0.5 +2.4 -0.6 +2.3 -0.7 +2.2 -0.8 VEHICLE SPEED SENSOR 1. 2. 3. 4. 5. Connect the positive (+) lead from battery to terminal 2 and negative (-) lead to terminal 1. Connect the positive (+) lead from tester to terminal 3 and the negative (-) lead to terminal 1. Rotate the shaft. Check that there is voltage change from approx. 0V to 11V or more between terminals 3 and 1. The voltage change should be 4 times for every revolution of the speed sensor shaft. If operation is not as specified, replace the sensor. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 6: Measuring Voltage Between Vehicle Speed Sensor Connector Terminals Courtesy of HYUNDAI MOTOR CO. TACHOMETER 1. Connect the scan tool to the diagnostic link connector or install a tachometer. 2. With the engine started, compare the readings of the tester with that of the tachometer. Replace the tachometer if the tolerance is exceeded. CAUTION: a. Reversing the connections of the tachometer will damage the transistor and diodes inside. b. When removing or installing the tachometer, be careful not to drop it or subject it to severe shock. REVOLUTION AND TOLERANCE SPECIFICATION Revolution (rpm) 1,000 2,000 3,000 4,000 Remark Tolerance (rpm) ± 100 ± 125 ± 150 ± 150 Gasoline Revolution (rpm) 5,000 6,000 7,000 - Remark Tolerance (rpm) ± 150 ± 180 ± 210 - Gasoline FUEL GAUGE 1. Disconnect the fuel sender connector from the fuel sender. 2. Connect a 3.4 wattages, 12V test bulb to terminals 1 and 3 on the wire harness side connector. 3. Turn the ignition switch to the ON, and then check that the bulb lights up and the fuel gauge needle moves to full. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 7: Checking Fuel Gauge Needle Movement Courtesy of HYUNDAI MOTOR CO. FUEL GAUGE SENDER 1. Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level. Fig. 8: Measuring Resistance Between Fuel Gauge Sender Connector Terminals Courtesy of HYUNDAI MOTOR CO. 2. Also check that the resistance changes smoothly when the float is moved from "E" to "F". RESISTANCE SPECIFICATION Position Resistance(ohms) E 104.8 ± 1ohms Warning lamp 89.9 ± 1ohms 1/2 13.7 ± 1ohms Sender (F) 4.2 ± 1ohms 3. If the height resistance is unsatisfied, replace the fuel sender as an assembly. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe CAUTION: After completing this test, wipe the sender dry and reinstall it in the fuel tank. FUEL GAUGE SERVO SENDER 1. Using an ohmmeter measure the resistance between terminals 1 and 2 of servo sender connector (A) at each flot level. Fig. 9: Measuring Resistance Between Fuel Gauge Servo Sender Connector Terminals Courtesy of HYUNDAI MOTOR CO. 2. Also check that the resistance changes smoothly when the flot is moved from "E" to "F". RESISTANCE SPECIFICATION Position Resistance (ohms) E 95.2 ± 1ohms 1/2 90.2 ± 1ohms F 3.8 ± 1ohms ENGINE COOLANT TEMPERATURE GAUGE 1. Disconnect the wiring connector (A) from the engine coolant temperature sender in the engine compartment. 2. Connect a 12V, 3.4 wattages test bulb between the harness side connector 2 terminal and ground. 3. Turn the ignition switch ON. 4. Verify that the test bulb flashes and that the indicator moves to HOT position. If operation is not as specified, replace the cluster (Engine coolant temperature gauge). Then recheck the system. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 10: Identifying Engine Coolant Temperature Sender Courtesy of HYUNDAI MOTOR CO. ENGINE COOLANT TEMPERATURE SENDER 1. Using an ohmmeter, measure the resistance between the terminal 2 and ground. Fig. 11: Measuring Resistance Between Engine Coolant Temperature Sender Terminal 2 And Ground Courtesy of HYUNDAI MOTOR CO. 2. If the resistance value is not as shown in the table, replace the temperature sender. TEMPERATURE AND RESISTANCE SPECIFICATION Temperature [°F(°C)] 140 (60) 185 (85) 230 (110) 257 (127.4) E/G Resistance (ohms) 128.5 53.8 23.0 16.1 Gasoline Microsoft Saturday, September 26, 2009 1:25:42 PM Page 11 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe OIL PRESSURE SWITCH 1. Check that there is continuity between the oil press switch terminal and ground with the engine off. 2. Check that there is no continuity between the terminal (A) and ground with the engine running. 