Cayley Aerospace Inc USA
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Cayley Aerospace Inc USA



Cayley Aerospace Inc is Chartered Engineer Corporation involved in Chartered Engineer Certification,Inspection,Testing,Aircraft Engineering Design and Certification besides provider of Aircraft ...

Cayley Aerospace Inc is Chartered Engineer Corporation involved in Chartered Engineer Certification,Inspection,Testing,Aircraft Engineering Design and Certification besides provider of Aircraft sourcing,Aircraft parts,Aircraft Completion



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  • Our focus on engineering is reiterated from the fact that 65% of our revenues come from the engineering business. We are listed on National stock Exchange (NSE) and Bombay stock Exchange (BSE) in India with a Market capitalization of US $ 203.96 million (as on June 30 th 2009) General Atlantic Partners is a major investor Proven ability to acquire-engage-scale large relationships Growth through strategic customers Enviable reputation for delivery and quality - CMMi Level 5, ISO 9001:2000, ISO 27001, AS 9100, ACE Meeting the customer requirements above and beyond his expectations Build Trust Trust has an important link with organizational success. Our growth is a reflection of the trust, our customers have in us and we do not let them down. For e.g. today, we have a strong 100+ people engagement with Invensys Westinghouse. The engagement started in 2005 when the customer was in the need of a suitable offshore partner with a reasonably good track record since it was early days in the engineering services outsourcing space. Backed by our credentials and past engagements we managed to win the customers confidence and discrete jobs began to flow. I would like to highlight that we did not have enough expertise in signaling then but we gave the customer enough reasons to believe that we can build the capability. With the help of training programs from the client, we soon started delivering. In parallel, we were proactively building the capability. IRSE license is a mandatory requirement for the engineers to work on signaling projects in UK. Initially, there were no IRSE license holders in our group but within 2 and half years we have around 50 license holders. Today, we not only work with various units of Invensys Rail Group globally but handle mission critical projects. Similarly, our largest customer, Pratt & Whitney has indeed confirmed that we were chosen as a vendor because of the trust and later they decided to invest in us. We always believe in creating value for the customer UTC – Cumulative savings of 2 Mn+ USD for the last 2 yrs through cost saving and cost avoidance KPI savings of 14.7 million Euros in the last calendar year for a global rail manufacturer Corporate Social Responsibility (CSR) Infotech believes in giving back to society in some measure that is proportionate to its success in business. Corporate Social Responsibility initiatives are implemented through Infotech Enterprises Charitable Trust. Our focus is on imparting primary education to under privileged strata of society through adoption of schools. We support in terms of Infrastructure, uniforms to school children, Teaching staff etc.

