RealWeld Trainer™    Feature SummaryBy Bill Forquer, CEO, RealWeld Systems               Sept 2012
Current Situation• New welders not being trained fast/well  enough to keep up with demand• Current training techniques are...
Introducing RealWeld Trainer™                                                        With the arc on                      ...
Designed …                                       • to fit in a weld booth                                       • for a wi...
System Components                                Welding training stand© RealWeld Systems, Inc. 2012                      ...
Camera Sees This                                          X Y Z space                                          Fixed posit...
Software Components                                                                    Welding                            ...
Results from a Trial              The low score and high variability in each              parameter is indicative of a nov...
Tracking ProgressTraining curriculum is comprised of a series of WPSs© RealWeld Systems, Inc. 2012                       S...
Sweet Spots                      The WPS identifies the “sweet spot”.© RealWeld Systems, Inc. 2012                        ...
Tracking Improvement                                          This screen compares a                                      ...
Accuracy Testing         Panasonic TA-1600           robotic welder                100% compliance with                   ...
Partners© RealWeld Systems, Inc. 2012              Slide 13
Today and Tomorrow               Today                             Tomorrow   1. Processes                          1. Pro...
Thank You              bill.forquer@realweldsystems.com                      Follow Us: @realweld© RealWeld Systems, Inc. ...
Upcoming SlideShare
Loading in …5
×

RealWeld Trainer Feature Summary

399 views
347 views

Published on

A welding training solution that analyzes and scores welding technique while performing live arc-on welds. Oh yea. It works like as well as a simulator when pretend welding with the arc off.

0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
399
On SlideShare
0
From Embeds
0
Number of Embeds
1
Actions
Shares
0
Downloads
3
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

RealWeld Trainer Feature Summary

  1. 1. RealWeld Trainer™ Feature SummaryBy Bill Forquer, CEO, RealWeld Systems Sept 2012
  2. 2. Current Situation• New welders not being trained fast/well enough to keep up with demand• Current training techniques are inefficient, time-consuming, and costly• Measurement of welding skills is highly subjective and therefore inconsistent (Photo courtesy of flickr user Spakalakazifeuln)• Companies often forced to retrain welders to meet their specific skill needs© RealWeld Systems, Inc. 2012 Slide 2
  3. 3. Introducing RealWeld Trainer™ With the arc on With the arc off Analyze Your Technique© RealWeld Systems, Inc. 2012 Slide 3
  4. 4. Designed … • to fit in a weld booth • for a wide field of view • for immediate feedback but without distraction • for manufacturer and vocational edu instruction • by© RealWeld Systems, Inc. 2012 Slide 4
  5. 5. System Components Welding training stand© RealWeld Systems, Inc. 2012 Slide 5
  6. 6. Camera Sees This X Y Z space Fixed position weld root Target mounted on torch Spatter is ignored© RealWeld Systems, Inc. 2012 Slide 6
  7. 7. Software Components Welding Curriculum Trainee Library Library Business Objectives Welding Welding Welding Trainees Welding Instructors Learning Trainee Activities Assessment Welding WPS Library Motion Scores Configurable Reporting© RealWeld Systems, Inc. 2012 Slide 7
  8. 8. Results from a Trial The low score and high variability in each parameter is indicative of a novice trainee.© RealWeld Systems, Inc. 2012 Slide 8
  9. 9. Tracking ProgressTraining curriculum is comprised of a series of WPSs© RealWeld Systems, Inc. 2012 Slide 9
  10. 10. Sweet Spots The WPS identifies the “sweet spot”.© RealWeld Systems, Inc. 2012 Slide 10
  11. 11. Tracking Improvement This screen compares a trainee’s technique Today versus all their prior trials for this WPS. Today’s scores indicate the trainee’s technique is improving. This report can also be shown as a daily plot.© RealWeld Systems, Inc. 2012 Slide 11
  12. 12. Accuracy Testing Panasonic TA-1600 robotic welder 100% compliance with all WPS parameters© RealWeld Systems, Inc. 2012 Slide 12
  13. 13. Partners© RealWeld Systems, Inc. 2012 Slide 13
  14. 14. Today and Tomorrow Today Tomorrow 1. Processes 1. Processes • Stick (SMAW) • Tig (GTAW) • Mig (GMAW) 2. Positions • Flux-Cored (FCAW) • Overhead (4F, 4G) 2. Positions • Pipe (5G, 5F) • Flat (1G, 1F) 3. Applications • Horizontal (2G, 2F) • Portable Credentials • Vertical (3G, 3F) • Quality Monitoring 3. Applications • Accelerate Training • Screen newhires© RealWeld Systems, Inc. 2012 Slide 14
  15. 15. Thank You bill.forquer@realweldsystems.com Follow Us: @realweld© RealWeld Systems, Inc. 2012 Slide 15

×