3. If operation is not as specified, replace the switch. Fig. 12: Checking Continuity Between Oil Pressure Switch Terminal And Ground Courtesy of HYUNDAI MOTOR CO. OIL PRESSURE WARNING LAMP 1. Disconnect the connector (A) from the warning switch and ground the terminal on the wire harness side connector. 2. Turn the ignition switch ON. Check that the warning lamp lights up. If the warning lamp doesn't light, test the bulb or inspect the wire harness. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 12 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 13: Checking Continuity Between Oil Pressure Warning Switch Terminal And Ground Courtesy of HYUNDAI MOTOR CO. BRAKE FLUID LEVEL WARNING SWITCH 1. Remove the connector (A) from the switch located at the brake fluid reservoir. 2. Verify that continuity exists between switch terminals 1 and 2 while pressing the switch (float) down with a rod. Fig. 14: Checking Continuity Between Brake Fluid Level Warning Switch Terminals Courtesy of HYUNDAI MOTOR CO. BRAKE FLUID LEVEL WARNING LAMP 1. IG "ON" & Warning Lamp "ON" for 3 sec and then IG "OFF". 2. Release the parking brake. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 13 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe 3. Remove the connector from the brake fluid level warning switch. 4. Ground the connector at the harness side. 5. Verify that the warning lamp lights. PARKING BRAKE SWITCH The parking brake switch is a push type. It is located at the side of the parking brake pedal. 1. Check that there is continuity between the terminal and switch body with the switch (A) ON. 2. Check that there is no continuity between the terminal and switch body with the switch OFF. If continuity is not as specified, replace the switch or inspect its ground connection. Fig. 15: Identifying Parking Brake Switch Courtesy of HYUNDAI MOTOR CO. DOOR SWITCH Remove the door switch and check for continuity between the terminals. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 14 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 16: Identifying Door Switch Connector Terminals Courtesy of HYUNDAI MOTOR CO. Fig. 17: Door Switch Connector Terminals Continuity Reference Chart Courtesy of HYUNDAI MOTOR CO. SEAT BELT SWITCH 1. Remove the connector from the switch. 2. Check for continuity between terminals. CONTINUITY REFERENCE Seat belt condition Continuity Fastened Non-conductive (infinity ohms) Not fastened Conductive (ohms) Microsoft Saturday, September 26, 2009 1:25:42 PM Page 15 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 18: Identifying Seat Belt Switch Courtesy of HYUNDAI MOTOR CO. SEAT BELT WARNING LAMP With the ignition switch turned ON, verify that the lamp glows. SEAT BELT CONDITION AND WARNING LAMP POSITION Seat belt condition Fastened Not fastened Warning lamp OFF ON TRIP SWITCH 1. Disconnect the negative (-) battery terminal. 2. Remove the trip switch (A) from the cluster facia panel (B). Microsoft Saturday, September 26, 2009 1:25:42 PM Page 16 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 19: Identifying Trip Switch And Cluster Facia Panel Courtesy of HYUNDAI MOTOR CO. 3. Check for continuity between the terminals in each switch position according to the table. Fig. 20: Trip Switch Connector Terminals Continuity Reference Chart Courtesy of HYUNDAI MOTOR CO. REPLACEMENT 1. Disconnect the negative (-) battery terminal. 2. Remove the center facia panel (A) after and loosening 2 screws. Fig. 21: Identifying Center Facia Panel Courtesy of HYUNDAI MOTOR CO. 3. Disconnect trip switch connector. 4. Pull out the cluster (A) from the housing after removing 4 screws. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 17 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Indicators and Gauges - Santa Fe Fig. 22: Identifying Cluster Screws Courtesy of HYUNDAI MOTOR CO. 5. Disconnect the cluster connectors (A) and then remove the cluster (B). Fig. 23: Identifying Cluster Connector And Cluster Courtesy of HYUNDAI MOTOR CO. 6. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:25:42 PM Page 18 © 2005 Mitchell Repair Information Company, LLC.