Cayley Aerospace Inc USA Cayley Aerospace Inc USA Presentation Transcript

  • Federal US Government Contractor under CCRChartered Aircraft Engineering & CertificationCorporation, Seattle , Washington , USA& DGFT Govt of India Approved PSI AgencyCharter Aviation Operatorhttp://www.cayleyaerospace.comMarch 29, 2013
  • 2SEATTLESydneyCairo(EGYPT)Coventry(UK)Suzhou(China)
  •  Founded in Pacific Northwest in Seattle in 2010 Approved US Government Federal Contractor under CCR DGFT Government of India Approved PSI Agency Business facilities located in USA,UK,China,Egypt Strong financial performance with a compounded annual growth rate of 35% High customer loyalty - 90% revenue from repeat business 70% revenue from North America,10% revenue from Australia,10% from Europe,10%from Asia; 0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis Accredited Training Programs in Aeronautical Engineering & Aviation Science Airlines program Management & Engineering services AOG support,Certification &Airworthiness compliance support,Check completion for Aircraft at our USA site Aircraft sourcing ,Engineering ,Pilot,crew service support Financial support for Airlines and global Airlines support3“Leading engineering and R&D solutions provider with core engineering DNA”
  •  Accredited Chartered Aeronautical Engineering Group under Federal US Government DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India Aeronautical Engineering & other major Training Programs leading Diploma & Degree inEngineering & Aviation Maintenance All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineeringare Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited atpar with BS Degree program from USA University Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineersfrom Cayley Aerospace Inc through its local subsidiary facilities in the region Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short timeframe Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and alltraining program through Cayley Group of Companies will have Completion Certificates inAviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA andAustralia region. Cayley Group of companies provided Engineering Degree training program for people at alllevel whether its students or employees and these help in Professional & Career Developmentof Employees,students and trainees. Aircraft Parts and Inventory support through Cayley Aerospace USA Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering4
  • 5Aerospace Focus- Strong LeadershipBest-in-Class Engineering Services … Best-in-class engineering services partner to the global aerospace & defense industry 100000+ person hours delivered on aerospace projects. Premier Chartered Engineer Professional Development CPD program for Engineers & Managers. Long-term relationship with major OEMs and Tier-I suppliers . Recognized as a value creator and top offshore engineering solutions provider by our customers. Innovative Solutions for entire product life-cycle : “From product definition to after-marketservice”Engineering SoftwareTechnical PublicationsStructures Interiors Engines Avionics Systems
  •  Aircraft Engineering Services AOG support Charter Airlines operation for both passenger & cargo Program management & compliance support Aircraft certification & compliance Aircraft Sourcing ,sales,leasing,crew resourcing Premier Chartered Aeronautical group with licensing approvalin 5 countries USA,Australia,UK,China,Egypt,Europe & APECcountries Approved by Federal US Government under CCR DGFT Government of India Approved Pre Shipment InspectionAgency of airplane parts supply. Financial support for Airlines customers6
  •  Cayley Aerospace Inc is DGFT Government of India approved PreShipment Inspection Agency involved in metals,non metals andmachineries inspection and certification services. Inspection team are locally registered Professional Engineers andChartered Engineers with Engineering Council-UK and EngineersAustralia Global offices offer 24/7 customer support Licensed in Washington state,USA Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,Suzhou,China and Sydney, Australia7
  • Aerospace Service PortfolioAdding Value in Every Step …Concept DesignDetailed DesignValue EngineeringReverse EngineeringStructural Stress AnalysisFinite Element AnalysisFatigue & Damage Tolerance AnalysisThermal Analysis, CFD AnalysisImpact AnalysisDesign for Manufacture and AssemblyComputer Aided Process PlanningValue Stream MappingTooling ServicesPost Production EngineeringTool EngineeringScaffolding DesignTest PlanRAMS ServiceIntegrated Logistics SupportService Repair EngineeringTechnical PublicationsProductDefinitionEngineeringDesignAssembly /TestingManufacturingAfter MarketServices
  • Solutions9Aerospace Domain ExpertiseComfort …• Seating Systems• Seating System• Lighting Systems• Cabinetry• Galley Structure• Overhead System• Storage Equipment• System Integration Conceptual Design Detailed Design Structural Substantiating Report DER Compliance Report Digital Mock Up (DMU) Technical PublicationsEngines Avionics SystemsAreas of EngagementStructuresInteriorsWhy Cayley Aerospace ? Reduce cost Reduce Weight & Space Improve ergonomics simplifying construction byintroducing modularity.
  • 10SERVICES OFFERED Conceptual Design 3D Models (Shell, Assembly & Installation) Detailed Design»Design for manufacturing (DFM)»General Arrangement Drawings»Assembly, Installation Drawings»Component Drawings Design Validation»Finite Element Analysis»Static Stress Calculation»Fatigue & Damage Tolerance»Static, Dynamic & Buckling Analysis Structural Substantiation Reports Digital Mock Ups Aircraft Charter operation & Engineering Services support Technical PublicationsAreas of expertise
  • 11•Aircraft Structures /Systems Design & Modifications•Airframe Structural Repair Design•Interior Arrangement Design•FAA STC Project Co-ordination & Certification•FAA DER (Designated Engineering RepresentativeApprovals)•Computer Aided Design (Auto Cad Release 2009)•Conventional Design & Drafting Board•Stress Analysis/Report•Certification Plans, Compliance Report, InspectionReports for STC Projects.•Finite Element Analysis (FEA) Nastran•MathCAD 14 Analysis & Programming•Static Module TestingFAA STC PROJECT CAPABILITIES
