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Octg 加工方案

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    Octg 加工方案 Octg 加工方案 Document Transcript

    • Machining solutionsMachining solutions for OCTGfor OCTG OCTG 加工方案
    • PIPES ENDS MACHINING 管 体 加 工 DANOBATGROUP is a leading global solution provider for OCTG pipe nishing and coupling manufacturing. We are a single source leading global solution provider for OCTGor automation, tooling and process develop- DANOBATGROUP is a supplier for machine, parts handling and pipe finishing and coupling manufacturing. mentare a single source supplier forbudgetary needs. handling on providing the mosttooling and process We tailored to your production and machine, parts We focus and or automation, suitable solution for your API, GOSTtailored to your production and budgetary needs. We focus on providing the most suitable development and PREMIUM thread requirements for medium and high production applications. solution for your API, GOST and PREMIUM thread requirements for medium and high production applications. 达诺巴特集团是全球领先的提供OCTG管体加工和接箍加工解决方案的供应商,并且我们是唯一 可以提供设备、零件上下料及自动化、卡具、可以满足用户生产量、工艺和预算需求的全方位供应 商。我们专注于提供最适合中大批量生产的API、GOST和PREMIUM型管螺纹生产的全面解决方案。2|OC TG 2|OC TG
    • Pipe ends are threaded by rotating the pipe in our 管体的车丝靠在DANOBAT TT型号的机床上旋 Danobat TT model lathes. These machines are 转管体。设备设计采用模块化概念实现有限 designed with a modular concept utilizing Finite 元法,主要功能如下: Element Analysis. The main features are as follows: 4轴同时车丝,减少加工节拍 4 axes simultaneous threading, reducing cycle time. 对称结构,如主轴箱可放左边或右边,适 Symmetrical versions available, ie. headstock either on the left or right side, adapting to your plant ow 合工厂物流及占地计划 and or oor plan. 主轴箱可安装在前卡盘、后卡盘、液压或 Headstocks prepared for assembly of front and rear 气动,可在主轴箱配6个前液压卡爪(3个 chucks, either pneumatic or hydraulic. Integrated into headstock front hydraulic 6 jaws (3 compensat 用于补偿、3个用于自定心) ing, 3 centering) chucks are also available. 根据型号不同,主电机功率可达到170kw Main motor power up to 170 kW (230 Hp), depend (230HP) The pipe machining process ing on model. begins with the cutting of the 管体挡板,可任选自定心功能 Pipe stopper, optionally with centering features. ends, where we incorporate 自动减少内支撑的振动,待申请专利, Chatter reducing internal support automatically fully automated lines with two retractable. Patent pending. 用于外螺纹,接箍连接或内螺纹,整体链 Danobat CP sawing machines Tooling solutions for external threads, coupled 接的刀具解决方案 that can move along a slide in connections, or internal threads and integral order to adjust pipe length 可配Fanuc、Siemens或Fagor数控系统 connections. according to your speci ca- Available with Fanuc, Siemens or Fagor CNC. tions. 台架的不同设计可以与机床组成特定的交钥 Di erent designs of pipe feeding tables may also be 匙解决方案。 管体加工过程开始于管头的 integrated along with the lathes for a single source 锯切。我们配置了全自动的 turnkey solution. 生产线,带有2台DANOBAT CP 锯床。 TT-7 TT-10 TT-13 TT-16 TT-20 Pipe size up to 7” 9 5/8” 13 5/8” 16” 20” 管体尺寸到4|OC TG 5|OC TG
