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Exterior Exterior Document Transcript

  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe EXTERIOR HOOD REPLACEMENTS HOOD ASSEMBLY REPLACEMENT NOTE:    When removing and installing the hood, an assistant is necessary. Take care not to damaged the hood and body. When removing the clips, use a clip remover. 1. Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter from the bracket (C). 2. After loosen the hood hinge (E) mounting bolts, remove the hood (F). 3. Installation is the reverse of removal. NOTE:   Make sure the hood opens properly and locks securely. Adjust the hood alignment. (Refer to ADJUSTMENT ) Microsoft Saturday, September 26, 2009 1:17:52 PM 1:18:02 Page 1 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 1: Lifting Up Slightly Socket Clips Of Both Ends On Lifter And Removing Lifter From Bracket Courtesy of HYUNDAI MOTOR CO. HOOD INSULATOR REPLACEMENT 1. After loosening the mounting bolts, then remove the inter cooler duct (A). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 2: Identifying Inter Cooler Duct With Bolts Locations Courtesy of HYUNDAI MOTOR CO. 2. Using a clip remover, detach the clips, and remove the hood insulator (A). NOTE:  Take care not to scratch the hood panel. Fig. 3: Identifying Hood Insulator With Clips Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe NOTE:  Replace any damaged clips. HOOD SEAL WEATHERSTRIP REPLACEMENT 1. Detach the clips, then remove the hood weatherstrip (A). NOTE:  Take care not to scratch the hood. Fig. 4: Identifying Hood Weatherstrip With Clip Location Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. NOTE:  Replace any damaged clips. HOOD LIFT REPLACEMENT 1. Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter from the bracket (C). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 5: Lifting Up Socket Clips Of Ends On Lifter And Removing Lifter From Bracket Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. HOOD RELEASE HANDLE REPLACEMENT 1. After loosening the mounting clip, then remove the hood release handle (A). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 6: Identifying Hood Release Handle With Mounting Clip Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. NOTE:   Make sure the hood latch cable is connected properly. Make sure the hood locks securely. HOOD LATCH REPLACEMENT 1. Remove the front bumper cover. (Refer to REPLACEMENT ) 2. Detach the clips, then remove the duct (A). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 7: Identifying Duct With Clip Location Courtesy of HYUNDAI MOTOR CO. 3. Pull the radiator cover (A). Fig. 8: Pulling Radiator Cover Courtesy of HYUNDAI MOTOR CO. 4. Detach the clips, then remove the hood latch cover (A). Fig. 9: Identifying Hood Latch Cover With Fastener Location Courtesy of HYUNDAI MOTOR CO. 5. After loosening the mounting bolts, then remove the hood latch (B). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 10: Identifying Hood Latch With Mounting Bolts Locations Courtesy of HYUNDAI MOTOR CO. 6. Disconnect the connector (C). 7. Remove the release cable (A). Fig. 11: Identifying Connector And Release Cable Courtesy of HYUNDAI MOTOR CO. 8. Installation is the reverse of removal. NOTE:   Make sure the hood latch cable is connected properly. Make sure the hood locks securely. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe HOOD LATCH CABLE REPLACEMENT 1. Remove the following items.  Hood latch. (Refer to HOOD LATCH REPLACEMENT )  Hood release handle. (Refer to HOOD LIFT REPLACEMENT )  Wheel guard. (Refer to MUD GUARD AND WHEEL GUARD REPLACEMENT NOTE:  Take care not to bend the cable. 2. Disconnect the hood latch cable (A) and release cable (B). 3. Remove the hood latch cable (C). Fig. 12: Disconnecting Hood Latch Cable And Release Cable Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. NOTE:   Make sure the hood latch is connected properly. Replace any damaged clips. COWL TOP COVER REPLACEMENT 1. Remove the wiper (A). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 13: Identifying Wiper With Bolt Location Courtesy of HYUNDAI MOTOR CO. 2. Remove the hood seal weatherstrip. 3. Detach the clips, then remove the cowl top cover (A). Fig. 14: Identifying Cowl Top Cover With Clip Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe ADJUSTMENT 1. After loosening the hinge (A) mounting bolt, adjust the hood (B) by moving it up or down, or right or left. 2. Adjust the hood height by turning the hood overslam bumpers (C). 