  • 12•Strain Gauge Installation, Instrumentation &Testing•Flammability Testing•Evacuation Testing•Weight & Balance Reports•Development of Technical Manuals•Generation of Process Specifications•Support Equipment /Machine Design &Fabrications•Component Qualification & Testing under FAAOpen STC Testing ProjectFAA STC PROJECT CAPABILITIES
  • 13CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENTANOLIS A330-300 Design- Interior CompletionsAAC Airbus Corporate Jetliner, BBJ Design & Analysis of interiorcompletionsAlbert Mühlenberg A318,A319,A380 CMMs for Aircraft interiorsMid Coast Bombardier Global ExpressXRSDesign & Analysis of InteriorsCompletionSICMA Aero Seats AIRBUS Design & analysis support along withcreation of CMMs for Aero SeatsBoeing Boeing Design & modeling of aero seatsAero Interior Experience@ Cayley Aerospace
  • 14AIRCRAFT PROGRAM MONUMENTS WORKED ONA330-300 • Galley with pelmet arrangement• Galley G4, G5, G6, G7• Footwells F1, F2, F3, F4, F5• Stowage C1, C3, C4, C6Airbus Corporate Jetliner, BBJ • Side Ledge with Ottoman• Vanity• Closets• Overhead• BulkheadA318,A319,A380 CMMs for Aircraft interiorsBombardier Global Express XRS • Galley• Galley ANNEX• Vanity• Wardrobe• Credenza• Divan• BulkheadAreas/ Monuments worked on
  • 16Tools for Design Analysis Solidworks 2009 CATIA V5- R18/19 CATIA V4- V4.2.4, R2 AUTOCAD 2008Tools for Stress Analysis FE MAP PATRAN 2007, 2008 NASTRAN 2007, 2008 ABAQUS V6.8 ANSYS V10,11 HYPERMESH V8,9 LSDYNA 971 Hand Calculations…Various Software utilizedTools for Tech Pub Arbor Text Editor Frame Maker IsoDraw Acrobat Professional
  •  Project Commencement: Apr-2010 Domain : Interiors – Monuments / Galleys /etc Solutions Offered: Design & Stress Analysis Aircraft Program working on: A319 Team Size: 36 (average) 40 (peak) Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh,MS Excel for Hand calculations17
  •  Project Commencement : Dec 2010 Domain : Interiors –Galleys, Stowage, Foot wells Solutions Offered: Detail Design Aircraft Program working on: A330-300 Team Size: 15 (average) 20 (peak) Software Tools used: CATIA V518
  •  Project Commencement: April 2010 Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc. Solutions Offered: Detail Design & Stress Analysis Aircraft Program working on: Bombardier Global Express XRS Team Size: 30 (average) 40 (peak) Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel19
  •  Project Commencement: Pilot project Domain: Interiors – Air duct assembly Solutions offered: Design and Stress Analysis Aircraft Program working on: A350 Team Size: 25 Software Tools used: Catia V5, Nastran, Patran, Hypermesh20
  •  Project Commencement: June 2007 Domain: Interiors – Technical Publications Solutions offered: Creation of CMM for Interiors Monuments Aircraft Program working on: Airbus & Boeing Team Size: 12 Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional21
  • 22SCOPEINPUTSOUTPUTS• Design, Modeling and drafting ofInterior Components.• Preliminary & Detail design• CATIA V5 models, assembly and layoutdrawings, Structural Drawing,Component Drawing• Proposal drawings and specifications• Required stp and igs files (Spaceallocation Models)• Design criteria & Standard Specifications• Required environment models• CATIA 3D Models assembly• 2D Layout drawings• Structural drawings• Component DrawingsProgram : A330-300Monuments Worked on:• Galleys• Stowage’s• Foot wells
  • 23SCOPEINPUTSOUTPUTSTo create the 3D models, Drawings, FEAand Stress Reports for the Interiorcomponents.• Floor schematic, Concept design & XRSdocument• Loads• CAD Models/ drawings & FEA reports• Stress Substantiation ReportsProgram : Bombardier Global XRSMETHODOLOGY• Creation of 3D model• Creation of assemblies & correspondingdrawings• FEA & Stress Analysis
  • 24SCOPETo create the 3D models of side ledge &Ottoman assembly, carry out FEA andStress analysis.Program : Airbus Corporate JetlinerINPUTSOUTPUTS• Assembly & elevation drawings• Loads• CAD Models & drawings• FEA Results• Stress Analysis ReportsMETHODOLOGY• Creation of 3D model• Creation of assemblies & correspondingdrawings• FEA and Stress AnalysisSide Ledge & Ottoman Assembly
  • 25SCOPETo create 3D shell models, carry out FEAnalysis and create stress reports of the allmonumentsINPUTSOUTPUTS• Floor Schematic and Elevation Drawings• Loads• CAD Models• FEA Reports• Stress analysis reportsMETHODOLOGY• Study of inputs• Creation of 3D model of shell structureof monument.• FEA and stress analysisShell ModelsProgram : Boeing Business Jet (B-737)
  • 26SCOPETo create the 3D models & drawings ofoverhead cabinet assembly, componentinstallation & Installation.Program : Boeing Business Jet (B-737)INPUTSOUTPUTS• Floor Schematic and Elevation Drawings• CAD Models & DrawingsMETHODOLOGY• Study of inputs• Creation of assembly models &corresponding drawingsOverhead cabinets
  • 27SCOPEPerform Finite Element Analysis for Side ledge,Vanity & Cabinet assembliesINPUTSOUTPUTS• 3D solid STEP format model• Finite Element model, Stresses and displacementsMETHODOLOGY• Study of inputs• Creation of finite element model• Creation of Finite Element AnalysisFinite Element ModelProgram : Boeing Business Jet (B-737)
  • 28SCOPESoftware Utilized:• Arbor text Editor• Frame Maker• ISO DRAWINPUTSOUTPUTSMETHODOLOGYProgram : AIRBUS AxxxTo Create CMM for Interiors Monuments• Assembly Drawings, BOM• Sample CMM template• ATA 100, ATA iSpec 2200, ASD-STE100standards• Study of Inputs• Creating Authoring text• Create IllustrationsApproved CMM for Interiors Monuments
  • 29Please contact for all request:Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEngCsci CPhys CMath FCMI FinstlM AFCASI (Canada)18830 38th Ave WLynnwood,Washington,98037-7637Email:bishnujee.singh@cayleyaerospace.com
  • Thank you