    • COUPLINGMACHINING 接 箍 加 工 The coupling machining process begins with cutting.DANOBATGROUP can provide high production saw cutting with the Danobat CP range of saws. Powerful software optimizes machining process, it integrates adaptative intelligent cutting and blade de ection control that adjusts automatically the blade speed and downfeed to obtain optimal performance, straigtheness of the cut, and blade life. The coupling cut can be integrated in a fully automatic line where in addition to the cutting, OD machining and ID roughing are performed on the TCL range of Danobat lathes. This model is a 4 axes machine where OD and ID machining is performed simultaneously, prior to the cut o of the coupling. The handling is fully automated. With the addition of a welding robot a continious ow is created, welding the last piece of machined pipe with a new one. The machining line may be completed with a threading lathe, either a CL or a CIH machine model. This provides a coupling production line from pipe till threading, nishing completely all coupling machining in a fully automatically integrated line. You may machine PREMIUM couplings up to 13 5/8” in diameter. 接箍加工过程开始于锯切,达诺巴特集团能够提供高生产率的CP系列锯床。高性能的软件优化了 加工工艺,集成了智能锯切和锯片弯曲控制自动调整,锯片速度和向下进给获得优化的性能,锯切的 直线度和刀片的寿命。 接箍锯切可以在完全自动化的生产线上加工完成。除了锯切工序以外,外圆加工和内圆粗加工也 可以在达诺巴特集团的TCL系列车床上完成。此系列机床是4轴控制的机床,外圆和内圆可以同时加工 完成。在接箍的锯切工序前,上下料是全自动的。随着增加焊接机械手使工序连贯,焊接最后一个加 工后的管体。 配备车丝机,CL或CIH系列的车床,生产线得以完成。从管体到车丝加工的精加工全部接箍,提 供了完全接箍 自动生产线,可以加工PREMIUM型接箍尺寸到13 5/8"的接箍。 6|OC TG 7|OC TG6|OC TG
    • Coupling threading may be done in a single clamping on the CIH range of machines,or in two set ups on the CL range. Main features as follows: Rigid design capable of performing not only threading but also the roughing of PREMIUM couplings. Heavy duty vertical axis turret prepared for high pressure through tool coolant. Symmetrical distribution of guideways balancing cutting forces for higher accuracy. Headstocks prepared for assembly of hydraulic indexing chuck (only on CIH model) to nish the coupling in a single set up. Main motor power up to 100 kW, (134 Hp) depending on model. Tooling solutions for “pushing”, cutting threads inwards, or “pulling”, cutting threads outwards, facilitating optimal chip evacuation and protecting the threaded area. Available with Fanuc, Siemens or Fagor CNC. Di erent designs of coupling handling systems may also be integrated along with the lathes for single source delivery on a turnkey basis. 接箍车丝可以在CIH系列的机床上一次装卡完成或在CL系列的机床上两次装卡完成,主要功能如下: 刚性设计满足加工车丝也可以进行接箍的粗加工 重型立式轴向刀盘用于高压刀具冷却 导轨对称分布平衡切削力,以获得高精度 主轴箱装配液压分度卡盘(仅在CIH系列机床)来完成接箍的一次装卡加工 根据机床型号的不同,主电机功率到100kw(134Hp) 刀具解决方案用于”推进“加工内螺纹或”拉出“加工外螺纹的刀具解决方案,便于优化排屑效果 和保护螺纹区域。 可选Fanuc, Siemens 或者 Fagor 数控系统 接箍上下料系统的不同设计,可以与机床组成特定的交钥匙解决方案。 CIH 系列 CL 系列 CIH-7 CIH-9 CIH-13 CIH-16 CL-7 CL-13 CL-20 CIH Range CL Range 7” 9 5/8” 13 5/8” 16” 7” 13 5/8” 20” 接箍尺寸到 8|OC TG 9|OC TG8|OC TG
    • DANOBATGROUP is one of the largest machine tools manufacturers in Europe. For more than half of a century we have supplied machines to highly reputable tools manufacturers in Europe. For more than half of a century DANOBATGROUP is one of the largest machine customers establishing a worldwide presence. we have supplied machines to highly reputable customers establishing a worldwide presence. DANOBATGROUP is the machine tool division of one of the most prestigious Spanish industrial holdings, Mondragon Corporation with a workforce of nearly one of the mostand more than 15 billion Euros in turnover. DANOBATGROUP is the machine tool division of 100,000 people, prestigious Spanish industrial holdings, Mondragon Corporation with a workforce of nearly 100,000 people, and more than 15 billion Euros in turnover. 