3. After loosening the hood latch (C) mounting bolts, adjust the latch by moving it up or down, or right or left. Fig. 15: Adjusting Latch, Hood And Hood Latch Courtesy of HYUNDAI MOTOR CO. TAIL GATE REPLACEMENT Microsoft Saturday, September 26, 2009 1:17:52 PM Page 11 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe TAILGATE TRIM REPLACEMENT NOTE:   When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. Put on gloves to protect your hands. 1. After loosening the screws the remove the tailgate trim (A). 2. Remove the upper trim (B) and side trim (C). 3. Installation is the reverse of removal. NOTE:  Replace and damaged clips. Fig. 16: Identifying Tailgate Trim, Upper Trim And Side Trim With Fastener Location Microsoft Saturday, September 26, 2009 1:17:52 PM Page 12 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Courtesy of HYUNDAI MOTOR CO. LATCH ASSEMBLY REPLACEMENT 1. Remove the tailgate trim. (Refer to TAIL GATE ) 2. Disconnect the outside handle rod (A), actuator rod (B). Fig. 17: Identifying Outside Handle Rod And Actuator Rod Courtesy of HYUNDAI MOTOR CO. 3. After loosening the mounting screws, then remove the latch assembly (A). 4. Disconnect the connector (B). Fig. 18: Identifying Latch Assembly And Connector With Bolt Location Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 13 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 5. Installation is the reverse of removal. NOTE:   Make sure the connector is connected properly and the connecting rod is connected properly. Make sure the tailgate opens properly and locks securely. ACTUATOR ASSEMBLY REPLACEMENT 1. Remove the tailgate trim. (Refer to TAIL GATE ) 2. Disconnect the outside handle rod (A). 3. After loosening the mounting bolt and nuts, then remove the actuator assembly (C). Fig. 19: Identifying Outside Handle Rod And Actuator Assembly With Nut Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. NOTE:   Make sure the connector is connected properly and the connecting rod is connected properly. Make sure the tailgate opens properly and locks securely. OUTSIDE HANDLE REPLACEMENT 1. Remove the tailgate trim. (Refer to TAIL GATE ) 2. Remove the actuator assembly. (Refer to LATCH ASSEMBLY REPLACEMENT ) 3. Disconnect the outside handle rod (A). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 14 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 4. Loosen the outside handle mounting nuts. Fig. 20: Identifying Outside Handle Rod With Nut Location Courtesy of HYUNDAI MOTOR CO. 5. Remove the outside handle (A). Fig. 21: Identifying Outside Handle Courtesy of HYUNDAI MOTOR CO. 6. Installation is the reverse of removal. NOTE:  Make sure the tailgate opens properly and locks securely. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 15 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe LIFTER REPLACEMENT 1. Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter from the bracket (C). Fig. 22: Lifting Up Socket Clips Of Both Ends On Lifer And Removing Lifter From Bracket Courtesy of HYUNDAI MOTOR CO. 2. Push the socket of the lifter into the bracket for installation. SPEAKER REPLACEMENT 1. Remove the tailgate trim. (Refer to TAIL GATE ) 2. Disconnect the connector (A). 3. After loosening the mounting bolts, then remove the speaker (B). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 16 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 23: Identifying Connector And Speaker With Bolt Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. TAILGATE WEATHERSTRIP REPLACEMENT NOTE:  Do not apply sealant to the body. 1. Remove the tailgate weather strip (A). Fig. 24: Identifying Tailgate Weather Strip Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 17 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe FUEL FILL DOOR REPLACEMENT 1. After loosening the mounting bolts, then remove the fuel fill door (A). Fig. 25: Identifying Fuel Fill Door With Bolt Location Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. NOTE:  Make sure the fuel fill door opens properly and locks securely. ADJUSTMENT 1. After loosening the tailgate hinge (A) mounting bolt, adjust the tailgate by moving it up or down, or right or left. 2. Adjust the tailgate fit by turning the tailgate over slam bumper and side bumper (B). 3. Adjust the striker (C) by moving it up or down, or right or left. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 18 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 26: Adjusting Tailgate And Striker Courtesy of HYUNDAI MOTOR CO. FRONT DOOR COMPONENTS Microsoft Saturday, September 26, 2009 1:17:52 PM Page 19 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 27: Identifying Front Door Components Courtesy of HYUNDAI MOTOR CO. REPLACEMENT FRONT DOOR TRIM REPLACEMENT NOTE:   Take care not to scratch the door trim and other parts. Put on gloves to protect your hands. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 20 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 1. Remove the quadrant inner cover (A). Fig. 28: Identifying Quadrant Inner Cover Courtesy of HYUNDAI MOTOR CO. 2. Remove the inside handle cover (A). Fig. 29: Identifying Inside Handle Cover With Screw Location Courtesy of HYUNDAI MOTOR CO. 3. Loosen the door trim (D) mounting screws. Release the clips that hold the door trim, then remove the door trim by pulling it upward. Disconnect the power window switch connector (A), power mirror connector (B), and door courtesy lamp connector (C). Microsoft Saturday, September 26, 2009 1:17:52 PM Page 21 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 30: Identifying Door Trim Mounting Screws, Power Window Switch Connector, Power Mirror Connector With Fastener Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. NOTE:   Make sure of connectors is plugged in properly and each rod is connected securely. Make sure the door lock and opens properly. GLASS REPLACEMENT 1. Remove the front door trim. (Refer to REPLACEMENT ) 2. Carefully move the glass (A) until you can Refer to the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 22 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 31: Identifying Glass With Bolt Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. NOTE:   Roll the glass up down to Refer to if it move freely without binding. Adjust the position of the glass as necessary. INSIDE HANDLE REPLACEMENT 1. Remove the front door trim. (Refer to REPLACEMENT ) 2. Loosen the inside handle (A) mounting screw. Microsoft Saturday, September 26, 2009 1:17:52 PM Page 23 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 32: Identifying Inside Handle With Mounting Screw Courtesy of HYUNDAI MOTOR CO. 3. Disconnect the lock cable (A) and inside handle cable (B). 4. Remove the inside handle (C). Fig. 33: Identifying Lock Cable, Inside Handle Cable And Inside Handle Courtesy of HYUNDAI MOTOR CO. 5. Installation is the reverse of removal. NOTE:  Make sure the door locks and open properly. SPEAKER REPLACEMENT Microsoft Saturday, September 26, 2009 1:17:53 PM Page 24 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 1. Remove the front door trim. (Refer to REPLACEMENT ) 2. Drill out the rivets to remove the speaker (B) from the door module. 3. Disconnect the speaker connector (A). Fig. 34: Identifying Speaker And Speaker Connector Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. Use sheet metal screws to secure the speaker. POWER WINDOW MOTOR REPLACEMENT 1. Remove the door trim. (Refer to REPLACEMENT ) 2. After disconnecting the connector (A), remove the power window motor (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 25 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 35: Identifying Power Window Motor And Connector With Fastener Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. NOTE:  Roll the glass up down to Refer to if it move freely without binding. FRONT DOOR MODULE ASSEMBLY REPLACEMENT 1. Remove the following parts.  Front door trim. (Refer to REPLACEMENT )  Window glass. (Refer to GLASS REPLACEMENT )  Outside handle. (Refer to OUTSIDE HANDLE REPLACEMENT ) 2. Loosen the outside handle base mounting screw (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 26 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 36: Identifying Outside Handle Base Mounting Screw Courtesy of HYUNDAI MOTOR CO. 3. Loosen the module (A) mounting bolts and latch mounting screws. Fig. 37: Identifying Module With Fastener Location Courtesy of HYUNDAI MOTOR CO. 4. Disconnect the door module wiring harness (A), then remove the module assembly (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 27 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 38: Identifying Door Module Wiring Harness And Module Assembly With Fastener Location Courtesy of HYUNDAI MOTOR CO. 5. Installation is the reverse of removal. NOTE:   Make sure the connector are plugged in properly and each rod is connected securely. Make sure the door locks and opens properly. LATCH ASSEMBLY REPLACEMENT 1. Remove the following parts.  Front door trim. (Refer to REPLACEMENT )  Window glass. (Refer to GLASS REPLACEMENT )  Inside handle. (Refer to GLASS REPLACEMENT )  Door module. (Refer to FRONT DOOR MODULE ASSEMBLY REPLACEMENT ) 2. Remove the latch assembly (A) from the door module by unsnapping it from the plastic retainers. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 28 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 39: Identifying Latch Assembly And Door Module Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse the removal. NOTE:  Make sure the door locks and opens properly. OUTSIDE HANDLE REPLACEMENT 1. Loosen the mounting bolt, then remove the key holder (A). Fig. 40: Identifying Key Holder With Bolt Location Courtesy of HYUNDAI MOTOR CO. 2. Remove the outside handle (A), by sliding it rearward. Fig. 41: Removing Outside Handle Microsoft Saturday, September 26, 2009 1:17:53 PM Page 29 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. DOOR CHECKER REPLACEMENT 1. Remove the front door trim. (Refer to REPLACEMENT ) 2. Remove the door module. (Refer to FRONT DOOR MODULE ASSEMBLY REPLACEMENT ) 3. Loosen the mounting bolt, then remove the rear checker (A). Fig. 42: Identifying Rear Checker With Fastener Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse the removal. DOOR BELT WEATHERSTRIP REPLACEMENT 1. Loosen the mounting screw, then remove the door belt weatherstrip (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 30 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 43: Identifying Door Belt Weatherstrip With Screw Location Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. DOOR WEATHERSTRIP REPLACEMENT 1. Loosen the checker mounting bolts. 2. Detach the clips, then remove the weatherstrip (A). Fig. 44: Identifying Weatherstrip Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. POWER WINDOW SWITCH REPLACEMENT Microsoft Saturday, September 26, 2009 1:17:53 PM Page 31 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe NOTE:  When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. 1. Remove the front door trim. (Refer to REPLACEMENT ) 2. Remove the power window switch (A). Fig. 45: Identifying Power Window Switch Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse the removal. ADJUSTMENT GLASS ADJUSTMENT NOTE:  Check the glass run channel for damaged or deterioration, and replace them necessary. 1. Remove the door trim. (Refer to REPLACEMENT ) 2. Carefully move the glass (A) until you can Refer to the glass mounting bolts (B), then loosen them. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 32 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 46: Adjusting Glass Courtesy of HYUNDAI MOTOR CO. 3. Check that the glass moves smoothly. 4. Raise the glass fully, and check for gaps. Check that the glass contacts the glass run channel evenly. 5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:  Use a 12 mm (1/2 in.) diameter hose (A).  Adjust the rate of water flow as shown (B).  Do not use a nozzle.  Hold the hose about 300 mm (12 in.) away from the door (C). Fig. 47: Checking For Water Leaks Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 33 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe DOOR POSITION ADJUSTMENT NOTE:  After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before Adjusting, replace the mounting bolts. 1. Place the vehicle on a firm, level surface when adjusting the doors. 2. Adjust at the hinges (A):  Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.  Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.  Place a shop towel on a floor jack to support the door as necessary. Fig. 48: Identifying Hinges, Door Mounting Bolts And Hinge Mounting Bolts Courtesy of HYUNDAI MOTOR CO. 3. Check that the door and body edges are parallel. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 34 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 49: Identifying Door And Body Courtesy of HYUNDAI MOTOR CO. 4. Grease the pivot portions of the hinges indicated by the arrows. Fig. 50: Identifying Grease Applying Area Courtesy of HYUNDAI MOTOR CO. 5. Check for water leaks. DOOR STRIKER ADJUSTMENT Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out. 1. Loosen the screws (B), then insert a shop towel between the body and striker. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 35 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 51: Adjusting Door Striker Courtesy of HYUNDAI MOTOR CO. 2. Lightly tighten the screws. 3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer. Do not tap the striker too hard. 4. Loosen the screws and remove the shop towel. 5. Lightly tighten the screws. 6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck. REAR DOOR COMPONENTS Microsoft Saturday, September 26, 2009 1:17:53 PM Page 36 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 52: Identifying Rear Door Components Courtesy of HYUNDAI MOTOR CO. REPLACEMENT REAR DOOR TRIM REPLACEMENT NOTE:   Take care not to scratch the door trim and other parts. Put on gloves to protect your hands. 1. Remove the inside handle cover (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 37 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 53: Identifying Inside Handle Cover With Screw Location Courtesy of HYUNDAI MOTOR CO. 2. Loosen the door trim (B) mounting screws. Release the clips that hold the door trim, then remove the door trim by pulling it upward. Disconnect the power window switch connector (A). Fig. 54: Identifying Door Trim Mounting Screws And Power Window Switch Connector With Fastener Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 38 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe NOTE:   Make sure of connectors is plugged in properly and each rod is connected securely. Make sure the door locks and opens properly. REAR DOOR MODULE ASSEMBLY REPLACEMENT 1. Remove the following parts.  Rear door trim. (Refer to REPLACEMENT )  Window glass. (Refer to GLASS REPLACEMENT )  Outside handle. (Refer to OUTSIDE HANDLE REPLACEMENT ) 2. Loosen the outside handle base mounting screw (A). Fig. 55: Identifying Outside Handle Base Mounting Screw Courtesy of HYUNDAI MOTOR CO. 3. Loosen the module (A) mounting bolts and latch mounting screws. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 39 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 56: Identifying Module With Fastener Location Courtesy of HYUNDAI MOTOR CO. 4. Disconnect the door module wiring harness (A), then remove the module assembly (B). Fig. 57: Identifying Door Module Wiring Harness And Module Assembly Courtesy of HYUNDAI MOTOR CO. 5. Installation is the reverse of removal. NOTE:   Make sure the connector are plugged in properly and each cable is connected securely. Make sure the door locks and opens properly. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 40 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe GLASS REPLACEMENT NOTE:  Put on gloves to protect your hands. 1. Remove the rear door trim. (Refer to REPLACEMENT ) 2. Loosen the screws and bolt, then remove the quarter glass (A). Fig. 58: Identifying Quarter Glass With Fastener Location Courtesy of HYUNDAI MOTOR CO. CAUTION:  Take care not to drop to glass and scratch the glass surface. 3. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 41 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 59: Identifying Glass With Screws Location Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. NOTE:   Roll the glass up down to see if it move freely without binding. Adjust the position of the glass as necessary. POWER WINDOW MOTOR REPLACEMENT 1. Remove the rear door trim. (Refer to REPLACEMENT ) 2. After disconnecting the connector (A), remove the power window motor (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 42 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 60: Identifying Connector And Power Window Motor With Fastener Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. NOTE:  Roll the glass up down to see if it move freely without binding. OUTSIDE HANDLE REPLACEMENT 1. Remove the door trim. (Refer to REPLACEMENT ) 2. Loosen the mounting bolt, then remove the handle cover (A). Fig. 61: Identifying Handle Cover With Bolts Location Courtesy of HYUNDAI MOTOR CO. 3. Remove the outside handle (A), by sliding it rearward. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 43 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 62: Removing Outside Handle Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. LATCH ASSEMBLY REPLACEMENT 1. Remove the following parts.  Door trim. (Refer to REPLACEMENT )  Window glass. (Refer to GLASS REPLACEMENT )  Inside handle. (Refer to LATCH ASSEMBLY REPLACEMENT )  Outside handle. (Refer to OUTSIDE HANDLE REPLACEMENT ) 2. Remove the module assembly. (Refer to REAR DOOR MODULE ASSEMBLY REPLACEMENT ) 3. Remove the latch assembly (A) from the door module by unsnapping it from the plastic retainers. Fig. 63: Removing Latch Assembly From Door Module Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse the removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 44 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe NOTE:  Make sure the door locks and opens properly. INSIDE HANDLE REPLACEMENT 1. Remove the door trim. (Refer to REPLACEMENT ) 2. Loosen the inside handle (A) mounting screw. Push the inside handle rearward to disconnect. Fig. 64: Identifying Inside Handle With Mounting Screw Location Courtesy of HYUNDAI MOTOR CO. 3. Disconnect the lock cable (A) and inside connect cable (B). Fig. 65: Identifying Lock Cable And Inside Cable Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 45 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 4. Installation is the reverse of removal. NOTE:  Make sure the door locks and opens properly. DOOR BELT WEATHERSTRIP REPLACEMENT 1. Loosen the mounting screw, then remove the door belt weatherstrip (A). Fig. 66: Identifying Door Belt Weatherstrip With Screw Location Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. DOOR WEATHERSTRIP REPLACEMENT 1. Loosen the checker mounting bolts. 