达诺巴特集团是欧洲最大的机床制造商之一,历经半个世纪,我们为用户提供可信赖的产品,并获 达诺巴特集团是欧洲最大的机床制造商之一,历经半个世纪,我们为用户提供可信赖的产品,并获 得了全世界的认可。 得了全世界的认可。 达诺巴特集团是西班牙著名的合作制企业——蒙德拉贡集团的成员,蒙德拉贡集团有10万名员工, 达诺巴特集团是西班牙著名的合作制企业——蒙德拉贡集团的成员,蒙德拉贡集团有10万名员工, 年销售额150亿欧元。 年销售额150亿欧元。 The technological heart of the company relies on IDEKO IK4 Research and Development Center. Its major activi- ties consist on optimizing traditional processes, developing new ones, and designing the machines capable of working with these demanding processes. World leaders in pipe manufacturing such as TENARIS, TPCO and VALLOUREC, among others, have placed their trust in us throughout the world in Europe, South and North America, Africa and Asia. DANOBATGROUP is always next to its customer, providing the best attention and o ering a customised service in local language and timetable. 公司的技术核心依靠IDEKO IK4 研发中心,其主要业务是优化传统产品,开发新产品和设计满足创 RUSSIA 新要求的设备。 GERMANY UNITED KINGDOM 欧洲、南美洲、北美洲、非洲及亚洲等全球范围的管体主要制造商如:TENARIS、TPCO和VALLOU- FRANCE REC都信任达诺巴特集团的产品。达诺巴特集团随时随地为用户提供最好的个性化服务。 SPAIN HEAD QUARTERS USA JAPAN ITALY CHINA BRAZIL INDIA DANOBATGROUP has o ces in 10 countries and our professional representation network completes our presence worldwide. DANOBATGROUP has o ces in 10 countries and our professional representation network completes our presence worldwide. 达诺巴特集团在10个国家设有办事处,拥有完善的服务网络。 达诺巴特集团在10个国家设有办事处,拥有完善的服务网络。1 0 || O C T G10 OC TG 11|OC TG10|OC TG 11|OC TG
    • OO H E R E R ND AAT S OB U T I O NO F O RT II O& G S SF O R T T H DA OB N O L AT S S L U O L N A OIL & GAS达诺巴特在石油钢管行业的其它解决方案Turning centers forfor valves Turning centers valves Vertical turning centers Vertical turning centers Vertical lathes Vertical lathes Internal & radii grinding machines Internal & radii grinding machines阀门车削中心 立式车削中心 立式车床 内圆磨床和圆弧磨床 property of DANOBAT. 04 2010 This document is not a contract. DANOBAT reserves the right ofof making changes to all modelswithout prior notice. The illustrations in this catalogue remain property of DANOBAT. 04 //2010 This document is not a contract. DANOBAT reserves the right making changes to all models without prior notice. The illustrations in this DANOBATDANOBATArriaga kalea, 2121 Arriaga kalea, E-20870 ELGOIBAR (Gipuzkoa) SpainE-20870 ELGOIBAR (Gipuzkoa) SpainTel.: + 3434 943 74 80 44 Tel.: + 943 74 80 44Fax: + 3434 943 74 31 38 Fax: + 943 74 31 38 danobat@danobat.comdanobat@danobat.com DANOBAT Machine Tool Inc. USADANOBAT Machine Tool Inc. USA Tel: +18475936644Tel: +18475936644 danobatusa@danobatusa.comdanobatusa@danobatusa.com DANOBAT DO BRASILDANOBAT DO BRASILTel: +55 1111 3082-9080 Tel: +55 3082-9080 danobatbrasil@danobatbrasil.com.brdanobatbrasil@danobatbrasil.com.br DANOBAT GROUP INDIADANOBAT GROUP INDIA Tel: +91 20 66094531Tel: +91 20 66094531 danobatgroupindia@danobatgroup.comdanobatgroupindia@danobatgroup.com DANOBAT GROUP CHINADANOBAT GROUP CHINA Tel: +86-10-64673639Tel: +86-10-64673639 info@danobat.cninfo@danobat.cn DANOBAT JAPANDANOBAT JAPAN Tel: +81352824401Tel: +81352824401 Tsujiai@aa.mbn.or.jpTsujiai@aa.mbn.or.jp www.danobatgroup.comwww.danobatgroup.com