2. Detach the clips, then remove the weatherstrip (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 46 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 67: Identifying Weatherstrip Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse the removal. SPEAKER REPLACEMENT 1. Remove the rear door trim. (Refer to REPLACEMENT ) 2. Drill out the rivets to remove the speaker (B) from the door module. 3. Disconnect the speaker connector (A). Fig. 68: Identifying Speaker Connector And Speaker Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. Use sheet metal screws to secure the speaker. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 47 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe ADJUSTMENT GLASS ADJUSTMENT NOTE:  Check the glass run channel for damaged or deterioration, and replace them necessary. 1. Remove the following parts.  Door trim. (Refer to REPLACEMENT ) 2. Carefully move the glass (A) until you can see the glass mounting bolts, then loosen them. Fig. 69: Identifying Glass With Screw Location Courtesy of HYUNDAI MOTOR CO. 3. Check that the glass moves smoothly. 4. Raise the glass fully, and check for gaps. Check that the glass contacts the glass run channel evenly. 5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:  Use a 12 mm (1/2 in.) diameter hose (A).  Adjust the rate of water flow as shown (B).  Do not use a nozzle.  Hold the hose about 300 mm (12 in.) away from the door (C). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 48 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 70: Checking Water Leaks Courtesy of HYUNDAI MOTOR CO. DOOR POSITION ADJUSTMENT NOTE:  After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before Adjusting, replace the mounting bolts. 1. Place the vehicle on a firm, level surface when adjusting the doors. 2. Adjust at the hinges (A):  Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.  Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.  Place a shop towel on the jack to prevent damaged to the door when adjusting the door. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 49 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 71: Identifying Hinges, Door Mounting Bolts And Hinge Mounting Bolts Courtesy of HYUNDAI MOTOR CO. 3. Check that the door and body edges are parallel. Fig. 72: Identifying Door And Body Edges Courtesy of HYUNDAI MOTOR CO. 4. Grease the pivot portions of the hinges indicated by the arrows. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 50 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 73: Identifying Grease Applying Area Courtesy of HYUNDAI MOTOR CO. 5. Check for water leaks. DOOR STRIKER ADJUSTMENT Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out. 1. Loosen the screws (B), then insert a shop towel between the body and striker. Fig. 74: Adjusting Door Striker Courtesy of HYUNDAI MOTOR CO. 2. Lightly tighten the screws. 3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer. Do not tap Microsoft Saturday, September 26, 2009 1:17:53 PM Page 51 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe the striker too hard. 4. Loosen the screws and remove the shop towel. 5. Lightly tighten the screws. 6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck. BODY SIDE MOLDINGS REPLACEMENT ROOF RACK REPLACEMENT NOTE:    1. 2. 3. 4. When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. Put on gloves to protect your hands. Take care not to scratch the body surface. Remove the roof trim. (Refer to HEADLINER REPLACEMENT ) Remove the roof rack cover (A). After loosening the mounting nuts, then remove the roof rack (B). Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 52 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 75: Identifying Roof Rack Cover And Roof Rack With Nut Location Courtesy of HYUNDAI MOTOR CO. MUD GUARD AND WHEEL GUARD REPLACEMENT NOTE:    When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. Put on gloves to protect your hands. Take care not to scratch the body surface. 1. Remove the mud guard and wheel guard. 2. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 53 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 76: Identifying With Fastener Location Courtesy of HYUNDAI MOTOR CO. SIDE GARNISH AND SIDE SILL REPLACEMENT NOTE:    When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. Put on gloves to protect your hands. Take care not to scratch the body surface. 1. Remove the side garnish. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 54 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 77: Identifying Side Garnish With Fastener Location Courtesy of HYUNDAI MOTOR CO. REAR GARNISH REPLACEMENT 1. 2. 3. 4. Remove the tailgate trim. (Refer to TAIL GATE ) Remove the speaker. (Refer to SPEAKER REPLACEMENT ) Disconnect the connector (A). Loosen the rear garnish mounting nuts. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 55 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 78: Identifying Connector With Nut Location Courtesy of HYUNDAI MOTOR CO. 5. Remove the rear garnish (A). Fig. 79: Identifying Rear Garnish Courtesy of HYUNDAI MOTOR CO. 6. Installation is the reverse of removal. SPOILER REPLACEMENT 1. Remove the tailgate upper trim. (Refer to TAIL GATE ) 2. Disconnect the connector (A). 3. Loosen the mounting nuts. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 56 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 80: Identifying Connector With Nut Location Courtesy of HYUNDAI MOTOR CO. 4. Remove the spoiler (B). Fig. 81: Identifying Spoiler Courtesy of HYUNDAI MOTOR CO. 5. Installation is the reverse of removal. SUN ROOF COMPONENTS Microsoft Saturday, September 26, 2009 1:17:53 PM Page 57 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 82: Identifying Sun Roof Components Courtesy of HYUNDAI MOTOR CO. REPLACEMENT GLASS REPLACEMENT NOTE:  Put on glove to protect your hands. 1. Remove both decoration cover (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 58 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 83: Identifying Decoration Cover Courtesy of HYUNDAI MOTOR CO. 2. Remove the glass (A) by lifting it up. NOTE:  Do not damaged the roof panel. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 59 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 84: Identifying Glass With Screws Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. MOTOR REPLACEMENT 1. Remove the over head console. (Refer to OVERHEAD CONSOLE LAMP REPLACEMENT ) NOTE:  Confirm the position of guide whether it is closed or not when you remove the motor. 2. Disconnect the motor connector (A), remove the screws and then remove the motor (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 60 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 85: Identifying Motor Connector And Motor With Screws Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. NOTE:  Make sure to initialize the motor. DEFLECTOR REPLACEMENT 1. Open the glass fully. 2. Disconnect the deflector link (A) from the frame (B), and then remove the deflector (C). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 61 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 86: Identifying Deflector Link, Frame And Deflector Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. SUNROOF ASSEMBLY REPLACEMENT 1. Remove the follows parts.  Front and rear door scuff trim. (Refer to WINDSHIELD GLASS )  Front pillar trim. (Refer to WINDSHIELD GLASS )  Center and rear pillar trim. (Refer to REPLACEMENT )  Headliner. (Refer to REAR PILLAR TRIM REPLACEMENT )  Sunroof glass. (Refer to REPLACEMENT ) 2. Disconnect the drain tubes (A). 3. Remove the bracket (C). 4. After loosening the mounting bolts and nuts, remove the sunroof assembly (B). NOTE:  Take care not to scratch the interior trims and other parts. 5. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 62 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 87: Identifying Drain Tubes, Sunroof Assembly And Bracket With Fastener Location Courtesy of HYUNDAI MOTOR CO. GUIDE ASSEMBLY REPLACEMENT 1. Remove the sunroof assembly. (Refer to SUNROOF ASSEMBLY REPLACEMENT ) 2. Remove a guide assembly (A) after lowering a guide thoroughly by pushing a slide (B) to rear. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 63 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 88: Removing Guide Assembly Courtesy of HYUNDAI MOTOR CO. 3. Remove the guide (A) and slide (B). Fig. 89: Removing Guide And Slide Courtesy of HYUNDAI MOTOR CO. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 64 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 4. Installation is the reverse of removal. NOTE:   Make sure to align the slide with the center of "A" and "B" Make sure to initialize the motor. Fig. 90: Identifying Aligning Line A And B Courtesy of HYUNDAI MOTOR CO. SUNSHADE AND DRIP RAIL REPLACEMENT 1. Remove the sunroof assembly. (Refer to SUNROOF ASSEMBLY REPLACEMENT ) 2. Remove the drip link (A) and sunshade stopper (B). 3. Remove the sunshade (C) and drip rail (D). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 65 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 91: Removing Sunshade And Drip Rail Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. ADJUSTMENT ON-VEHICLE INSPECTION INSPECT SUNROOF GLASS ALIGNMENT 1. Start the engine and check the operating time of the sunroof (A). Operating time: Approx. 5 secs. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 66 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 92: Identifying Sunroof Courtesy of HYUNDAI MOTOR CO. 2. Check for abnormal noise or bending during operation. 3. With the sunroof fully closed, check for water leakage. 4. The roof panel (A) should be even with the glass (B) weatherstrip (C), to within the standard value "E" all the way around. If not, make the following adjustment. Standard value "E" Front edge : 0~1.4 mm Rear edge : 0~1.4 mm Fig. 93: Identifying Roof Panel, Glass And Weatherstrip Courtesy of HYUNDAI MOTOR CO. 5. If the position is not as specified, lightly loosen the glass adjusting screw (A) to adjust the glass height and tighten it. Tightening torque : Microsoft Saturday, September 26, 2009 1:17:53 PM Page 67 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe 2.0~3.9 N.m (0.2~0.4 Kgf.m, 1.4~2.9 lbf.ft) Fig. 94: Identifying Glass Adjusting Screw Courtesy of HYUNDAI MOTOR CO. 6. Check for overlap between the sunroof weatherstrip (A) and the roof panel (B). Standard value : 0.3 mm Fig. 95: Identifying Overlap Distance Between Sunroof Weatherstrip And Roof Panel Courtesy of HYUNDAI MOTOR CO. HOW TO INITIALIZE MOTOR 1. Check that the glass has been installed.  Finished height adjustment. 2. Push the up switch. (Keep on pushing the switch)  the slide moved 5 mm forward after 15 seconds. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 68 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 96: Locating Switch Courtesy of HYUNDAI MOTOR CO. 3. After moving the slide 5 mm forward, turn OFF the switch and push the UP switch (Keeping on pushing the switch with continuous operation)  If the operation above is normal condition, the sunroof once and closes. 4. When the sunroof is closed completely, turn OFF the UP switch initialize the motor completely. WHEN TO INITIALIZE THE MOTOR 1. First operation the vehicle after manufacture it. 2. Initial value is erased or damaged because of short power electric discharge during operation. 3. After using the manual handle. OPERATING THE SUNROOF EMERGENCY HANDLE 1. Use the sunroof emergency handle to close and open the sunroof manually for the following case only.  To close the sunroof before driving a vehicle in a rainy day or on the highway if the sunroof cannot be closed due to failure of the sunroof motor or controller. 2. Operating method  Remove the overhead console Microsoft Saturday, September 26, 2009 1:17:53 PM Page 69 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe     Push the emergency handle up into the hexagonal drive (A) of the sunroof motor. You must push hard enough to disengage the motor clutch; otherwise the emergency handle will slip due to incomplete fit in the motor. Carefully turn the emergency handle clockwise to close the sunroof. After closing the sunroof, wiggle the handle back and forth as you remove the tool from the motor, to ensure the motor clutch reengages. A 5 mm hex socket may be used in place of the emergency handle, with a" Speeder" type handle. CAUTION: Do not use power tools to operate the sunroof. Damaged to the components may occur. Fig. 97: Identifying Hexagonal Drive Courtesy of HYUNDAI MOTOR CO. MIRROR REPLACEMENT OUTSIDE REAR VIEW MIRROR REPLACEMENT NOTE:   When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. Put on gloves to protect your hands. 1. Remove the quadrant inner cover (A). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 70 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 98: Identifying Quadrant Inner Cover Courtesy of HYUNDAI MOTOR CO. 2. After disconnecting the connector (A), remove the outside rear view mirror (B). Fig. 99: Identifying Connector And Outside Rear View Mirror With Nut Location Courtesy of HYUNDAI MOTOR CO. 3. Installation is the reverse of removal. INSIDE REAR VIEW MIRROR REPLACEMENT 1. Push the inside rear view mirror base (A) down to remove to inside rear view mirror assembly (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 71 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 100: Pushing Inside Rear View Mirror Base Down To Removing Inside Rear View Mirror Assembly Courtesy of HYUNDAI MOTOR CO. 2. Installation is the reverse of removal. ECM MIRROR REPLACEMENT 1. Remove the cover (A). Fig. 101: Identifying Cover Courtesy of HYUNDAI MOTOR CO. 2. Remove the cover and connector (A). 3. Push the ECM mirror base down to remove the ECM mirror assembly (B). Microsoft Saturday, September 26, 2009 1:17:53 PM Page 72 © 2005 Mitchell Repair Information Company, LLC.
  • 2007 Hyundai Santa Fe Limited 2007 ACCESSORIES & BODY, CAB Exterior - Santa Fe Fig. 102: Pushing ECM Mirror Base Down To Removing ECM Mirror Assembly Courtesy of HYUNDAI MOTOR CO. 4. Installation is the reverse of removal. Microsoft Saturday, September 26, 2009 1:17:53 PM Page 73 © 2005 Mitchell Repair Information Company, LLC.